Daikin LCBKQ3AV1 Installation Manual Download Page 9

English

7

Closing method

1. Remove the valve cover and turn the shaft clockwise with a hexa-

gon wrench.

2. Tighten the shaft until the shaft comes in contact with the sealing 

part of the valve.

3. Tighten the valve cover securely. Refer to the above table for the 

tightening torque according to the size.

Handling Precautions for Valve Cover

• Be careful not to damage the sealing part.
• At the time of mounting the valve cover, apply a screw lock agent 

to the screw thread.

• Do not apply a screw lock agent (for flare nut use) to the sealing 

part.

• Be sure to tighten the valve cover securely after operating the 

valve. Refer to “

Operation Method of Shutoff Valves

” for the  

tightening torque of the valve.

Handling Precautions for Service Port

• Work on the service port with a charge hose provided with a push-

ing rod.

• At the time of mounting the cap, apply a screw lock agent to the 

screw thread.

• Do not apply a screw lock agent (for flare nut use) to the sealing 

part.

• Be sure to tighten the cap securely after the work. Refer to “

Oper-

ation Method of Shutoff Valves

” for the tightening torque of the 

cap.

CAUTION

Apply a screw lock agent to the valve cover mount and the 
screw thread of the service port.

Otherwise, dew condensation water will intrude inside and freeze. 
Therefore, refrigerant gas leakage or a compressor malfunction may 
result from the cap deformation or damage.

5-5 Air Tight Test / Vacuum Drying

Ensure the following tests have been conducted after piping.

• Check that the gas side and liquid side shutoff valves are open.
• Air tight test - Always use the nitrogen gas.

Pressurize the high pressure side (liquid side) to the design pres-
sure (3.8MPa) of the outdoor unit and pressurize the low pressure 
side (suction side) to the design pressure (2.5MPa) of the indoor 
unit (field supplied).
In this case, they shall be accepted if no pressure drop is found for 
24 hours through pressurization at least 5 minutes from the port 

A

 and the liquid shutoff port shown in the right figure.

Check if there are any leakage areas in the case of pressure drop.

• Vacuum drying - Refer to the installation manual of the outdoor 

unit.

5-6 Thermal Insulation for Piping

• Always insulate connection pipes and branch pipes on the dis-

charge, suction and liquid sides.
The liquid and gas pipe temperature are as follows:
Liquid pipe arrival minimum temperature:
          5°C (For outdoor unit)
       -10°C (To indoor unit)
Gas pipe arrival minimum temperature
       -45°C (For indoor unit)
      100°C (To outdoor unit) (Max. temperature)

• Use a discharge pipe whose heat resistance is 120ºC or more as 

its maximum temperature reaches about 100ºC. Use a suction 
pipe and liquid pipe whose heat resistance is 80ºC as the stan-
dard specification.

• Refer to the installation manual attached to the outdoor unit for the 

outdoor unit side.

CAUTION

• Always insulate the pipe joint for onsite piping.

(An exposed pipe can cause dew condensation and burn by con-
tact.)

Screw thread

Apply a screw lock agent

Sealing part

Not apply a screw lock agent

Shutoff valve 
Part of mounting the 
valve cover.

Valve cover

Sealing part
Not apply a screw 
lock agent

Screw thread
Apply a screw lock 
agent

Cap

Port 

A

Liquid side shutoff 
valve port

Insulation (field supply)

Connect piping up to the 
joint so that piping may not 
be exposed.

(Heat resistance: 120ºC or more)

Insulation (field supply)

Liquid piping inlet 
(between booster unit and 
main liquid pipe)

Liquid piping outlet (between 
booster unit and refrigeration 
showcase)

Suction pipe

Discharge pipe

Summary of Contents for LCBKQ3AV1

Page 1: ...ands Installation manual Booster Unit Installationsanleitung Zusatzgerät Manuel d installation Unité d accélération Manual de instalación Unidad booster Manuale di installazione Compressore ausiliario Installatiehandleiding Boostereenheid Manual de instalação Booster Booster Unit LCBKQ3AV1 E ...

