Danfoss EKD 316 Manual Download Page 4

Danfos

s

84B2707.10

OD

©Danfoss A/S (AC-MCI / sw), 2014-03 

DKRCC.PS.RP0.A1.02/520H7142 

 7

DKRCC.PS.RP0.A1.02/520H7142 

©Danfoss A/S (AC-MCI / sw), 2014-03

Manual                      Superheat controller type EKD 316

Manual                      Superheat controller type EKD 316 

Independent superheat regulation

The superheat in the evaporator is controlled by one pressure 

transmitter P and one temperature sensor S2. This can be done 

setting o61 = 2.

The expansion valve has a stepper motor of type ETS 6/ETS.

Fitting the "S4" temperature sensor is optional, but the regulation 

is improved by an "inner loop control" when the sensor is fitted.

Function

Parameter

Value

Application Mode – superheat regulation

 o61

2

Selection of normal control mode

 056

1

Function

Parameter

Value

Application Mode – superheat regulation

 o61

2

Selection of inner loop control mode

 056

2

We recommend this inner loop control application mode setting, if 

the superheating is to be regulated with precision. Here the S4 and 

T0 temperature are part of an inner loop control.

The regulation algorithms require that a temperature sensor be 

fitted in the chilled medium.

The temperature sensor is connected to input "S4" and mounted 

in the chilled medium 

after

 the evaporator. (Danfoss calls a sensor 

S4 when it is mounted in the refrigerant after the evaporator).

External start/stop of regulation

The controller can be started and stopped externally via a contact 

function connected to input terminals 20 and 21. Regulation is 

stopped when the connection is interrupted. The function must 

be used when the compressor is stopped. The controller then 

closes the ETS valve so that the evaporator is not charged with 

refrigerant.

Battery

For safety reasons the liquid flow to the evaporator must be cut 

off if there is a power failure to the controller. As the ETS valve 

is provided with a stepper motor, it will remain open in such a 

situation. When mounting the battery backup, the valve will close 

in the event of a power cut. 

Via standard MODBUS device

Communication direct to MODBUS RTU protocol.

There are 3 different MODBUS baud rates available, which are 

9,600 baud, 19,200 baud and 38,400 baud.

The default MODBUS baud rate is 19,200 baud.

A scan is performed once the EKD 316 controller is connected 

to the network. This will auto detect the baud rate used by the 

master and will automatically adjust to its setting. This process 

usually take a few seconds.

The only available fixed communication settings are 8 data bit, 

EVEN parity and 1 stop bit.

The default unit address is 240 which, can be changed using 

parameter "03 unit address".

EKD 316 can be operated from a PC that has AK-ST software 

loaded.

System unit

  

Communication from a third party controller or monitoring 

system

Settings and values can be read from the EKD 316 via MODBUS. 

However, the sensor values are from the local sensors and software 

has not been developed to receive values from another source.

A data list of EKD 316 parameters is provided in Appendix II.

Please note that it is not possible to connect the EKA 164A 

universal display in this configuration.

Configuration

Valve driver (Via Analog Signal)

This is where the controller receives signals from another 

controller, after which it controls the valve’s opening degree. 

The signal can either be a current signal or a voltage signal.

The valve can either be an ETS 6, ETS or KVS type.

Details can be found on page 13.

Parameter

Value

Function

 o61

1

 Application Mode - control via analog signal

Relays

The relay for the alarm function is an alternating relay.

In the event of an alarm the relay will close to connect terminals 24 

and 26. This can, for instance, be used for an alarm buzzer. When 

there is no alarm or the controller is off, terminals 24 and 25 are 

connected.

Parallel Evaporators with common suction line

Since the introduction of EEV, it has been observed the 

phenomena the so-called Sleeping Evaporators phenomena have 

been observed. This happens when the outlet of the evaporators 

has a common suction line.

This is seen when using the 

Adaptive superheat Mode

 in some of 

the controllers. What happens is that by controlling using the same 

superheat reference in both controllers, evaporator No. 1 might be 

controlling in the correct manner, but the EEV for evaporator No. 2 

might be closed.

However, the measured superheat of controller No. 2 will be the 

same as No. 1 because both S2 sensors will measure the same 

temperature.

