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EWLD120~540MBYNN

Condenserless water-cooled water chillers

4PW22687-1

Operation manual

10

5

To adjust other setpoints, repeat from instruction 2 onwards.

Resetting the unit

The units are equipped with three kinds of safety devices: unit
safeties, circuit safeties and network safeties.

When a unit safety occurs, all compressors are shut down. The
safeties menu will indicate which safety is activated. The 

  screen of the readout menu will indicate 

 &

 for all circuits. The red LED inside the 

p

 key lights up and

the buzzer inside the controller is activated.

When a circuit safety occurs, the compressor of the corresponding
circuit is shut down. The 

 

 screen of the readout menu

will indicate 

 &  

 for the circuit concerned. The

red LED inside the 

p

  key  lights up and the buzzer inside the

controller is activated.

When a network safety occurs in a DICN configuration, the slaves not
detected by the network will function as stand alone units.

If a slave unit can not be found by the network, the red light
inside the 

p

 key of the master lights up and the buzzer inside

the control is activated.

If the master can not be found by the network, the red light
inside the 

p

 key of all the slaves light up and the buzzer inside

their controls are activated.

If the unit has been shut down due to a power failure, it will carry out
an autoreset and restart automatically when the electrical power is
restored.

To reset the unit, proceed as follows:

1

Press the 

p

 key to acknowledge the alarm.

The buzzer is de-activated.
The controller automatically switches to the corresponding
screen of the safeties menu: unit safety or circuit safety

2

Find the cause of shutdown and correct.

Refer to "Listing activated safeties and checking the unit status"
and the chapter 

"Troubleshooting" on page 17

.

When a safety can be reset, the LED under the 

p

  key  starts

blinking.

3

Press the 

p

 key to reset the safeties that are no longer active.

If required, enter the 

 

  or the 

.  (Refer to the installation manual “Setting the

password for safety reset”.)
Once all safety devices are disactivated and reset, the LED
under the 

p

 key goes out. If one of the safeties is still active, the

LED under the 

p

  key  goes on again. In this case, return to

instruction 2.

4

It will only be necessary to switch the 

o

 key on again if a unit

safety occurs.

Advanced features of the digital controller

This chapter gives an overview and a brief functional description of
the screens provided by the different menus. In the following chapter,
you will find how you can set up and configure the unit using the
various menu functions.

All menus are directly accessible using the corresponding key on the
digital controller. The down arrow 

X

 on the display indicates that you

can go to the next screen of the current menu using the 

h

 key. The

up arrow 

W

 on the display indicates that you can go to the previous

screen of the current menu using the 

g

  key. If 

C

  is displayed, this

indicates that you can either return to the previous screen or can go
to the next screen.

Readout menu

The controller automatically enters the "readout menu" after startup.

Setpoints menu

Depending upon the settings in the user settings menu and on the
selected cooling/heating operation mode, the "setpoints" menu can
either be entered directly or by means of the user password.

User settings menu

The "user settings" menu, protected by the user password, allows a
full customization of the units.

NOTE

When a setpoint on a unit in a DICN system is set, this
setpoint will be transferred to all other units.

NOTE

Also consult 

"Defining the schedule timer" on page 13

and 

"Defining the floating setpoint settings" on

page 14

.

NOTE

To be able to reset the 

   

 circuit error

serveral precautions have to be taken. Refer to
“Resetting the 

   

  alarm” in the

installation manual.

If the user shuts down the power supply in order to repair a
safety, the safety will automatically be reset after power-up.

NOTE

The history information, i.e. the number of times a unit
safety or a circuit safety occurred and the unit status at
the moment of shutdown, can be checked by means of
the history menu.

To  consult actual operational informa-
tion about the control mode, the inlet
and outlet water temperature of the
evaporator.
Note that for a DICN system, the 

 

 

and 

 

  values

are the values of the individual units,
not of the system. Temperatures of the
system can be consulted in the first
screen of the network menu.

To  consult information about the outlet
water temperature of the evaporator of
circuit 1 and 2 (only for EWLD340~540)

To  consult information about the unit
status and the thermostat step.

To  consult information about the
pressures of circuit 1.

To  consult information about the
pressures of circuit 2 (only for
EWLD340~540).

To  consult actual operational informa-
tion about the ambient temperature, the
total running hours of the compressors
and the number of compressor starts.

To define the temperature setpoints.

