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7 Commissioning

Installation and operation manual

26

8T7Y1B

VRV IV compressor unit for indoor installation

4P408443-1B – 2016.04

6.1.9

To connect the PC configurator to the
compressor unit

5 HP

8 HP

2

3

4

5

H J

ST

a

b

X41A
A1P

a

b

X27A
A1P

a

PC

b

Cable (EKPCCAB)

X27A

Connector

X41A

Connector

A1P

Compressor unit main PCB

7

Commissioning

After installation and once the field settings are defined, the installer
is  obliged  to  verify  correct  operation.  Therefore  a  test  run  must  be
performed according to the procedures described below.

7.1

Precautions when commissioning

CAUTION

Do not perform the test operation while working on the
indoor units or the heat exchanger unit.

When  performing  the  test  operation,  not  only  the
compressor  unit  will  operate,  but  the  heat  exchanger  unit
and  the  connected  indoor  units  as  well.  Working  on  an
indoor  unit  or  the  heat  exchanger  unit  while  performing  a
test operation is dangerous.

NOTICE

Be  sure  to  turn  on  the  power  6  hours  before  operation  in
order  to  have  power  running  to  the  crankcase  heater  and
to protect the compressor.

During test operation, the compressor unit, the heat exchanger unit
and the indoor units will start up. Make sure that the preparations of
the  heat  exchanger  unit  and  all  the  indoor  units  are  finished  (field
piping, electrical wiring, air purge, ...). See installation manual of the
indoor units for details.

7.2

Checklist before commissioning

After the installation of the unit, first check the following items. Once
all below checks are fulfilled, the unit must be closed, only then can
the unit be powered up.

You  read  the  complete  installation  and  operation
instructions,  as  described  in  the 

installer  and  user

reference guide

.

Installation

Check that the unit is properly installed, to avoid abnormal
noises and vibrations when starting up the unit.

Field wiring

Be  sure  that  the  field  wiring  has  been  carried  out
according  to  the  instructions  described  in  the  chapter

"5.7  Connecting  the  electrical  wiring"  on  page  17

,

according  to  the  wiring  diagrams  and  according  to  the
applicable legislation.

Power supply voltage

Check the power supply voltage on the local supply panel.
The  voltage  must  correspond  to  the  voltage  on  the
identification label of the unit.

Earth wiring

Be  sure  that  the  earth  wires  have  been  connected
properly and that the earth terminals are tightened.

Insulation test of the main power circuit

Using  a  megatester  for  500  V,  check  that  the  insulation
resistance  of  2  MΩ  or  more  is  attained  by  applying  a
voltage of 500 V DC between power terminals and earth.
Never use the megatester for the transmission wiring.

Fuses, circuit breakers, or protection devices

Check  that  the  fuses,  circuit  breakers,  or  the  locally
installed  protection  devices  are  of  the  size  and  type
specified 

in 

the 

chapter 

"4.3.2 

Safety 

device

requirements" on page 9

Be sure that neither a fuse nor a

protection device has been bypassed.

Internal wiring

Visually  check  the  electrical  component  box  and  the
inside  of  the  unit  on  loose  connections  or  damaged
electrical components.

Pipe size and pipe insulation

Be  sure  that  correct  pipe  sizes  are  installed  and  that  the
insulation work is properly executed.

Stop valves

Be  sure  that  the  stop  valves  are  open  on  both  liquid  and
gas side.

Damaged equipment

Check  the  inside  of  the  unit  on  damaged  components  or
squeezed pipes.

Refrigerant leak

Check the inside of the unit on refrigerant leakage. If there
is  a  refrigerant  leak,  try  to  repair  the  leak.  If  the  repair  is
unsuccessful,  call  your  local  dealer.  Do  not  touch  any
refrigerant  which  has  leaked  out  from  refrigerant  piping
connections. This may result in frostbite.

Oil leak

Check  the  compressor  for  oil  leakage.  If  there  is  an  oil
leak, try to repair the leak. If the repairing is unsuccessful,
call your local dealer.

