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DALBO CULTIMAX 650, Manual

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DALBO CULTIMAX 650 Manual Download Page 7

 

 

CULTIMAX 

 

 

Side 7 

•

 

Clean the hydraulic fittings thoroughly before connection. Ensure that the pres-
sure is relieved in the hydraulic system before connecting the hydraulic hoses 
to the tractor`s hydraulic services.  

 

•

 

After  making  repairs  to  the  hydraulic  system,  thoroughly  bleed  air  out  of  the 
system.  
 

•

 

Regularly check hydraulic hoses for defects such as cracks,  bends, chafing or 
leaks. Defect hoses are to be replaced immediately. 
 

•

 

Avoid spilling oil on the ground. In case of spills, collect the oil and dispose of it 
properly.  

 

•

 

In case skin should come in contact with hydraulic oil or grease or in case cloth-
ing  should  become  stained  with  oil,  remove  the  stained  clothes  immediately 
and wash the affected skin areas thoroughly. Oil and grease are harmful to the 
skin.  

 

•

 

Escaping  hydraulic  oil  under  high  pressure  can  penetrate  the  skin  and  cause 
severe injury. If an accident occurs, see a doctor immediately.  

 

Hitching 

•

 

An individual is in danger of being crushed during the hitching process. Never 
place  yourself  or  anyone  else  between  the  tractor  and  the  CULTIMAX,  or  be-
tween parts that must be attached or connected.  

 

Maintenance and Repairs  

•

 

Before servicing or making adjustments to the machine, securely block or un-
fold the machine, engage the tractor and machine brakes, stop the engine and 
remove the keys.  

 

•

 

Tighen all nuts, bolts hydraulic fittings or any other fastened assemblies after a 
few  hours`  use.  Check  often  to  make  sure  that  they  remain  thoroughly 
tighened. Inspect all pins, screws and bolts for wear or damage and make sure 
that all are securely in place to avoid any possible damage or breakdown of the 
machine.  

 

•

 

Dispose of oil, grease and filters according to applicable environmental regula-
tions.  

 
 

Transport 

•

 

All  safety  and  warning  signs  and  devises  required  by  law  must  be  displayed, 
mounted and tested for public road use. The driver is responsible for the correct 
use of lights and markings in compliance with the present Traffic Act and High-
way Code of the local traffic legislation. 

 

Summary of Contents for CULTIMAX 650

Page 1: ...CULTIMAX GB 650 800 900 1000 cm Serie no 0100 XXXX ...

Page 2: ......

Page 3: ...spare parts can be found in the back of this manual to give you an overview of CULTIMAX components and to facilitate ordering EU DECLARATION OF CONFORMITY DALBO A S DK 7183 Randbøl Hereby declare that the above mentioned machine has been manufactured in compliance with the provision of the Council Directive on the approximation of the laws of the Member States relating to machinery 2006 42 EC whic...

Page 4: ......

Page 5: ... 14 BASIC ADJUSTMENT POSITION 14 DEPTH OF WORKING 14 ADJUSTMENT OF REAR HARROW 15 ADJUSTMENT OF CRACKERBOARD 16 OPERATING AND DRIVING INSTRUCTIONS 17 UNFOLDING FOLDING 17 TRAVEL SPEED 18 MAINTENANCE 19 LUBRICATION 19 DISMOUNTING MOUNTING OF WHEELS 20 ADJUSTMENT AND LUBRICATION OF WHEEL BEARINGS 20 HYDRAULIC SYSTEM 20 WEARING PARTS 20 REPLACEMENTS AND REPAIRS 21 HYDRAULIC SYSTEM 21 REPLACING WHEEL ...

Page 6: ...eated in the driv er s seat of the tractor Before performing any adjustments maintenance or repairs on the machinery always unfold the CULTIMAX and lower the implement to the ground or secure in transport position set the tractor brakes turn off the engine and remove the ig nition key in order to avoid unintentional ignition Remember to secure the top link and the lift arms where applicable with l...

Page 7: ...tely Hitching An individual is in danger of being crushed during the hitching process Never place yourself or anyone else between the tractor and the CULTIMAX or be tween parts that must be attached or connected Maintenance and Repairs Before servicing or making adjustments to the machine securely block or un fold the machine engage the tractor and machine brakes stop the engine and remove the key...

Page 8: ...or Correct Use Correct use of the CULTIMAX includes adherence to the instructions of the man ufacturer concerning operation maintenance and repair as well as the use of genuine factory replacement parts Do not allow anyone to operate maintain or repair the CULTIMAX unless they are familiar with the implement and they are thoroughly aware of the possible haz ards The manufacturer does not accept an...

Page 9: ...0 200 170 250 220 300 Gross weight kg 3600 3940 4300 Wheels 300 65 12 300 65 12 300 65 12 Tines pcs 81 100 113 Delivery For export the machine may be partly dismantled If the CULTIMAX needs to be lifted lift with straps around the middle section raising the machine so that it hangs in balance ...

Page 10: ...e of Contents where all subject headings can be found The main points of the operator s manual are placed into four main categories Safety Set up and Operation Maintenance Repairs The following safety alert symbols are used throughout this manual to indicate Points that are extremely important for the function and life of the machinery Points that involve safety ...

