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Danaher Motion ACOMEL K 4000, User Manual, Page: 42 / 48

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Danaher Motion ACOMEL K 4000 User Manual Download Page 42

 

Galvanic insulation of the power circuitry 

 
Function 

 
This option includes a EMC input line filter and the galvanic interruption of the power 
connections in front of the filter when the drive is in STOP mode, the control part of 
the inverter remains powered. 
 

Principle 

 

Board

7451

EMC
Input
Filter

F>0
START

0V

Transformer

3 PHASES POWER SWITCH
- 30 A or 80 A

Control relay 24 VDC

220V

U

MAINS

L1

L2

L3

K4000

Part Numbers 

 

• 

HPSF30

 for input current up to 30 A, i.e. up to K4030 

• 

HPSF80 

for input current up to 80 A, i.e. up to K4060 

• 

The design for the K4090 and K4120 is not yet completed

 

 

Order instruction 

 

The Power Switch Option will be an additional line on the order, exemple: 
 
1 HKU4030-20 
1 PSF30 
 

 Page 42 / 48 

User Manual K4000 

S476-gb-0348 

Summary of Contents for ACOMEL K 4000

Page 1: ...25 11 03 S476 gb 0348 K4000 USER MANUAL...

Page 2: ...Empty page Page 2 48 User Manual K4000 S476 gb 0348...

Page 3: ...ls 15 Terminal bloc X1 of the KT4005 to KT4030 15 Terminal bloc X1 of the KT4040 and the KT4060 16 Terminal bloc X1 of the KT4090 and the KT4120 16 View of the control terminal bloc X2 16 View of the...

Page 4: ...puts 36 Menu C Allocation of the analog output 37 Menu D The parameters accessible in START mode 37 Menu E reversing from KEYPAD 38 Menu F Setting a new speed using the KEYPAD 38 Menu G Selection of t...

Page 5: ...ut off Therefore you must always check for presence of power and voltages In STOP mode the drive remains active and the motor terminals are at a potential of 300 VDC against the ground Rotating parts...

Page 6: ...zed opening and incorrect intervention could lead to physical injury or material damage The warranty provided by DANAHER MOTION would thereby be void Responsibility Electronic devices are fundamentall...

Page 7: ...r 1 min every 10 min Short circuit protection suitable for use on a circuit capable of delivery not more than 5000 ARMS symmetrical Amperes 480 V maximum Current and Power ratings Model Output Current...

Page 8: ...x for cabinet with convection cooling up to KU4015 for cabinet with fan cooling for larger power ratings KV40xx for cabinet with heat exchanger air air KW40xx for cabinet with heat exchanger air water...

Page 9: ...350 450 800 11 4 x M10 91 kg All dimensions are in mm Cabinet enclosure 1 The cabinet size and or cabinet fan cooling heat exchanger air conditioning must be sized according the power dissipation show...

Page 10: ...resistor KL40xx 11F With PC560 and with external dynamic braking resistor Connection from rear KL40xx 00R Without PC560 and external dynamic braking resistor KL40xx 01R Without PC560 with external dyn...

Page 11: ...n X2 control terminal block X2 01 to X2 60 DC bus capacitors IGBT drivers Power connecting board current sensing and drive protection Chopper inductance Input capacitor Heat sink with input rectifier...

Page 12: ...Input circuit breaker Power terminal bloc X1 Driver braking chopper Chopper driver IGBT drivers Switching power supply board and control signal connecting board The control board Page 12 48 User Manu...

Page 13: ...S476 gb 0348 User Manual K4000 Page 13 48 The KT4090 and KT4120 The Twin Chopper drivers The 3 input fuses S476 gb 0348 User Manual K4000 Page 13 48...

Page 14: ...ocks connection for front access CN2 CN3 Circuit breaker X2 control terminals power terminals X1 The terminal blocks connection for access from the back CN2 CN3 X2 control terminals X1 power terminals...

Page 15: ...remains active and the motor terminals are at a potential of 300 VDC against the ground Before any intervention on the drive make sure that the power supply has been removed DC bus voltage Large capa...

Page 16: ...Terminal bloc X1 of the KT4040 and the KT4060 Terminal bloc X1 of the KT4090 and the KT4120 3 Fuses 160 A Super quick acting Use only original model Page 16 48 User Manual K4000 S476 gb 0348...

Page 17: ...RS232 CN4 RS232 RS422 D Sub 9 pins For direct programming and controlling the drive through a PC in terminal mode For additional information see Terminal Mode Programming Manual CN2 9 pins D Sub conne...

Page 18: ...14 SH Sample hold for MCM function Apply 25 VDC 25 15 RT RTRIP External resistor to set the 54 16 RT RTRIP AGND motor current reference 24 17 SDIG Digital output Digital pulses train as 11 18 SDIG Dig...

Page 19: ...zed 38 54 RE3 NC Output relay 3 contact NC Contact will open 39 55 RE4 NO Output relay 4 contact NO Contact will close 41 56 RE4 COM Output relay 4 common When relay is energized 42 57 RE4 NC Output r...

Page 20: ...d Protection The START STOP functions START STOP COM 9 8 10 X2 START command with impulse contact The START remains active until the STOP circuit between terminals 8 and 9 is interrupted When the driv...

Page 21: ...on X2 13 14 25V SH Current parametric resistor RTRIP This parametric resistor set the current limit level IREF when function is selected from the terminal block Tolerance of the current limit is 10 15...

Page 22: ...n TERMINAL BLOC mode If no voltage is applied to terminals 34 to 38 the error message Partition selection missing will be displayed Partition No 1 terminal 34 Partition No 2 terminal 35 Partition No 3...