Air inlet/outlet

Check  that  the  air  inlet  and  outlet  of  the  unit  is  not
obstructed  by  paper  sheets,  cardboard,  or  any  other
material.

Additional refrigerant charge

The amount of refrigerant to be added to the unit shall be
written  on  the  included  "Added  refrigerant"  plate  and
attached to the rear side of the front cover.

Summary of Contents for VRV IV RKXYQ8T7Y1B

Page 1: ...Installation and operation manual VRV IV compressor unit for indoor installation English Installation and operation manual VRV IV compressor unit for indoor installation RKXYQ5T7Y1B RKXYQ8T7Y1B ...

Page 2: ...kel 1 2f des PED außerhalb der Reichweite Risikoart H Siehe auch nächste Seite tel que défini dans A et évalué positivement par B conformément au Certificat C tel que stipulé dans le Fichier de Construction Technique D et jugé positivement par E Module appliqué F Les unités RD K XYQ5T7V Y 1B RDXYQ8T7V1B ne sont pas concernées en raison de l article 1 2f de PED Catégorie de risque H Se reporter éga...

Page 3: ... lämpötila TS TSmin Alhaisin matalapainepuolen lämpötila L C TSmax Suurinta sallittua painetta PS vastaava kyllästyslämpötila M C Kylmäaine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maximální přípustný tlak PS K bar Minimální maximální přípustná teplota TS TSmin Minimální teplota na nízkotlaké straně L C TSmax Saturovaná teplota odpovídající maxim...

Page 4: ...the compressor unit installation 18 5 8 1 To finish the transmission wiring 18 6 Configuration 18 6 1 Making field settings 18 6 1 1 About making field settings 18 6 1 2 To access the field setting components 19 6 1 3 Field setting components 19 6 1 4 To access mode 1 or 2 20 6 1 5 To use mode 1 and default situation 20 6 1 6 To use mode 2 21 6 1 7 Mode 1 and default situation Monitoring settings ...

Page 5: ...t of a documentation set The complete set consists of General safety precautions Safety instructions that you must read before installing Format Paper in the accessory bag of the compressor unit Compressor unit installation and operation manual Installation and operation instructions Format Paper in the accessory bag of the compressor unit Heat exchanger unit installation manual Installation instr...

Page 6: ...15 5 C WB Cooling 5 46 C DB Ambient design temperature of compressor unit and heat exchanger unit 5 35 C DB Maximum relative humidity around the compressor unit and heat exchanger unit Heating 50 a Cooling 80 a a To avoid condensation and water dripping out of the unit If the temperature or the humidity is beyond these conditions safety devices may be put in action and the air conditioner may not ...

Page 7: ...requirements 10 a 10 10 500 10 mm b a Top view b Front view CAUTION Appliance not accessible to the general public install it in a secured area protected from easy access These units compressor unit heat exchanger unit and indoor units are suitable for installation in a commercial and light industrial environment NOTICE This is a class A product In a domestic environment this product may cause rad...

Page 8: ... outer diameter size mm Gas pipe Liquid pipe 5 HP 19 1 12 7 8 HP 22 2 B Piping between compressor unit and first refrigerant branch kit Use the following diameters Compressor unit capacity type Piping outer diameter size mm Gas pipe Liquid pipe Standard Size up Standard Size up 5 HP 15 9 19 1 9 5 8 HP 19 1 22 2 9 5 12 7 Standard Size up If Then The equivalent pipe length between the heat exchanger...

Page 9: ...40 m Maximum height differences b 1 Heat exchanger unit Compressor unit H1 10 m 2 Compressor unit Indoor unit H2 30 m H3 30 m 3 EKEXV AHU H4 5 m 4 Indoor unit Indoor unit H5 15 m a Assume equivalent piping length of refnet joint 0 5 m and refnet header 1 m for calculation purposes of equivalent piping length not for refrigerant charge calculations b Either unit can be the highest unit 4 3 Preparin...