In other words, the open degree of the EEV integrates down to 0% 

but, the measured superheat complies with the reference valve.

One solution is to use the 

Load-defined superheat

 

Mode

 in the 

controller because the measured superheat governs the opening 

degree of the connected EEV.

Data communication

EKD 316

Danfos

s

84B3082.10

Data communication with the EKD 316 is possible using one of the 

following two ways:

 

ƒ

1. Via External display (EKA 164A)

 

ƒ

2. Via standard MODBUS Device 

Via external display (EKA 164A)

Use an external display to operate the controller. This must be 

done as follows:

 Note:

Max. distance between controller and 

display is 30 m.

The supply voltage to the display must be 

maintained at 12 V +/- 15%. 

The values are shown in three digits, and with a setting you 

can determine whether the temperature is shown in °C or in °F.  

(Pressure in bar or psig.)

In order to change a setting, the upper and lower buttons will 

give you a higher or lower value depending on the button you 

are pushing. But before you change the value, you must have 

access to the menu. You obtain this by pushing the upper button 

for a couple of seconds – you will then enter the column with 

parameter codes. Find the parameter code you want to change 

and push the middle button until the value for the parameter is 

shown. When you have changed the value, save the new value by 

pushing once more on the middle button.

By pushing the middle button you go directly to the Main Switch 

setting (r12).

Example

Set a menu

1. Push the upper button until a parameter is shown

2. Push the upper or the lower button and find the parameter you 

want to change

3. Push the middle button and the value is shown

4. Push the upper or the lower button and select the new value

5. Push the middle button again to conclude the setting

Summary of Contents for EKD 316

Page 1: ...hus a high suction pressure EKD 316 is a superheat controller for the stepper motor valve that can be used where there are requirements for accurate control of superheat in connection with refrigerati...

Page 2: ...e sensor AKS 21A and pressure transmitter AKS 32R have been shown as an example Function overview Minimum Stable Superheat MSS The controller will search for the minimum stable superheat between an up...

Page 3: ...y are 18 24 V d c See also page 12 Max distance between controller and valve 30 m Accessories Pressure transducer Temperature sensor External display Programming key AKS 32R NSK AKS 21 AKS 11 EKA 164A...

Page 4: ...ible to connect the EKA 164A universal display in this configuration Configuration Valve driver Via Analog Signal This is where the controller receives signals from another controller after which it c...

Page 5: ...that motor cable corrections are correct and the cable length is less than 30 meters Output relay contact The contact of the alarm relay will be made when there is an alarm Battery back up A battery...

Page 6: ...EKD 316 Valve definition Valve type Display EKA 164A Valve type Display EKA 164A n03 0 ETS 12 5 ETS 25 KVS 15 1 ETS 50 CCM 10 CCM 20 CCM 30 2 ETS 100 CCM 40 3 ETS 250 KVS 42 4 ETS 400 25 50 100 250 40...

Page 7: ...implicity and being easier to tune In water chillers where the S4 sensor is located at the leaving water outlet the double loop gives some advantage in terms of being less susceptible to compressor or...

Page 8: ...ing of the valve The force opening of valve function has been implemented in the EKD 316 controller After startup this function will provide a constant set minimum opening degree during a set time per...

Page 9: ...p 990 9990 stp 262 Number of steps per second n38 5 stp s 300 stp s 300 Start backlash extra closing steps at 0 opening in of n37 n39 0 100 10 Integration time for inner loop TnT0 n44 10 s 120 s 30 Co...

Page 10: ...Kp but only just around the reference value A setting of 0 5 will reduce the KP value by half The value should only be changed by specially trained staff n19 Kp Min Amplification factor for the superh...

Page 11: ...logue input Read status of input DI start stop input u10 DI Read the temperature at the S2 sensor u20 S2 temp Read superheat u21 SH Read the control s actual superheat reference u22 SH ref Read the va...

Page 12: ...scaling 10 means that the read value is 10 times larger than the actual value Parameter PNU R W Config lock Min Max Default Actual value Scale Injection control 1 n04 Kp factor 3003 R W 0 5 20 0 2 0...

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