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Installation manual

20

REYQ8~16P8Y1B

VRVIII System air conditioner

4PW39996-1B

4

The weighed and already recorded amount of additional
refrigerant charge (not the total amount of refrigerant present in
the system) must be entered by selecting the corresponding
LED display.

Scroll through the possible LED combinations by pressing the

  button until the LED combination corresponds to the

weight of additional refrigerant charge you must input.
Select the required input by pressing the 

 button

and confirm the input into the PCB by pressing the

 button again.

Possible LED combinations in function of weight of additional
refrigerant charge (= x) to input;

5

Return to setting mode 1 (= initial state) by pressing the

 button.

Perform a test operation as described in 

"12.4. Test operation" on

page 23

.

11.7. Checks after adding refrigerant

Are the stop valves for both liquid and gas open?

Is the amount of refrigerant, that has been added, recorded on
the refrigerant charge label?

12. B

EFORE

 

OPERATION

12.1.

Service precautions

Pay attention to the fan. It is dangerous to inspect the unit while the
fan is running. Be sure to turn off the main switch and to remove the
fuses from the control circuit located in the outdoor unit.

kg

H1P

H2P

H3P

H4P

H5P

H6P

H7P

0

x=0

w x

x

x

x

x

x

1

0<x<5

w x

x

x

x

x w

2

5

x<10

w x

x

x

x w x

3

10

x<15

w x

x

x

x w w

4

15

x<20

w x

x

x w x

x

5

20

x<25

w x

x

x w x w

6

25

x<30

w x

x

x w w x

7

30

x<35

w x

x

x w w w

8

35

x<40

w x

x w x

x

x

9

40

x<45

w x

x w x

x w

10

45

x<50

w x

x w x w x

11

50

x<55

w x

x w x w w

12

55

x<60

w x

x w w x

x

13

60

x<65

w x

x w w x w

14

65

x<70

w x

x w w w x

15

70

x<75

w x

x w w w w

16

75

x<80

w x w x

x

x

x

17

80

x<85

w x w x

x

x w

18

85

x<90

w x w x

x w x

19

90

x<95

w x w x

x w w

20

95

x<100

w x w x w x

x

21

100

x

w x w x w x w

NOTE

If you get confused in the middle of the input
process, press the 

 button to return to

setting mode 1 (= initial state).

The H1P LED is off 

x

.

Resume the input procedure from step 2 onwards.

Make sure to open the stop valves after charging the
refrigerant.

Operating with the stop valves closed will damage the
compressor.

BS2  SET

BS3  RETURN

BS3  RETURN

BS1  MODE

BS1  MODE

WARNING: ELECTRIC SHOCK 

Caution when performing service to inverter
equipment

1

Do not open the electric component box cover for 10
minutes after the power supply is turned off.

2

Measure the voltage between terminals on the
terminal block for power supply with a tester and
confirm that the power supply is shut off.

In addition, measure the points, as shown in the figure
below, with a tester and confirm that the voltage of the
capacitor in the main circuit is less than 50 V DC.

3

To prevent damaging the PC-board, touch a non-coated
metal part to eliminate static electricity before pulling out
or plugging in connectors.

4

Pull out junction connectors X1A, X2A, X3A, X4A
(X3A and X4A of 16P are inside the electric
component box (2), refer to the wiring diagram) for the
fan motors in the outdoor unit before starting service
operation on the inverter equipment. Be careful not to
touch the live parts.

(If a fan rotates due to strong wind, it may store
electricity in the capacitor or in the main circuit and
cause electric shock.)

5

After the service is finished, plug the junction
connecter back in. Otherwise the error code 

E7

 will be

displayed on the remote controller and normal
operation will not be performed.

For details refer to the wiring diagram labelled on the back
of the electric component box cover.

NOTE

Play it safe!

For protection of the PCB, touch the switch box casing
by hand in order to eliminate static electricity from your
body before performing service.