Page 10: ...nnect electrical wiring remove the switch box cover 4 4 5 HP 8 HP 5 2 Mounting the compressor unit 5 2 1 Guidelines when installing the compressor unit Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise If the vibration might be transmitted to the building use a vibration proof rubber field supply You can install the compressor ...

Page 11: ...e service port cover securely For the tightening torque refer to the table below Check for refrigerant leaks after tightening the service port cover Tightening torques Stop valve size mm Tightening torque N m turn clockwise to close Shaft Valve body Hexagonal wrench Cap valve lid Service port Ø9 5 5 4 6 6 4 mm 13 5 16 5 11 5 13 9 Ø12 7 8 1 9 9 18 0 22 0 Ø19 1 27 0 33 0 8 mm 22 5 27 5 5 3 2 To remo...

Page 12: ...nel or side panel 1 Remove the service cover See 5 1 1 To open the compressor unit on page 10 2 Choose a piping route a or b b a a a To the back b To the top 3 If you have chosen the piping route to the top a b c d a Cut the insulation under the knockout hole b Hit on the knockout hole and remove it c Remove the burrs d Paint the edges and areas around the edges using repair paint to prevent rusti...

Page 13: ...ny leakages in the refrigerant piping Performing vacuum drying to remove all moisture air or nitrogen in the refrigerant piping If there is a possibility of moisture being present in the refrigerant piping for example water may have entered the piping first carry out the vacuum drying procedure below until all moisture has been removed All piping inside the unit has been factory tested for leaks O...

Page 14: ...recommended bubble test solution from your wholesaler Do not use soap water which may cause cracking of flare nuts soap water may contain salt which absorbs moisture that will freeze when the piping gets cold and or lead to corrosion of flared joints soap water may contain ammonia which causes a corrosive effect between the brass flare nut and the copper flare 5 4 5 To perform vacuum drying To rem...

Page 15: ...nded off in units of 0 1 kg R X1 Ø12 7 0 12 X2 Ø9 5 0 059 X3 Ø6 4 0 022 A B X1 3 Total length m of liquid piping size at Øa Parameter A and B Model Parameter A Parameter B RKXYQ5 0 8 3 1 kg RKXYQ8 1 0 2 6 kg Metric piping When using metric piping please take into account following table concerning the weight factor to be allocated It should be substituted in the formula for R Inch piping Metric pi...

Page 16: ...ORMATION The manual refrigerant charge operation will automatically stop within 30 minutes If charging is not completed after 30 minutes perform the additional refrigerant charging operation again INFORMATION When a malfunction is detected during the procedure e g in case of closed stop valve a malfunction code will be displayed In that case refer to 5 6 4 Error codes when charging refrigerant on ...

Page 17: ...hanger unit a Main line The main line is the line to which the transmission wiring of the heat exchanger unit is connected b1 b2 b3 Branch lines c1 c2 No branch is allowed after branch 5 7 2 Guidelines when connecting the electrical wiring Tightening torques Wiring Screw size Tightening torque N m Power supply wiring power supply shielded ground M5 2 0 3 0 Transmission wiring M3 5 0 8 0 97 5 7 3 T...

Page 18: ...ure below a b c d e a Liquid pipe b Gas pipe c Insulator d Transmission wiring F1 F2 e Finishing tape 6 Configuration INFORMATION It is important that all information in this chapter is read sequentially by the installer and that the system is configured as applicable DANGER RISK OF ELECTROCUTION 6 1 Making field settings 6 1 1 About making field settings To configure the heat pump system you must...

Page 19: ...settings if you install a cool heat selector switch Model DIP switch 5 HP DS1 1 COOL HEAT selector refer to the manual of the cool heat selector switch OFF not installed factory setting DS1 2 NOT USED DO NOT CHANGE THE FACTORY SETTING Model DIP switch 8 HP DS1 1 COOL HEAT selector see 3 3 1 Possible options for the compressor unit and heat exchanger unit on page 6 OFF not installed factory setting...

