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EWWD120~540MBYNN

Packaged water-cooled water chillers

4PW22685-1

Operation manual

20

M

AINTENANCE

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.

If the unit is used for air conditioning application, the described
checks must be executed at least once a year. In case the unit is
used for other applications, the checks should be executed every
4 months.

Maintenance activities

Air heat exchanger
Remove dust and any other contaminant from the coil fins using
a brush and a blower. Blow from the inside of the unit. Take care
not to bend or damage the fins.

Field wiring and power supply

Check the power supply voltage on the local supply panel.
The voltage must correspond to the voltage marked on the
identification label of the unit.

Check the connections and make sure they are properly
fixed.

Check the proper operation of the circuit breaker and the
earth leak detector provided on the local supply panel.

Internal wiring of the unit
Visually check the switch boxes on loose connections (terminals
and components). Make sure that the electrical components are
not damaged or loose.

Earth connection
Make sure that the earth wires are still connected properly and
that the earth terminals are tightened.

Refrigerant circuit

Check for leaks inside the unit. In case a leak is detected, call
your local dealer.

Check the working pressure of the unit. Refer to paragraph

"Switching the unit on" on page 8

 (2).

Compressor

Check on oil leaks. If there is an oil leak, call your local dealer.

Check for abnormal noises and vibrations. If the compressor
is damaged, call your local dealer.

Water supply

Check if the water connection is still well fixed.

Check the water quality (refer to the installation manual of the
unit for specifications of the water quality).

Water filters

Make sure to clean the waterfilter in front of the evaporator
water inlet once every 4 months.

Check the filter for any possible damage and make sure that
the hole diameter size all over the filter surface is still 1.0 mm
maximum.

Water sensors
Check that all the water sensors are correctly fixed into the pipes
in front of the heat exchanger (see also the sticker attached to
the heat exchanger).

Disposal requirements

Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.

Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the unit. 

Do never clean the unit with water under pressure.

The wiring and power supply must be checked by a
licensed electrician.

Summary of Contents for EWWD120MBYNN

Page 1: ...OPERATION MANUAL EWWD120MBYNN EWWD180MBYNN EWWD240MBYNN EWWD280MBYNN EWWD360MBYNN EWWD440MBYNN EWWD500MBYNN EWWD520MBYNN EWWD540MBYNN Packaged water cooled water chillers...

Page 2: ...Y KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation m...

Page 3: ...0 Condensor Type shell tube Qtyxmodel 2x CDEW400 1x CDEW400 1x CDEW450 2x CDEW450 Evaporator Type brased plate heatexchanger Qtyxmodel 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250EQ NP162 2x AC250EQ NP...

Page 4: ...harge stopvalve 3 Condenser 19 Condensor entering water temperature sensor 4 Switchbox 20 Digital display controller 5 Compressor switchbox 21 Emergency stop 6 Air purge condenser 22 Power supply inta...

Page 5: ...ion of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection...

Page 6: ...essure relief safety valve The safety valve is activated when the pressure in the refrigerant circuit becomes too high If this occurs shut down the unit and contact your local dealer High pressure swi...

Page 7: ...ield wiring Make sure that the field wiring between the local supply panel and the unit has been carried out according to the instructions described in the installation manual according to the wiring...

Page 8: ...phanumeric display may decrease at low temperatures OPERATION The EWWD120 540 units are equipped with a digital controller offering a user friendly way to set up use and maintain the unit This part of...

Page 9: ...tialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller does not...

Page 10: ...frigerant in circuit 1 respectively circuit 2 The first number stands for the pressure in bar the second number stands for the saturation temperature in degrees Celsius low pressure of the refrigerant...

Page 11: ...rcuits The red LED inside the p key lights up and the buzzer inside the controller is activated When a circuit safety occurs the compressor of the corresponding circuit is shut down The screen of the...

Page 12: ...n the first screen of the network menu To consult information about the outlet water temperature of the evaporator of circuit 1 and 2 only for EWWD360 540 To consult information about the unit status...

Page 13: ...information about the network safety which caused the shutdown To consult information about the dual pump wich caused the shutdown To check the time and control mode at the moment of the unit shutdown...

Page 14: ...evaporator and or condenser entering water temperature to control the capacity of the unit outlet control mode uses the evaporator leaving water temperature to control the capacity of the unit To chec...

Page 15: ...their setting needs to be reset to See User settings menu on page 11 The screen of the user settings menu allows the user to define the schedule timer settings Each day of the week can be appointed to...

Page 16: ...rd each time he wants to change the setpoint Defining BMS control allows the user to control the unit from a supervisory system The screen and screen of the service menu have to be used to set BMS par...

Page 17: ...the latest shutdown To check the safety info and the unit status proceed as follows 1 Enter the Refer to the chapter How to enter a menu on page 8 The controller enters the last screen which contains...

Page 18: ...e g and h keys 6 Press q to confirm the new password When the new password has been confirmed the controller will ask to enter the new password a second time for safety reasons The cursor is positione...

Page 19: ...panel or measure the supply voltage Voltage too low Measure the supply voltage Overload of motor Reset If the failure persists call your local dealer RESET Push the blue button on the over current rel...

Page 20: ...apacity of the unit is too low Call your local dealer Water flow is too high Recalculate the water flow The circuit is limited Check the enable disable capacity limitation remote contact POSSIBLE CAUS...

Page 21: ...perly and that the earth terminals are tightened Refrigerant circuit Check for leaks inside the unit In case a leak is detected call your local dealer Check the working pressure of the unit Refer to p...

Page 22: ...to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings in the holiday group All group settings of gro...

Page 23: ...1 1 q h q q g h h h g h g h g h g h h g h g 2 0 1 1 1 1 g g h g g h g h g h g h g h g h g g h g h g h g h h g g 1 f 3 3 1 4 3 3 1 3 3 3 3 3 3 3 3 3 2 3 3 3 3 g h g h g h q h h g q h g h g h g h g h g...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22685 1...

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