Page 23: ...The access to the programming menus can be locked using the terminal X2 47 The access is only possible when the connection to ground is closed The menus to lock i e B and C or B C D E F and J are sele...

Page 24: ...ctions specified at the end of this manual must be respected X2 INHA 25V 63 11 Such speed variations during the machining process are often not welcome The K4000 frequency inverter offers a great solu...

Page 25: ...risk of fire in case of breakdown of the braking chopper short circuit Dimensions in mm Thermal insulating washers Resistor terminals Protection grid Dynamic braking resistor Temperature sensor Contac...

Page 26: ...accessible in START mode Menu E Reversing from KEYPAD PC560 Menu F Speed reference input Menu G Display bloc selection Menu H Display of the last 8 failures FIFO Menu I RESET Menu J Memorized the las...

Page 27: ...an the maximum operating frequency of the motor FMAX We have to input here the maximum operating frequency FMAX as well as the base frequency FN This U F or V Hz characteristic can have up to 32 point...

Page 28: ...TER Assign the input for the motor reference current IREF to the KEYPAD PC560 Motor nom Current Inom A x ENTER Enter the nominal current of the motor Will be used to check other current inputs Current...

Page 29: ...0 H Time power applied h Cumulated time input voltage ON 0 0 H The Menu A is a read only No information can be modified by the customer Menu B Part 1 Operation related parameters Access in STOP mode o...

Page 30: ...V All mains voltages between 170 VAC and 530 VAC are considered being inside of the tolerances Partition selection 0 PC560 1 T Bl At this step you decide the way you want to select the active partiti...

Page 31: ...sequence of the partition selection using the TERMINAL BLOC X2 is the following Partition No 1 terminal 34 Partition No 2 terminal 35 Partition No 3 terminals 34 35 Partition No 4 terminal 36 and so o...

Page 32: ...tween 1 to 255 This is the deceleration time needed to reach zero speed from the full speed of the motor If the set speed is the half of the full speed the time to stop will be the half of the deceler...

Page 33: ...sest lowest or highest limit of the area Here again the input must be in Hz input in RPM is not allowed and will lead to a mis setting The overlap of prohibited frequencies is not allowed Prohibited a...

Page 34: ...nding output At the opening of the contact between X2 13 and X2 14 the instant value of Im is recorded As soon the motor current exceed the recorded Im ISH the allocated output will be triggered Curre...

Page 35: ...setting here a smoothing factor value between 0 and 250 Slip compensation The torque of a synchronous motor is generated by the slip i e the speed difference between the rotor and the rotating field...

Page 36: ...ay contact will switch as soon the MCM condition set in menu B is true Slip Output Relay nr The allocated relay contact will switch as soon as the SLIP is higher than the programmed value Need SpeedSe...

Page 37: ...VDC This is the comparison value for AI1 Time delay s Delay to trigger the output when the above comparison level has been exceeded Delay 0 5 s Menu D The parameters accessible in START mode Access a...

Page 38: ...Menu B Part 1 See Speed display units New frequency rpm If speed has been selected as unit in Menu B Part 1 See Speed display units Freq ctrl assigned to T Block If TERMINAL BLOC has been selected in...

Page 39: ...n selection 21 35 06 G2 Partition selection 22 36 07 G3 Partition selection 23 37 08 G4 Partition selection 24 38 09 G5 Partition selection 25 67 10 SH Sample Hold sampling signal 14 11 FF0 Pre set fr...

Page 40: ...ce value without to go through the all Menu B Setting a value using the Arrow UP and Arrow DOWN Two parameters can be set using the Arrow UP and Arrow DOWN of the KEYPAD The speed reference 2ndF F The...

Page 41: ...TS35 Senso 0 7 1 4V 2 3 3 5V Signal t CDI TACHOBOX 1 1 3 2 4 5 6 3 2 Senso 19 CDI 20 25V 50 K4000 K3000P Board 7451 AGND 48 Digital speed signal Digital speed i l nc 7 25V 8 AGND 9 nc 10 nc 11 nc 12...

Page 42: ...e Board 7451 EMC Input Filter F 0 START 0V Transformer 3 PHASES POWER SWITCH 30 A or 80 A Control relay 24 VDC 220V UMAINS L1 L2 L3 K4000 Part Numbers HPSF30 for input current up to 30 A i e up to K40...

Page 43: ...the PTC Motor temperature to high NTC Overheating of the motor detected by the NTC External Interlocks External interlock circuitry open See TERMINAL BLOC X2 39 X2 40 Converter overloaded Displayed in...

Page 44: ...above temperature sensor 80 C HFRR4120 200 NG For K4090 and 4120 temperature sensor 200 C HFRR4120 080 NG As above temperature sensor 80 C Options HTACHOBOX 1 Tachobox HPC600DX0 H9000099 LL KEYPAD for...

Page 45: ...in this manual and a correct definition of the application should avoid any commissioning problems Should you meet some problems during installation or commissioning of the frequency inverter our tech...

Page 46: ...Proh Frequency 2 Hz 0 Proh Band 2 Hz 0 Proh Frequency 3 Hz 0 Proh Band 3 Hz 0 Measure speed 0 no 0 Nbre pulses revolution 0 Slip in 0 Display FS CS MCM 3 none 3 Current Iabs 1 A 0 Current Ish 1 A 0 C...

Page 47: ...converter must be mounted in a closed metal cabinet 2 The power connection between converter and motor must be MADE using shield cable 3 The control connection must utilize shielded cables 4 The shiel...

Page 48: ...Page 48 48 User Manual K4000 S476 gb 0348...

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