Page 20: ...B S 1 B S 1 B S 1 a c b B S 1 5 s B S 1 B S 1 B S 1 a b c 5 HP 8 HP a Default situation H1P OFF b Mode 1 H1P flashing c Mode 2 H1P ON BS1 Press BS1 BS1 5 s Press BS1 for at least 5 s INFORMATION If you get confused in the middle of the process press BS1 to return to the default situation 6 1 5 To use mode 1 and default situation In mode 1 and in default situation you can read out some information ...

Page 21: ...2 BS1 5 s 3 Select setting 8 X depends on the setting that you want to select BS2 X Action Button display 4 Select value 4 8 C a Display the current value b Change to 4 X depends on the current value and the value that you want to select c Enter the value in the system d Confirm The system starts operating according to the setting BS3 1 BS2 X b a BS3 1 c BS3 1 d 5 Quit mode 2 BS1 1 6 1 7 Mode 1 an...

Page 22: ...1 16 Shows the 3rd last malfunction code 7 segments display Mode 1 in case of 8 HP You can read out the following information Setting Value Description 1 1 Shows the status of low noise operation 0 Unit is currently not operating under low noise restrictions 1 Unit is currently operating under low noise restrictions Low noise operation reduces the sound generated by the unit compared to nominal op...

Page 23: ...y and the settings differ depending on the model Model Display Setting value 5 HP 7 LEDs display The seven LEDs give a binary representation of the setting value number 8 HP 7 segments display The three 7 segments show the setting value number Setting Value 8 HP 5 HP Description 2 8 Te target temperature during cooling operation 0 default default Auto 2 6 C 3 7 C 4 8 C 5 9 C 6 10 C 7 11 C 2 9 Tc t...

Page 24: ...the reclaim of refrigerant or vacuuming process can be done properly 0 default binary 1 default Deactivated 1 binary 2 Activated To stop the refrigerant recovery vacuuming mode push BS1 in case of 5 HP or BS3 in case of 8 HP If it is not pushed the system will remain in refrigerant recovery vacuuming mode 2 22 Automatic low noise setting and level during night time By changing this setting you act...

Page 25: ...setting defines the level power consumption limitation that will be applied for step 2 The level is according to the table binary 1 30 1 default binary 2 default 40 2 binary 4 50 3 55 2 32 Forced all time power consumption limitation operation no external control adaptor is required to perform power consumption limitation If the system always needs to be running under power consumption limitation ...

Page 26: ...cting the electrical wiring on page 17 according to the wiring diagrams and according to the applicable legislation Power supply voltage Check the power supply voltage on the local supply panel The voltage must correspond to the voltage on the identification label of the unit Earth wiring Be sure that the earth wires have been connected properly and that the earth terminals are tightened Insulatio...

Page 27: ...e connected indoor units NOTICE Be sure to turn on the power 6 hours before operation in order to have power running to the crankcase heater and to protect the compressor 3 Make sure the default idle situation is existing H1P is OFF see 6 1 4 To access mode 1 or 2 on page 20 Push BS4 for 5 seconds or more The unit will start test operation Result The test operation is automatically carried out the...

Page 28: ...he indoor unit should be switched ON Refer to the indoor unit operation manual for more details 8 Troubleshooting 8 1 Solving problems based on error codes In case of a displayed malfunction code perform correcting actions as explained in the malfunction code table After correcting the abnormality press BS3 to reset the malfunction code and retry operation INFORMATION If a malfunction occurs In ca...

Page 29: ...on open circuit short circuit Compressor unit BIPH A1P X17A Check connection on PCB or actuator Low pressure sensor malfunction open circuit short circuit Compressor unit BIPL A1P X18A Check connection on PCB or actuator Transmission compressor unit inverter INV1 transmission trouble Check connection INV1 unbalanced power supply voltage Check if power supply is within range Heat exchanger unit cap...

Page 30: ...n valve malfunction subcool Compressor unit Y1E A1P X21A Check connection on PCB or actuator Electronic expansion valve malfunction main Heat exchanger unit Y1E A1P X7A Check connection on PCB or actuator Discharge temperature too high Stop valve closed Refrigerant shortage Compressor unit R21T A1P X29A Open stop valves Check refrigerant amount recharge unit Refrigerant overcharge Stop valve close...

