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DAL-BO Maxiroll 1030 2008, Manual

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DAL-BO Maxiroll 1030 2008 Manual Download Page 10

 

 

Maxiroll 2008 

 

 

 

Page 10 
 

How to use this manual 

The sequence of subject matter in this manual can seem illogical. Please refer 
to the table of contents for page numbers for individual items. 
 
The manual is divided into 5 main sections: 
 

 

Safety 

 

Starting routine and running 

 

Accessories 

 

Maintenance 

 

Repairs 

 
The following symbols represent: 
 

 

Points which are important to functionality and service life. 
 

 

 

Points relevant to safety. 

 

Delivery 

The roller is delivered complete on a trailer.  
 
If  lifting  the  roller,  we  recommend  the  use  of  straps  on  the  mid-section  and 
drawbar to maintain balance. Lifting points are marked on the machine.  

Summary of Contents for Maxiroll 1030 2008

Page 1: ...Maxiroll 2008 EN 1030 1230 Serial no 100 XXX ...

Page 2: ......

Page 3: ... spare parts list is included at the back of this manual EU DECLARATION OF COMPLIANCE DAL BO A S DK 7183 Randbøl 4575883500 declares herewith that the above machine is manufactured in accordance with the provi sions of directive 2006 42 EC which replaced directive 98 37 EC and change direc tives 91 368 ECC 93 44 ECC and 93 68 ECC on harmonization of member state legis lation concerning health and ...

Page 4: ...ON 12 SETTING UP 13 ADJUSTING DRAWBAR HEIGHT 13 OPERATION 14 EXTENDING AND FOLDING UP 14 Extending 14 Fold up 15 ADJUSTMENT OF HYDRAULIC WEIGHT TRANSFER 16 Excessive pressure 16 Insufficient pressure 16 OPERATING SPEED 17 ADJUSTMENT OF HYDRAULIC SUSPENSION OF PENDULUM FRAMES 17 Excessive pressure 18 Insufficient pressure 18 TROUBLESHOOTING 19 ACCESSORIES 20 CRACKERBOARD 20 Power 20 Hose markings 2...

Page 5: ...cylinder on main frame 29 Replacing gaskets on raise lower cylinder 30 Mounting 30 Replacing pendulum frame suspension cylinder 31 Replacing gasket set for suspension 31 Replacing crackerboard depth adjustment cylinder 32 Replacing gasket set for depth adjustment 32 REMOVAL FITTING WHEEL 33 Replacing wheel bearings 33 REMOVING ROLLER AXLES 34 Replacing axles 34 Fitting axles with roller rings 35 R...

Page 6: ...sonnel within the machine s working radius before operating Operate machine only from inside the tractor When roller is folded together check the side sections are locked Check all control handles are secured against accidental operation Before leaving the tractor or making adjustments performing maintenance or repairs on the roller extend fully and lower to ground or maintain in transport positio...

Page 7: ...sed under high pressure can penetrate the skin and cause severe injury In the event of injury seek medical help immediately Mounting Danger of crushing Ensure no personnel are between implement and tractor or between the parts to be connected Maintenance and repair Ensure machine is adequately supported or fully extended for all repair and maintenance work Ensure tractor and machine are properly b...

Page 8: ... observing the manufacturer s operat ing maintenance and repair instructions and that original spare parts are always used Maxiroll may only be used maintained or repaired by personnel familiar with it and who are aware of the risks that can be involved The manufacturer cannot be held liable for injury or damage arising from modifications made to the machine performed without prior permission from...

Page 9: ...ge 60 9550 Crosskill 53 6320 Crosskill 60 7750 Sections pcs 5 Wheels 520 50 17 710 40 22 5 Hydraulic requirements DV 3 EV 0 Accessories Wheels 600 50 22 5 Crackerboard kg 1200 1300 Requires DV hydr 1 Maxiroll 2008 1230 has standard crackerboard fitted The table below indicates oil capacity Model Oil litres 1030 Approx 35 Litres 1230 Approx 58 Litres ...

Page 10: ... into 5 main sections Safety Starting routine and running Accessories Maintenance Repairs The following symbols represent Points which are important to functionality and service life Points relevant to safety Delivery The roller is delivered complete on a trailer If lifting the roller we recommend the use of straps on the mid section and drawbar to maintain balance Lifting points are marked on the...

Page 11: ...is used prior to sowing to crush lumps and afterwards to prepare for shooting and to break down stones Maxiroll can also be used for breaking up a compressed soil surface in wheat fields or grassed areas Can be fitted with accessories such as hydraulic crackerboard The main pur pose of the crackerboard is preparation for sowing The vibrating effect of the teeth breaks up lumps preparing and levell...

Page 12: ...Colour Outlet Function Raise lower cylinder White Double acting Raises Maxiroll up onto its wheels and down into working position Fold weight equalisation Red Double acting Folds side sections up out and acts as weight equalisation from mid section to side sections Suspension Blue Single acting For suspension of pendulum frames in conjunction with the accumula tors to absorb shock on the frames Fl...