A2P

A2P

A1P

A3P

TP1 TP2

Summary of Contents for REYQ10REYQ

Page 1: ...INSTALLATION MANUAL REYQ8P8Y1B REYQ10P8Y1B REYQ12P8Y1B REYQ14P8Y1B REYQ16P8Y1B System air conditioner ...

Page 2: ...mm e 100 mm f 500 mm 4 a 10 mm b 300 mm c 10 mm d 500 mm e 20 mm a 50 mm b 100 mm c 50 mm d 500 mm e 100 mm 1500 500 13 2 1 6 3 4 6 5 6 9 10 7 8 2 1 A B C 5 3 2 1 6 4 3 4 2 b a c d A C B D a e b d e A C B D 1500 1 3 5 4 2 2 mm 6 3 1 0 0 0 1 0 0 0 1000 1 50 0 1500 1500 729 765 765 631 1300 1162 1 2 4 5 6 7 3 12 1 1 2 1 5 11 6 c a c e b d f A C B D 3 a c e b b d A C B D 4 1 2 9 8 4 4 4 2 2 4 4 3 2 3...

Page 3: ...ään ohjeidemme mukaisesti 14 za předpokladu že jsou využívány v souladu s našimi pokyny odpovídají následujícím normám nebo normativním dokumentům 15 u skladu sa slijedećim standardom ima ili drugim normativnim dokumentom ima uz uvjet da se oni koriste u skladu s našim uputama 16 megfelelnek az alábbi szabvány ok nak vagy egyéb irányadó dokumentum ok nak ha azokat előírás szerint használják 17 spe...

Page 4: ...štelę 23 Maksimālais pieļaujamais spiediens PS K bar Minimālā maksimālā pieļaujamā temperatūra TS TSmin Minimālā temperatūra zemā spiediena pusē L C TSmax Piesātinātā temperatūra saskaņā ar maksimālo pieļaujamo spiedienu PS M C Dzesinātājs N Spiediena drošības ierīces iestatīšana P bar Izgatavošanas numurs un izgatavošanas gads skat modeļa izgatavotājuzņēmuma plāksnītie 24 Maximálny povolený tlak ...

Page 5: ...nging from 25 0 to 50 0 kW For changing the refrigerant flow to indoor units the REYQ P system can be combined with BS units of the types BSVQ100P BSVQ160P and BSVQ250P only Other BS unit types will cause malfunctions when combined with the REYQ P system The REYQ P units can be combined with Daikin VRV indoor units for air conditioning purposes suitable for R410A The present installation manual de...

Page 6: ...ineering Data Book Outdoor unit Total capacity of indoor units REYQ8 100 260 REYQ10 125 325 REYQ12 150 390 REYQ14 175 455 REYQ16 200 520 NOTE If the total capacity of the connected indoor units exceeds the capacity of the outdoor unit cooling and heating performance may drop when running the indoor units Refer to the section on performance characteristics in the Engineering Data Book for details I...

Page 7: ...ant concentration from exceeding allowable safety limits in the event of a refrigerant leak 11 To prevent dripping water to form a puddle underneath the unit install a drain pan available as option kit Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals Small animals making contact with electrical parts can cause malfunctions s...

Page 8: ...l foundation dimension 7 Distance between foundation bolt holes X Not allowed O Allowed units mm Prepare a water drainage channel around the foundation to drain waste water from around the unit If the unit is to be installed on a roof check the strength of the roof and its drainage facilities first If the unit is to be installed on a frame install the waterproofing board within a distance of 150 m...

Page 9: ...e pipe size nearest to the required size use the suitable adapters for the change over from inch to mm pipes field supply 6 3 Pipe connection Be sure to perform a nitrogen blow when brazing and to read the paragraph Caution to be taken when brazing refrigerant piping on page 4 first 6 4 Connecting the refrigerant piping 1 Front connection or side connection Installation of refrigerant piping is po...

Page 10: ... the system Great caution is needed when passing copper tubes through walls Block all gaps in the holes for passing out piping and wiring using sealing material field supply The capacity of the unit will drop and small animals may enter the machine Example passing piping out through the front Any gas remaining inside the stop valve may blow off the pinched piping causing damage or injury 1 Pinched...