Page 31: ...o Q1 Q2 or indoor outdoor Check Q1 Q2 wiring Do NOT use Q1 Q2 Faulty wiring to Q1 Q2 or indoor outdoor Check Q1 Q2 wiring Do NOT use Q1 Q2 System test run abnormal ending Execute test run again Warning faulty wiring to Q1 Q2 Check Q1 Q2 wiring Do NOT use Q1 Q2 Malfunction code faulty wiring to Q1 Q2 Check Q1 Q2 wiring Do NOT use Q1 Q2 Too many indoor units are connected to F1 F2 line Bad wiring be...

Page 32: ... B Compressor unit a Stop valve gas circuit 2 to indoor units b Stop valve liquid circuit 2 to indoor units c Stop valve liquid circuit 1 to heat exchanger unit d Stop valve gas circuit 1 to heat exchanger unit e Service port refrigerant charge f Filter g Subcool heat exchanger h Pressure regulating valve i Capillary tube j Accumulator k Compressor accumulator l Heat exchanger M1C Compressor M1F M...

Page 33: ...ssor R7T Thermistor liquid R10T Thermistor fin S1NPL Low pressure sensor S1NPH High pressure sensor S1PH High pressure switch S S Cool heat selector switch optional V1R IGBT power module A2P V2R Diode module A2P X1M Terminal strip power supply X2M Terminal strip transmission wiring X Y Connector Y3E Electronic expansion valve Y1S Solenoid valve 4 way valve Z C Noise filter ferrite core Z F Noise f...

Page 34: ...ternal parts of the controller Do not remove the front panel Some parts inside are dangerous to touch and appliance problems may happen For checking and adjusting the internal parts contact your dealer This operation manual will give a non exhaustive overview of the main functions of the system Detailed information on required actions to achieve certain functions can be found in the dedicated inst...

Page 35: ...ld air from blowing out of an indoor unit at the start of heating operation the indoor fan is automatically stopped The display of the user interface shows It may take some time before the fan starts This is not a malfunction 12 2 4 To operate the system WITHOUT cool heat changeover remote control switch 1 Press the operation mode selector button on the user interface several times and select the ...

Page 36: ...units Wall mounted units For the following conditions a micro computer controls the air flow direction which may be different from the display Cooling Heating When the room temperature is lower than the set temperature When starting operation When the room temperature is higher than the set temperature At defrost operation When operating continuously at horizontal air flow direction When continuou...

Page 37: ...n WARNING The refrigerant in the system is safe and normally does not leak If the refrigerant leaks in the room contact with a fire of a burner a heater or a cooker may result in a harmful gas Turn off any combustible heating devices ventilate the room and contact the dealer where you purchased the unit Do not use the system until a service person confirms that the portion where the refrigerant le...

Page 38: ...If after checking all above items it is impossible to fix the problem yourself contact your installer and state the symptoms the complete model name of the unit with manufacturing number if possible and the installation date possibly listed on the warranty card 14 1 Error codes Overview In case a malfunction code appears on the indoor unit user interface display contact your installer and inform t...

Page 39: ...because cool heat changeover is controlled by the cool heat changeover remote control switch Ask your dealer where the remote control switch is installed 14 2 3 Symptom Fan operation is possible but cooling and heating do not work Immediately after the power is turned on The micro computer is getting ready to operate and is performing a communication check with all indoor units Please wait 12 minu...

Page 40: ...mes out of the heat exchanger unit When the unit is used for the first time in a long time This is because dust has gotten into the heat exchanger unit 14 2 13 Symptom The units can give off odours The unit can absorb the smell of rooms furniture cigarettes etc and then emit it again 14 2 14 Symptom The heat exchanger unit fan does not spin During operation The speed of the fan is controlled in or...

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Page 44: ...4P408443 1 B 0000000 4P408443 1B 2016 04 Copyright 2015 Daikin ...

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