Page 13: ...orm field compression the machine s drawbar must be hori zontal in working position Adjustment can be necessary depending on trac tor Incorrect drawbar height can cause uneven operation as the roller will not ap ply equal pressure for all sections Fig 3 To achieve optimum drawbar height the drawbar can be turned or adjusted up down until the eye fits the tractor towbar Stand Maxiroll 2008 on suppo...

Page 14: ...Accessories Crackerboard Extending Fig 4 1 Side sections are lifted from the transport bar A using raise lower cylinder marked White Fig 5 2 Activate extend retract cylinders marked Red to fully extend side sections 3 Activate raise lower cylinders to lower roller to ground While the roller is getting lower is it very important that the two outer shafts and the middle shaft are hitting the ground ...

Page 15: ... Operation Fig 6 1 Activate extend retract cylinders marked Red to lift end of side sections A a little Fig 7 2 Activate raise lower cylinder marked White to full length Roller will lift from ground Fig 8 3 Activate extend retract cylinders to fold side sections in 4 Activate raise lower cylinder to lower roller into transport bar See fig 5 ...

Page 16: ...ic weight transfer allowing the sections to move independently 4 The pressure for hydraulic weight transfer may need adjustment It can also be necessary to adjust pressure according to soil conditions Excessive pressure 1 Pressure on the side sections will be too great leaving clear tracks in the soil 2 The mid sections will not apply sufficient pressure leaving the soil higher and not as compress...

Page 17: ...ht evenly between all roller sec tions Pressure on the pendulum frames must therefore also be uniform 1 Once the roller is unfolded and adjusted for the correct pressure and flow setting adjust the suspension pressure Fig 11 2 Cylinder A is fitted on all 5 pendulum frames to absorb impact from large stones Fig 12 3 Manometer B is fitted on top of the machine for the operator to monitor pressure Co...

Page 18: ... the cylinder does not move pressure is too great This can cause ex cessive strain on the frames 2 Reduce pressure until the cylinder moves again Insufficient pressure 1 Pressure is too low if the cylinder cannot extend fully 2 Adjust increase pressure until all 5 suspension cylinders extend We recommend running at a pressure of 70 bar But always operate according to conditions ...

Page 19: ...n Drawbar too low Adjust drawbar and mid section see Adjusting drawbar height page 13 Mid section not horizontal Adjust drawbar and mid section see Adjusting drawbar height page 13 Pressure on ma nometer dropping Handle not in flow setting Adjust pressure on weight transfer and set handle to flow setting see Adjustment of hydraulic weight transfer Driver operated non return valve defective Cylinde...

Page 20: ...ance This provides a big advantage compared to a levelling board avoiding having to raise the entire arm in the event of it meeting an obstacle Fig 13 Power Compared to a fixed levelling board a crackerboard does not require so much power although this can vary depending on how the board is used Table 3 Crackerboard power requirements in HP 1030 100 Maxiroll 2008 1230 is fitted as standard with a ...

Page 21: ... as the teeth are mounted in a parallelogram For an aggressive tooth vertical make the spindles shorter For a passive tooth horizontal make the spindles longer Raise crackerboard to highest position for adjustment of teeth angle The angle of the teeth depends on the nature of the job If they are set aggres sively while the depth is set for the upper soil layer maximum vibration will be created for...

Page 22: ... blade but to break the soil down As each tooth can move individually and thus yield to local pressure the crackerboard is easy to use and requires little adjustment compared to a levelling board The board sections can run at different depths which means it may be neces sary to reset the board by raising it to full height Retrofitting The crackerboard can be factory fitted or supplied at a later d...

Page 23: ...stem thoroughly to avoid injury to personnel Extend depth adjust ment cylinders fully several times Locking set A crackerboard locking set is available as an accessory to lock the teeth into one long board in three sections The crackerboard will then act more like a levelling board Fig 19 Mounting The locking set is mounted on the back of the teeth see illustration using longer bolts on the wear p...

Page 24: ... Fig 20 A B C D E F Lubrication points Number of nipples Lubrication intervals hours Illustration Flange bearings 10 50 A Cylinder for extending side sec tions 4 50 B Rotation pin for extending side sections 4 50 B Pendulum frame and suspension 10 50 C Cylinder for suspension stone protection 10 50 C Raise lower cylinder 4 50 D Rotation pin for raise lower 2 50 E Crackerboard cylinder 15 50 F Crac...

Page 25: ... least once annually Check tyre pres sures at least once annually see recommended pressure on tyre Adjustment and lubrication of wheel bearings 1 Remove hub caps 2 Remove split pin 3 Tighten castle nut 1 6th of a turn until hole aligns with axle Turn wheel check for resistance A little play should be detected in the hub housing when rocking wheel from side to side If play is excessive repeat proce...

