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8.    MAINTENANCE

 

 

Periodic  inspection  and  adjustment  of  HONDA  ENGINE  &  Generator  is  essential  if 

high-level performance is to be maintained. Regular maintenance will also ensure a long 

service life. The required service intervals and kind of maintenance to be performed are 

described on HONDA 

OWNER’S MANUAL, so please see HONDA OWNER’S MANUAL. 

 

 

Exhaust gas contains poisonous carbon monoxide. 

Shut off the engine before performing any maintenance, if the engine must be run, make 

sure the areas is well ventilated. 

 

   

Use only genuine HONDA parts or their equivalent for maintenance or repair.   

Replacement parts, which are not of equivalent quality, may damage the generator. 

MAINTENANCE SCHEDULE 

REGULAR SERVISE PERIOD 
Performed  at  every  indicated  month  or  operating 
hour interval, whichever comes first. 

Each         

use 

First 

month         

or       

20Hrs.     

(3) 

Every 

3month     

or       

50Hrs.     

(3) 

Every   

6month 

or 

100Hrs.   

(3) 

Every   

Year 

  or 

300Hrs

(3) 

ITEM 

 

 

Engine oil 

Check level 

 

 

 

 

 

 

 

 

 

Change 

 

 

 

 

 

Engine oil filter 

Replace 

 

 

 

 

Every 

200 

Hrs 

Air filter 

Check 

 

 

 

 

 

 

 

 

 

Clean 

 

 

 

 

O (1) 

 

 

 

Replace 

 

 

 

 

O* 

Spark plug 

Check-adjust 

 

 

 

 

 

 

Replace 

 

 

 

 

Valve clearance 

Check-Adjust 

 

 

 

 

 

 

O (2) 

 

Combustion chamber 

Clean 

After every 500 Hrs(2) 

Fuel filter 

Clean 

 

 

 

 

 

 

 

Replace 

 

 

 

 

O (2) 

Fuel tank 

Clean 

Every 2 years (2) 

Fuel tube 

Check 

Every 2 years (Replace if necessary)(2) 

Replace the paper air filter element only 

 

Summary of Contents for SGB12000HSa

Page 1: ...PORTABLE GENERATOR INSTRUCTION MANUAL WWW DAISHIN JAPAN CO JP P No 15750210000 SGB12000HSa SGBT14000HSa...

Page 2: ...plications please ask DAISHIN dealer before using Please read an instruction manual before use Safety Messages Your safety and the safety of others are very important We have provided important safety...

Page 3: ...rtant messages that are preceded by the word NOTICE This word means Your generator or other property could be damaged if you don t follow instructions The purpose of these messages is to help prevent...

Page 4: ...SAFETY MESSAGES 6 3 COMPONENTS 7 4 CONTROLS 10 5 BEFORE STARTING ENGINE 12 6 OPERATION 13 7 STOPPING ENGINE 15 8 MAINTENANCE 16 9 TRANSPORTING AND STORAGE 27 10 WATTAGE INFORMATION 29 11 TROUBLE SHOO...

Page 5: ...SAFETY LABEL LOCATION These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your DAISHIN dealer for a replac...

Page 6: ...5...

Page 7: ...of exhaust gas To keep exhaust gas from building up provide adequate ventilation Electric shock hazards The generator produces enough electric power to cause a serious shock or electrocution if misuse...

Page 8: ...extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored Refuel in a well ventilated area with t...

Page 9: ...ROUND TERMINAL PILOT LAMP AC RECEPTACLES ENGINE KEY SWITCH VOLT METER HOUR METER AC TERMINALS MUFFLER BATTERY A battery liquid is not in at the time of the factory shipment Fill a suitable battery liq...

Page 10: ...9 SGBT14000HSa 220 380V 50Hz CASTER KIT CIRCUIT BREAKER GROUND TERMINAL PILOT LAMP AC RECEPTACLES ENGINE KEY SWITCH VOLT METER HOUR METER AC TERMINALS CASTER FLANG BOLT M8 20 NUT M8...

