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Operation manual

19

EWLD120~540MBYNN

Condenserless water-cooled water chillers

4PW22687-1

Symptom 10: The

   

message shows

  

%

10

Symptom 11: The alarm message shows

 %

11

Symptom 12: The alarm message shows 

%

12

Symptom 13: Sensor or transmitter error 

13

Symptom 14: The alarm message shows

 +  333

14

Symptom 15: The alarm message shows 

 1 %

15

M

AINTENANCE

In order to ensure optimal availability of the unit, a number of checks
and inspections on the unit and the field wiring have to be carried out
at regular intervals.

If the unit is used for air conditioning application, the described
checks must be executed at least once a year. In case the unit is
used for other applications, the checks must be executed every
4 months.

Maintenance activities

Air heat exchanger
Remove dust and any other contaminant from the coil fins using
a brush and a blower. Blow from the inside of the unit. Take care
not to bend or damage the fins.

Field wiring and power supply

Check the power supply voltage on the local supply panel.
The voltage must correspond to the voltage marked on the
identification label of the unit.

Check the connections and make sure they are properly
fixed.

Check the proper operation of the circuit breaker and the
earth leak detector provided on the local supply panel.

Internal wiring of the unit
Visually check the switch boxes on loose connections (terminals
and components). Make sure that the electrical components are
not damaged or loose.

Earth connection
Make sure that the earth wires are still connected properly and
that the earth terminals are tightened.

Refrigerant circuit

Check for leaks inside the unit. In case a leak is detected, call
your local dealer.

Check the working pressure of the unit. Refer to paragraph
"Switching the unit on" (2).

Compressor

Check on oil leaks. If there is an oil leak, call your local dealer.

Check for abnormal noises and vibrations. If the compressor
is damaged, call your local dealer.

Water supply

Check if the water connection is still well fixed.

Check the water quality (refer to the installation manual of the
unit for specifications of the water quality).

Water filters

Make sure to clean the waterfilter in front of the evaporator water
inlet once every 4 months.

Check the filter for any possible damage and make sure that the
hole diameter size all over the filter surface is still 1.0 mm
maximum.

Water sensors
Check that all the water sensors are correctly fixed into the pipes
in front of the heat exchanger (see also the sticker attached to
the heat exchanger).

Disposal requirements

Dismantling of the unit, treatment of the refrigerant, of oil and of other
parts must be done in accordance with relevant local and national
legislation.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

A unit can not be found by the DICN 
system.

Make sure all units in the DICN 
system are powered or make sure 
the correct number of slaves is 
defined in the master unit.

The EEV driver can not be found by 
the unit system.

Check the wiring. Call your local 
dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is not reacting due 
to bad wiring to the motor or the 
motor is damaged.

Check if the wiring to the control 
motor is correct and not damaged or 
loose.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The control motor is operating in 
reverse due to wrong wiring.

Check if the wiring is according to 
the wiring diagram.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The wiring is wrong.

Check if the wiring is according to 
the wiring diagram. Call your local 
dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The alarmmessage indicates a 

 error code.

The suction temperature sensor is 
not well mounted in the suction pipe.

Check the suction temperature 
sensor and make sure that it is 
properly mounted in its holder on the 
suction pipe. Call your local dealer.

The alarm message indicates a 

 or 

%

 errorcode.

Call your local dealer.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The expansion board controller 
(A11P) can not be found.

Check if the wiring to the expansion 
board controller (A11P) is according 
to the wiring diagram. Call your local 
dealer.

Before carrying out any maintenance or repair activity,
always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the unit. 

Do never clean the unit with water under pressure.

The wiring and power supply must be checked by a
licensed electrician.

Summary of Contents for EWLD120MBYNN

Page 1: ...OPERATION MANUAL EWLD120MBYNN EWLD170MBYNN EWLD240MBYNN EWLD260MBYNN EWLD340MBYNN EWLD400MBYNN EWLD480MBYNN EWLD500MBYNN EWLD540MBYNN Condenserless water cooled water chillers...

Page 2: ...d water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first tim...

Page 3: ...0 Condensor refer to engeneering specifications as published by the supplier of your remote condenser Evaporator Type brased plate heatexchanger Qty x model 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250...

Page 4: ...sor 14 Digital display controller 2 Evaporator 15 Emergency stop 3 Switchbox 16 Power supply intake 4 Compressor switchbox 17 Field wiring intake 5 Charge valve 18 Holes for lifting 6 Safety valve 19...

Page 5: ...orator The main function of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water...

Page 6: ...omes too high If this occurs shut down the unit and contact your local dealer High pressure switch Each circuit is protected by two high pressure switches S PH which measure the condenser pressure pre...

Page 7: ...circuit 2 BEFORE OPERATION Checks before initial start up After the installation of the unit check the following before switching on the circuit breaker 1 Field wiring Make sure that the field wiring...

Page 8: ...he switch boxes may only be opened by a licensed electrician for maintenance purposes 3 To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital controller never...

Page 9: ...an initialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller do...

Page 10: ...available if voltage and current transmitters are installed This readout menu provides information concerning the voltage and the compressor current 7 Press the h key to enter the next screen of the...

Page 11: ...s provided by the different menus In the following chapter you will find how you can set up and configure the unit using the various menu functions All menus are directly accessible using the correspo...

Page 12: ...ot a password is needed to enter the setpoints menu To enter the service menu only a qualified installer is allowed to access this menu 2 5 4 4 2 2 1 2 2 To check the actual value of the general softw...

Page 13: ...ther or not the discharge thermal protector or the compressor thermal protector are activated for circuit 1 To check the status of the high pressure switch the reverse phase protector and the overcurr...

Page 14: ...to a failure circuit 1 will start up instead In the automatic mode the number of hours indicated on the display is the maximum difference between the running hours of both circuits This value is impor...

Page 15: ...en Defining free cooling The screen of the usersettings menu allows the user to control a 3 way water valve when the unit is in free cooling state To make this possible a changeable digital output has...

Page 16: ...the water flow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump contr...

Page 17: ...which contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the...

Page 18: ...en a safety device was activated stop the unit and find out why the safety device was activated before resetting it Under no circum stances safety devices may be bridged or changed to a value other th...

Page 19: ...t the inlet of the condenser may not exceed 43 C RESET After finding the cause push the button on the high pressure switch housing and reset the controller Symptom 5 4 Reverse phase protector is activ...

Page 20: ...pecifications of the water quality Water filters Make sure to clean the waterfilter in front of the evaporator water inlet once every 4 months Check the filter for any possible damage and make sure th...

Page 21: ...t working The diagram and table below show the default value and the upper and lower limits of the floating setpoint parameters on the evaporator INLET CONTROL Default value Lower limit Upper limit St...

Page 22: ...ttings of groups and work similar as following example settings for group 1 ANNEX IV Free cooling working Free cooling on ambient temperature Free cooling on difference between inlet water evaporator...

Page 23: ...2 2 q h q q g h h h g h g h g h g h g h g h g g h g h g h g h g h g h g h g h g h g h g h g h h g g g 2 f 4 4 2 5 4 4 2 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 g h g h g h q h p 2 6 g h g h 0 7 g h 3 3 2 2 2 1...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22687 1...

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