Page 2: ......

Page 3: ...nstalling the unit in a small room take measures against to keep refrigerant concentration from exceeding allowable safety limits in the event of refrigerant leakage Contact the place of purchase for more information Excessive refrigerant in a closed ambient can lead to oxygen deficiency Be sure to use only the specified accessories and parts for instal lation work Failure to use the specified par...

Page 4: ...be charged with fluorinated greenhouse gases covered by the Kyoto Protocol Do not vent gases into the atmosphere Refrigerant type R410A GWP 1 value 1975 1 GWP global warming potential Values are indicated in F gas regulations EC No 842 2006 Annex I Parts 1 and 2 The refrigerant R410A requires strict cautions for keeping the sys tem clean dry and tight Read the chapter REFRIGERANT PIPING carefully ...

Page 5: ...o consideration human traffic and wind As regards space in front of the unit consider the space needed for the local refrigerant piping when installing the units If the work conditions in the following figure do not apply contact your dealer or Daikin directly CAUTION 1 An inverter booster unit may cause electronic noise generated from AM broadcasting Examine where to install the main booster unit...

Page 6: ... fluoride is contained the flux will have adverse influences on the refrigerant piping line such as the dete rioration of refrigerating machine oil CAUTION All field piping must be installed by a licensed refrigeration tech nician and must comply with relevant local and national regula tions Precautions for reuse of existing refrigerant piping heat exchangers Keep the following points in mind for ...

Page 7: ...r unit Example of piping connection Piping size O D min thickness mm Note 1 Liquid piping inlet Main liquid piping between booster unit and outdoor unit Liquid piping outlet Between booster unit and refrigeration showcase Suction piping Between booster unit and refrigeration showcase Discharge piping Main gas piping between booster unit and outdoor unit Note 2 If the size of the connection pipe of...

Page 8: ...lve opened without turning the power on otherwise refrigerant may be condensed in the compressor and the insulation of the main power supply circuit may be degraded Be sure to use an exclusive tool to handle the shutoff valve The shutoff valve is not of back sheet type Excessive force imposed may break the valve Use a charge hose when using the service port Make sure that there is no refrigerant g...

Page 9: ...gn pres sure 3 8MPa of the outdoor unit and pressurize the low pressure side suction side to the design pressure 2 5MPa of the indoor unit field supplied In this case they shall be accepted if no pressure drop is found for 24 hours through pressurization at least 5 minutes from the port A and the liquid shutoff port shown in the right figure Check if there are any leakage areas in the case of pres...

Page 10: ... rise in electrical potential in the grounding Be sure to install an earth leakage circuit breaker This unit uses an inverter so install the earth leakage circuit breaker that be capable of handling high harmonics in order to prevent malfunctioning of the earth leakage circuit breaker itself Earth leakage circuit breaker which are especially for protecting ground faults should be used in conjuncti...

Page 11: ...oles on the right side Timer for refrigeration Timer for freezer Note 3 In case of the malfunction Constant a contact output Relay Alarm panel Warning output Caution output Branch switch Overcurrent circuit breaker Refrigeration operating output Freezer operation output Indoor unit Booster unit Remote switch Note 1 Remote controller In Out Out Out Thermostat for inner temperature adjustment Defros...

Page 12: ...ion for transmission wire and refrigeration operation input wiring Connection for remote switch wire Set the operation switch to Remote as shown in the figure below to remotely start up and shut down Use a remote switch that has a contact assuring the minimum applicable load of DC12V 1mA 6 4 Checking of Device and Installation Conditions Be sure to check the followings For those doing electrical w...

Page 13: ...switch BS5 using an insulating rod See the right figure Refer to the Service Manual for other malfunction codes Take the following action if you find a malfunction code on the remote controller during the test run 1 Set the operating switch to the OFF position to reset the power sup ply and then return the switch to the ON position to restart the unit If the problem persists refer to the Service M...

Page 14: ...3P248411 5B EM09A056 1002 FS ...

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