Page 11: ...the engine has started Do not use the starter for more than 5 seconds at a time If the engine fails to start release the switch and wait 10 seconds before operating the starter again Fuel valve The fu...

Page 12: ...erload of the generator at the receptacle If the circuit breaker is OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before tur...

Page 13: ...e fuel level If fuel level is low refill with unleaded automotive gasoline 4 Fuel tank capacity see page 20 this INSTRUCTION MANUAL 5 Battery liquid is not in at the time of the factory shipment Fill...

Page 14: ...sition 3 If you want to start operate the choke manually move the choke knob to the CLOSED position 4 Start the engine With the electric starter Turn the engine key switch to the START position and ho...

Page 15: ...ce into AC RECEPTACLE 4 Turn the circuit breaker knob to the on position Do not take a current exceeding the specified amperage Be sure that total wattage of all appliances does not exceed the rated o...

Page 16: ...n the engine key switch to the OFF position 3 Disconnect all electrical loads from panel receptacles 4 Turn the fuel valve to the OFF position Never leave an appliance plugged into the generator when...

Page 17: ...equivalent for maintenance or repair Replacement parts which are not of equivalent quality may damage the generator MAINTENANCE SCHEDULE REGULAR SERVISE PERIOD Performed at every indicated month or op...

Page 18: ...ded Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped Use a high quality detergent oil classified for API Service SJ SL or equivalent Use no special add...

Page 19: ...l Oil filler cap Oil capacity 1 7 1 79 US qt 1 50 lmp qt Drain plug Use some tray In case of removing the drain pipe please control the extended pipe by spanner Engine oil filter change 1 Drain the en...

Page 20: ...unt of the recommended oil Reinstall the oil filter cap and dipstick 6 Start the engine and check for leaks 7 Stop the engine and check the oil level If necessary and oil to bring the oil level to the...

Page 21: ...e starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling Do not fill above the shoulder of the fuel strainer After refueling tighten the fuel tank cap s...

Page 22: ...or is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap sh...

Page 23: ...Distributor s limited warranty Inspection Remove the air cleaner cover and inspect the filter Elements Clean or replace dirty filter elements Always replace damaged filter elements Cleaning 1 Release...

Page 24: ...e sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve...

Page 25: ...ttery while the engine is running If the generator is only used periodically the battery must be charged monthly to maintain the battery service life A lead acid battery self discharges at a rate of 0...

Page 26: ...corrosive and poisonous Getting electrolyte in your eyes or on your skin can cause serious bums Wear protective clothing and eye protection when working near the battery EMERGENCY PROCEDURES Eyes Flus...

Page 27: ...anic do battery maintenance 1 Remove the battery cell caps 2 Connect the battery charger following the manufacturer s instructions 3 Charge the battery 3 4 hours 4 After the battery is charged inspect...

Page 28: ...TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline conditioner 2 months to 1 year Fill with fresh gasoline and add gasoline cond...

Page 29: ...er Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area duri...

Page 30: ...ring the engine in this position will help to protect it from internal corrosion 10 WATTAGE INFORMATION Some appliance needs a surge of energy at starting This means that the amount of electrical powe...

Page 31: ...30 11 TROUBLE SHOOTING When the engine will not start...

Page 32: ...31 No electricity at the A C RECEPTACLES...

Page 33: ...put Max 10 0kVA 11 0kVA AC Voltage 220V 220 380V Rated Power factor 1 0 0 8 Engine Model HONDA GX630 Displacement 688cm 3 Maximum Output 15 5kW 3600rpm Oil Alert System Low lubricating oil pressure St...

Page 34: ...33 13 WIRING DIAGRAM SGB12000HSa 220V 50Hz...

Page 35: ...34 SGBT14000HSa 3P 380V 220V 50Hz...

Page 36: ...DAISHIN INDUSTRIES LTD 1520 1 FUNATSUKE YORO CHO YORO GUN GIFU 503 1382 JAPAN PHONE 81 0 584 36 0501 FAX 81 0 584 36 0504 URL http www daishin japan co jp MAIL overseas daishin japan co jp...

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