Page 26: ...draulics Check all hydraulic hoses for wear or cracks Check all hoses for crimping Lubricate exposed rams with oil or pressure resistant grease to avoid rust forming when storing for long periods Remember to remove before use ...

Page 27: ...ics Before commencing work depressurise hydraulic system and support part being worked on Always ensure hydraulic system is bled after repairs and before use to prevent mechanical breakdown and injury to person Hydraulics Replacing extend cylinder for folding side sections Roller must be fully extended and standing on ground for repairs Fig 23 1 Depressurise cylinders Check there is no pressure sh...

Page 28: ...side sec tions 2 Drain oil from cylinder by moving ram carefully backwards and forwards 3 Extend ram to centre position Unscrew upper part pos 3 from cylinder tube pos 1 Use special tool to remove upper part If upper part is stuck heat front of sleeve When upper part is detached from cylinder tube pull ram up towards upper part and remove completely from cylinder tube 4 Remove lock nut securing co...

Page 29: ... cylinder tube with oil push ram into centre position 6 Fit upper part onto cylinder tube and tighten 7 Fit cylinder see Replacing extend cylinder for folding side sections Replacing raise lower cylinder on main frame Fig 25 Extend roller and relieve pressure on raise lower cylinder A 1 Disconnect hoses from cylinder 2 Support cylinder 3 Remove split pins in pins remove pins 4 Remove cylinder 5 Fi...

Page 30: ...r part pos 5 6 7 8 9 along with collar shoe 7 Clean all parts and check for particles etc Check for rust around scraper ring pos 5 in upper part If detected remove thoroughly Mounting 1 Fit new gaskets pos 5 6 7 8 9 in upper part plus collar shoe 2 Lubricate thread in upper part pos 3 and cylinder tube pos 1 with oil 3 Fit upper part pos 3 on ram shaft 4 Fit collar shoe pos 4 and screw on lock nut...

Page 31: ...oller extended to bleed system Replacing gasket set for suspension Fig 28 Cylinder 50 30 150 1 Drain oil from cylinder by moving ram carefully backwards and forwards 2 Extend ram to centre position Unscrew upper part pos 3 from cylinder tube pos 1 Use special tool to remove upper part If upper part is stuck heat front of upper part When upper part is detached from cylinder tube pull ram up towards...

Page 32: ... 25 60 25 205 7 Drain oil from cylinder by moving ram carefully backwards and forwards 8 Extend ram to centre position Unscrew upper part pos 3 from cylinder tube pos 1 Use special tool to remove upper part If upper part is stuck heat front of upper part When upper part is detached from cylinder tube pull ram up towards upper part and remove completely from cylinder tube pos 1 9 Remove ram shaft p...

Page 33: ... 6 Fit upper part onto cylinder tube and tighten 7 For fitting cylinder see Replacing crackerboard depth adjustment cylin der Removal fitting wheel Before removing wheel fully extend roller with rings resting on ground Wheels will then be raised free of ground Remove wheel nuts Remove wheel Replace wheel hand tighten wheel nuts Lower wheels to ground Tighten wheel nuts to 300 Nm Ensure wheel nuts ...

Page 34: ...rformed with the roller connected to a tractor resting on a level surface fully extended with the rings resting on the ground A crane is recommended for removal and replacement procedures Replacing axles When replacing an axle on a side frame the opposing axle on the other side section must be removed to avoid tipping the roller over Fig 32 1 Extend machine to working po sition 2 Slacken bolts A 3...

Page 35: ...te hydraulics if there are personnel within machine extension radius Replacing axles bearings or roller rings Fig 33 1 Slacken bearing screws A and withdraw bearings 2 Slacken stop ring bolts B and withdraw stop rings 3 Withdraw roller rings from axle 4 Reverse order to reassemble 5 Apply Loctite to bearing screws Crosskill ring Fig 104 Note axle direction of rotation 1 After the outer stop ring 2...

Page 36: ...gs remember to ensure the bearing lubrication nipples face backwards This gives easy access for lubrication and protects the nipples from stones Check that the roller rings are close together and the direction of rotation for the Crosskill rings Always finish with the small rings smallest hole at the axle ends see Spare part drawings ...

Page 37: ...of the weight of any given part when removing or disassembling All parts must be supported or lifted to avoid danger of falling Disconnect hydraulic hoses and cylinders and drain oil Collect oil in contain er to avoid pollution Send oil and hoses for destruction All iron used in the machine can be recycled ...

Page 38: ...Maxiroll 2008 Page 38 Hydraulic diagram Fig 35 ...

Page 39: ...Maxiroll 2008 Page 39 Fig 36 Accumulator 1 0 L Non return valve single Volume distribution valve ...

Page 40: ...Maxiroll 2008 Page 40 Fig 37 Ball stop valve Accumulator Accumulator Accumulator Accumulator Accumulator ...

Page 41: ...Maxiroll 2008 Page 41 Fig 38 ...

Page 42: ...Maxiroll 2008 Page 42 Spare parts ...

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