Multi-outlet pump (sensors and harness AE)
J003
J002
J001
J004 (M1)
J004 (M2)
J004 (M4)
J010
J007
Pumplet 3
J007
J007
J007
Pumplet 2
J007
DDP sensor harness (multi-outlet pump) installation
1. Lay out the sensor harness (J003) by putting all the tails together.
2. Spread fresh liquid thread locking compound (1 to 3 drops) on the male M12 thread of all the sensors.
3. Connect the M12 connector of the speed and temperature sensor harness branch (the one with 4
wires) to the sensor (J010) in port W. Use the Phoenix Contact torque screwdriver and tool to torque
with the preset torque setting specified in
It is required to connect each pressure sensor branch to the correct pressure sensor. Each branch can
be identified by the color of the wires or the distance from the pressure sensor to the green DEUTSCH
connector. From the shortest to the longest branch:
•
M2 pressure sensor branch has 2 wires (red and white)
•
M1 pressure sensor branch has 2 wires (black and white)
•
M4 pressure sensor branch has 2 wires (black and red)
4. Connect the M12 connectors of the different pressure sensor harness branches to the corresponding
pressure sensors (J004) in ports M1, M2 and/or M4. Use the Phoenix Contact torque screwdriver and
tool and torque with the preset torque setting specified in
5. If the multi-outlet pump has an M1 pressure sensor, fasten a cable tie (J007) under the M2 port to
secure the M1 pressure sensor branch against the coil harness “A” bundle.
6. If the multi-outlet pump has an M2 pressure sensor, fasten a cable tie approximately 50 mm from the
main anchor which wraps around the coil harness “A” bundle, the M2 pressure sensor branch and the
M1 pressure sensor branch (if present).
7. If the multi-outlet pump has an M4 pressure sensor, fasten a cable tie above pumplet 3 (next to the
indication “3” on the housing) to secure the M4 pressure sensor branch to the coil harness “B.” Also,
fasten a cable tie next to the anchoring tie of coil harness “B” (between pumplets 3 and 4) to secure
the M4 pressure sensor branch to the coil harness “B”.
8. Secure the sensor harness with a cable tie at the main anchor together with the coil harness “A” (J001)
and coil harness “B” (J002). Note that the three DEUTSCH connectors should be at the same distance
(approximately 220 mm) from the main anchor of the pump.
9. On the pump-to-controller harness end, connect the green DEUTSCH connector of the sensor
harness.
Service Manual
Digital Displacement® Pump DDP096
Minor repair
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©
Danfoss | April 2022
AX398964822217en-000101