Page 11: ... outdoor unit side choose from the following table in accordance with the capacity of the outdoor unit example refnet joint A How to select the refnet header Choose from the following table in accordance with the total capacity of all the indoor units connected below the refnet header Note 250 type indoor unit can not be connected lower than the refnet header Outdoor unit capacity type Hp Refriger...

Page 12: ... branch kit to indoor units is 40 m or less however it can be extended up to 90 m if all the following conditions are fulfilled Required conditions Example drawings It is necessary to increase the pipe size of the liquid and suction gas pipe if the pipe length between the first and the final branch kit is over 40 m reducers must be procured on site Increasing the HP LP gas pipe size is not allowed...

Page 13: ... Valve B 13 Valve C 14 Outdoor unit 15 To BS unit or indoor unit 16 Stop valve 17 Service port 18 Field piping 19 Gas flow NOTE Make sure to perform leak test and vacuum drying using the service ports of the stop valves of the high pressure low pressure gas pipe suction gas pipe and liquid pipe For the service port location refer to the Caution label attached on the front panel of the outdoor unit...

Page 14: ...s 2 liquid 2 H E liquid 2 R10 Resistor current sensor R31T R32T Thermistor discharge M1C M2C R50 R59 Resistor R90 Resistor current sensor R95 Resistor current limiting S1NPH Pressure sensor high S1NPL Pressure sensor low S1PH S3PH Pressure switch high SD1 Safety devices input T1A Current sensor V1R Diode bridge V1R V2R Power module X1A X9A Connector X1M Terminal strip power supply X1M Terminal str...

Page 15: ...d interfering with other devices The outer casing of the product may take on an electrical charge due to leaked electrical current which will have to be discharged with the grounding Be sure to install an earth leakage breaker One that can handle high frequency electrical noise This unit uses an inverter which means that an earth leakage breaker capable of handling high frequency electrical noise ...

Page 16: ... of the transmission wiring terminals 1 Electric wiring diagram Printed on the back of the electric component box lid 2 Power wiring and ground wiring inside conduit When the wiring is routed out through the lateral panel 3 Transmission wiring 4 Pipe opening 5 Conduit 6 Power wiring and ground wiring 7 Cut off the shaded zones before use 8 Through hole cover 9 Electric component box 1 10 Electric ...

Page 17: ...Liquid pipe 2 High pressure low pressure gas pipe 3 Finishing tape 4 Suction gas pipe 5 Transmission wiring 6 Insulation material 1 Power supply 380 415 V 3 N 50 Hz 2 Earth leakage breaker 3 Fuse 4 Grounding wire 5 Power supply terminal block 6 Connect each power wire RED to L1 WHT to L2 BLK to L3 and BLU to N 7 Ground wire GRN YLW 8 Clamp the power wire to the plastic bracket using a field suppli...

Page 18: ... 6 Refrigerant piping on page 4 The electrical work 1 Make sure there is no faulty power wiring or loose nuts See 8 Field wiring on page 9 2 Make sure there is no faulty transmission wiring or loose nuts See 8 Field wiring on page 9 3 Make sure the insulation resistance of the main power circuit is not deteriorated Measure the insulation resistance and check if the value is in accordance with rele...

Page 19: ...ot be charged until all field wiring and field piping has been completed Refrigerant may only be charged after performing the leak test and the vacuum drying Charge the liquid refrigerant with the cylinder in upright position Charge the liquid refrigerant with the cylinder in up side down position Charging with an unsuitable substance may cause explosions and accidents so always make sure that the...

Page 20: ...stem charging over the permissible quantity can cause liquid hammer Always use protective gloves and protect your eyes when charging refrigerant When the refrigerant charging procedure is done or when pausing close the valve of the refrigerant tank immediately The refrigerant charge port has a electric expansion valve and will be closed at the end of the refrigerant charging However the valve will...