To  define the manual settings and to
activate or de-activate manual control
mode.

To define the thermostat settings.

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Summary of Contents for EWLD120MBYNN

Page 1: ...OPERATION MANUAL EWLD120MBYNN EWLD170MBYNN EWLD240MBYNN EWLD260MBYNN EWLD340MBYNN EWLD400MBYNN EWLD480MBYNN EWLD500MBYNN EWLD540MBYNN Condenserless water cooled water chillers...

Page 2: ...d water chillers Operation manual READ THIS MANUAL ATTENTIVELY BEFORE STARTING UP THE UNIT DO NOT THROW IT AWAY KEEP IT IN YOUR FILES FOR FUTURE REFERENCE Before starting up the unit for the first tim...

Page 3: ...0 Condensor refer to engeneering specifications as published by the supplier of your remote condenser Evaporator Type brased plate heatexchanger Qty x model 2x AC250EQ NP128 1x AC250EQ NP128 1x AC250...

Page 4: ...sor 14 Digital display controller 2 Evaporator 15 Emergency stop 3 Switchbox 16 Power supply intake 4 Compressor switchbox 17 Field wiring intake 5 Charge valve 18 Holes for lifting 6 Safety valve 19...

Page 5: ...orator The main function of the evaporator is to take heat from the water that flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water...

Page 6: ...omes too high If this occurs shut down the unit and contact your local dealer High pressure switch Each circuit is protected by two high pressure switches S PH which measure the condenser pressure pre...

Page 7: ...circuit 2 BEFORE OPERATION Checks before initial start up After the installation of the unit check the following before switching on the circuit breaker 1 Field wiring Make sure that the field wiring...

Page 8: ...he switch boxes may only be opened by a licensed electrician for maintenance purposes 3 To prevent the evaporator from freezing and to avoid damage to the LCD displays of the digital controller never...

Page 9: ...an initialization cycle is started Once all the timers have reached zero the unit starts up When the remote ON OFF control parameter is set to YES the following table applies 2 If the water chiller do...

Page 10: ...available if voltage and current transmitters are installed This readout menu provides information concerning the voltage and the compressor current 7 Press the h key to enter the next screen of the...

Page 11: ...s provided by the different menus In the following chapter you will find how you can set up and configure the unit using the various menu functions All menus are directly accessible using the correspo...

Page 12: ...ot a password is needed to enter the setpoints menu To enter the service menu only a qualified installer is allowed to access this menu 2 5 4 4 2 2 1 2 2 To check the actual value of the general softw...

Page 13: ...ther or not the discharge thermal protector or the compressor thermal protector are activated for circuit 1 To check the status of the high pressure switch the reverse phase protector and the overcurr...

Page 14: ...to a failure circuit 1 will start up instead In the automatic mode the number of hours indicated on the display is the maximum difference between the running hours of both circuits This value is impor...

Page 15: ...en Defining free cooling The screen of the usersettings menu allows the user to control a 3 way water valve when the unit is in free cooling state To make this possible a changeable digital output has...

Page 16: ...the water flow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump contr...

Page 17: ...which contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the...

Page 18: ...en a safety device was activated stop the unit and find out why the safety device was activated before resetting it Under no circum stances safety devices may be bridged or changed to a value other th...

Page 19: ...t the inlet of the condenser may not exceed 43 C RESET After finding the cause push the button on the high pressure switch housing and reset the controller Symptom 5 4 Reverse phase protector is activ...

Page 20: ...pecifications of the water quality Water filters Make sure to clean the waterfilter in front of the evaporator water inlet once every 4 months Check the filter for any possible damage and make sure th...

Page 21: ...t working The diagram and table below show the default value and the upper and lower limits of the floating setpoint parameters on the evaporator INLET CONTROL Default value Lower limit Upper limit St...

Page 22: ...ttings of groups and work similar as following example settings for group 1 ANNEX IV Free cooling working Free cooling on ambient temperature Free cooling on difference between inlet water evaporator...

Page 23: ...2 2 q h q q g h h h g h g h g h g h g h g h g g h g h g h g h g h g h g h g h g h g h g h g h h g g g 2 f 4 4 2 5 4 4 2 4 4 4 4 4 4 4 4 4 4 0 4 4 4 4 g h g h g h q h p 2 6 g h g h 0 7 g h 3 3 2 2 2 1...

Page 24: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22687 1...

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