Page 11: ...X is lifted with a heavy duty crackerboard at the front which is used for lev elling the surface and crushing clods The working depth of the crackerboard is hy draulically adjustable As the second operating part seven rows of tines are working the field The spacing between the tines is 8 cm The seven row harrow construction ensures a good and steady passage of material At the rear the comb levels ...

Page 12: ...re flow to the wheel chassis Hydraulic System Three double acting connections are necessary for hitching the CULTIMAX Hose markings Function Colour Wheel Chassis ball valve White Folding and unfolding of side sections Red Crackerboard Green Check the hydraulic hoses for kinks or pinches When towing the implement close the ball valve for the wheel chassis Align the main frame to horizontal See the ...

Page 13: ... ball valve for the wheel chassis Remember to relieve the pressure in the hydraulic system before discon necting the hoses Before unhitching check that the side sections are engaged with the safety hooks Position the CULTIMAX on solid even ground Lower the support leg and unhitch CULTIMAX ...

Page 14: ... spindle B until the main frame is horizontal in lowered position Remember to tighten the wing nut in the opposite direction Depth of Working Fig 5 The working depth is controlled by the distance pieces A which are attached to the plunger shaft of the wheel cylin ders Lift the harrow to mount and dismount the distance pieces hydraulic connec tions for wheel cylinders in order for the distance piec...

Page 15: ... of Rear Harrow Fig 8 Depending on the working depth and soil conditions the rear harrow should be adjusted The rear harrow can be adjusted verti cally in the holes A In addition the rear harrow can be tilted in the holes B so it provides a more or less ag gressive processing of the soil A A B ...

Page 16: ...draulically ad justable from the tractor The depth is indicated on the indicating device A The crackerboard is not intended to function as a dozerblade since it does not serve any purpose to inadvertently trail a large earth bank This only causes increased fuel consumption and wear on the tractor and machine A ...

Page 17: ... on an even surface when folding and unfolding This is important for safety measures but also for the functioning ability of the automatic transport locks Unfolding Fig 10 When activating the hydraulic handle red for folding and unfolding the automatic transport locks are disen gaged and the side sections unfold When the side sections are completely unfolded the hydraulic handle red is set in floa...

Page 18: ...obtain optimum tillage a working speed of 6 7 mph 8 12 kph is recommended However one should always drive according to conditions Please note that wear is heavily increased when speed is increased Points and wearing parts may be lost or damaged when driving too fast under unfavourable conditions When driving at high speed especially under dry conditions wear on the wearing parts will increase cons...

Page 19: ...at all are securely in place to avoid any possible damage or breakdown of the machine Check for leaks in the hydraulic system Before servicing the machine always lower the implement engage the tractor brakes stop the engine and remove the ignition key to avoid unintentional opera tion and personal injury Lubrication Fig 12 A B C D E F Lubrication points Lubrica tion inter val hours Nipples pcs Pho...

Page 20: ...uts can loosen Adjustment and Lubrication of Wheel Bearings 1 Dismount the wheel 2 Remove the hub cap 3 Remove the split pin 4 Tighten the castle nut 1 6 turn to ensure the hole fits the shaft Turn the hub housing so that it revolves easily without play in the hub housing when it is pulled from side to side In case of continued play continue the process 5 Reinsert the split pin 6 Fill the hub cap ...

Page 21: ...ing load on It is recommended that the cylinder is first mounted in the solid part on the frame Then the hydraulic hoses is mounted and the cylinder is filled up with oil after which the other part is mounted After making repairs to the hydraulic system always bleed air out of the system before operating the CULTIMAX to avoid any possible personal injury or mechani cal breakdown or damage Hydrauli...

Page 22: ...e cylin ders Disconnect the hoses 6 Remove the split pins and the oth er pins The cylinders are now free 7 Install new and repaired cylinders Remember to make sure that the pin is engaged in the stop and that the pins are secured with split pins 8 Connect the hoses After connec tion make sure that there is no danger of the hoses becoming ripped off or pinched When mounted activate the cylinders un...

Page 23: ...gs Fig 16 1 Remove the hub cap pos 21 2 Remove the split pin pos 20 3 Remove the castle nut pos 19 4 Pull off the hub housing pos 22 5 Remove the bearings pos 17 18 6 Remove the seal ring pos 16 Mounting 1 Mount the outer collar from the bearings pos 17 18 in hub housing pos 22 2 Mount the seal ring pos 16 3 Mount the inner collar from the bearing pos 18 on the shaft pos 2 and mount the shaft in t...

Page 24: ... 17 The wearing parts A are reversible and are bolted on with a bolt Turn or replace the wearing parts before wear occurs on the tine When turning the wearing parts reuse the old bolts but when points are re placed new bolts should be used If dirt or the like is present between tine and wearing part it should be re moved Crackerboard Fig 18 The wearing parts on the disc tines should be changed whe...

Page 25: ... weight of the part that you are about to handle It is important to support or secure the part so that it cannot fall Dismount all hydraulic hoses and cylinders and empty the oil To avoid pollution of the ground and the surrounding area collect the oil Dispose of the oil and the hoses properly All iron used in the machine is recyclable ...

Page 26: ...CULTIMAX Side 26 Spare Parts ...

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