Page 21: ... indoor temperature The unit will automatically select the cooling mode or heating mode for charging Outdoor temperature 0 C DB 43 C DB Indoor temperature 10 C DB 32 C DB Total indoor unit capacity 80 1 Measuring instrument 2 Refrigerant tank R410A siphon system 3 Charge hose 4 Refrigerant charge port 5 High pressure low pressure gas pipe stop valve 6 Suction gas pipe stop valve 7 Liquid pipe stop...

Page 22: ... and may cause overcharging 7 Ready Press the button once within 5 minutes If the button is not pushed within 5 minutes P2 will be displayed on the remote controller Refer to 3 Remote controller malfunction code display on page 19 8 Operation When the following LED display is shown open valve A and close the front panel If the front panel is left open the system can not operate properly during the...

Page 23: ...se valve A and remove the refrigerant tank immediately after finishing the refrigerant charge operation The refrigerant charge port of these units have electric expansion valves that will close automatically when refrigerant charging operation has finished However the electric expansion valves will be opened when other operations start after finishing refrigerant charging operation If the refriger...

Page 24: ... x w w 20 95 x 100 w x w x w x x 21 100 x w x w x w x w NOTE If you get confused in the middle of the input process press the button to return to setting mode 1 initial state The H1P LED is off x Resume the input procedure from step 2 onwards Make sure to open the stop valves after charging the refrigerant Operating with the stop valves closed will damage the compressor BS2 SET BS3 RETURN BS3 RETU...

Page 25: ...ttons LED state Throughout the manual the state of the LEDs is indicated as follows Setting the push button switch BS1 5 Function of the push button switch which is located on the outdoor unit PCB A1P The figure shows state of the LED indications when the unit is shipped from the factory Check operation procedure 1 Turn the power on for the outdoor unit and the indoor unit Be sure to turn the powe...

Page 26: ...normal w abnormal c under preparation or under test operation 2 Indication of low noise operation state x standard operation factory setting w operation 3 Indication of power consumption limitation setting x standard operation factory setting w operation NOTE If you get confused in the middle of the setting process push the button Then it returns to setting mode 1 H1P LED is off Possible functions...

Page 27: ... seconds The H1P LED is on w Perform following steps 1 Press the button 3 times 2 Press the button once to confirm 3 Press the button in order to change the LED display to the following display 4 Press the button once to confirm 5 Press the button a second time to start the test operation The unit will start the test operation The test operation is automatically carried out in cooling mode the H2P...

Page 28: ...piping length and correct the refrigerant charge level by recovering any excessive refrigerant with a refrigerant recovery machine Insufficient refrigerant E4 F3 Check if the additional refrigerant charge has been finished correctly Recalculate the required amount of refrigerant from the piping length and add an adequate amount of refrigerant The added amount of refrigerant was not inputted after ...

Page 29: ...d pipe stop valve service port with the unit not operating refer to Pre charging on page 17 make sure to charge the remaining charging quantity using the following procedure 1 Turn the power of the indoor unit the BS unit and the outdoor unit on 2 Make sure to open the stop valves of the suction gas pipe the high pressure low pressure gas pipe and the liquid pipe completely 3 Connect the refrigera...

Page 30: ... as the following calculate the volume of A B as a single room or as the smallest room 3 Calculating the refrigerant density using the results of the calculations in steps 1 and 2 above If the result of the above calculation exceeds the maximum concentration level then make similar calculations for the second then third smallest room and so until the result falls short of the maximum concentration...

Page 31: ...IN D UNIT TO OUT D UNIT TO IN D UNIT TO OUT D UNIT F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 8 7 7 6 6 3 5 6 13 12 1 1 2 3 4 5 3 4 7 8 2 9 6 4 1 2 5 7 7 8 1 9 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 18 10 9 1 2 4 3 5 7 8 19 6 16 17 14 10 15 7 6 2 1 9 8 12 4 5 3 13 14 11 16 17 13 12 11 15 1 2 1 2 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 2 3 4 9 10 1 5 6 7 8 14 15 16 17 19 20 21 24 25 18 22 23 ...

Page 32: ...4PW39996 1B Copyright Daikin ...

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