Daewoo DDAE6000XE, User Manual

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3-1.2 Air filter maintenance schedule
l. Clean air-filter every 6 months or 500 hours of operation.
2. lf necessary, exchange it.
3. Do not use detergent to clean air filter element.
NOTE:
Never start the engine without t he air filter. This can cause erious damage to the engine if
foreign objects enter the intake system. Always change the air filter on time.
3-1.3 Fuel filter maintenance
l .The fuel filter should be cleaned often to keep the engine running at maximum performance.
2.The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation.
a. To do this, first drain the fule from the fuel tank.
b. Loosen the small screws on the fuel switch and remove the fuel filter form the port. Use diesel
fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The
recommended time period for this is 3 months or 100 hours.
3-1.4 Cylinder head bolt tensions
The cylinder head bolts should be tightened to specifications please refer to the diesel engine
manual for specifications and the special tools reuired to do this.
3-1.5 Battery check
Make sure the battery acid is full. The engine uses a 12V battery. Due to numerous starting cycles,
the battery acid may be used up. Also, before filling, verify that the battery is not damaged in any
way. Add distilled water to the battery when filling. Perform checks on the battery once a month.
3-2 Storing for long periods of time
If your generator needs to be stored for long periods of time, the following preparations should be
made.
l. Start the diese} engine for 3 minutes then stop it.
2. When the engine is still hot, change the engine oil with new engine oil of the proper grade.
3. Pull the rubber plug out of the cylinder head cover and put 2CC of lubricating oil in
it, then cover the plughole up again.
4. For manual starting generator welders, press the decompression handle down and pull the recoil
handle 2 or 3 times. This pushes the intake out. (Do not start the engine).
5. For electric started generator, press the decompression handle down and crank the engine for
2-3 seconds. To do this, put the starter switch in the "Start" position. (Do not start the diesel engine)
6.Finally, pull the recoil starter until you feel resistance; this is when the piston is on the compres-
sion stroke where the intake and exhaust valves are closed. Having the intake and exhaust valves
closed will prevent rust, as moisture cannot get inside the combustion chamber.
7. Clean the engine and store it in a dry place.
4. TROUBLESHOOTING
4-1 Troubleshooting procedures
lf you are still having trouble, please contact with your nearest dealer or with our company directly
if necessary.
4-2 Questions and doubts
If you do not understand anything or have any questions, please feel free to contact your local
dealer or with our company directly. Below is a list of sorne information you should have ready
before contacting your local dealer or us.
1. Model of diesel engine generator and engine model number.
2. State of residency
3. Number of hours of operating equipment along with the problem that occurred.
4. A detailed condition and time when the problem occurred, in other words, climate and atmosphe-
re.
5. PART LISTINGS
Overall view of engine generator assembly
Number Part Description Quantity
1 Series diesl engine 1
2 Starter Motor 1
3 Flywheel generator 1
4 Bolt 2
5 Voltage Regulator 1
6 Battery Cable(red,black) 2
7 Battery 1
8 Oíl
level sensor 1
9 Generator 1
10 Output panel assembly 1
11 Throttle cable 8
12 Spring washer 10 2
13 Capacitor 1
14 Bolt 2
15 Voltage Regulator Bracket 1
16 Bolt 2
Exploded view of frame assembly
Number Part Description Quantity
1 Left frame 1
2 Right frame 1
3 Board connected 4
4 Output panel bracket 1
5 Back board 1
6 Battery tray 1
7 Axle 2
8 Handrail 1
9 Carrier frame 1
10 Rubber mount 4
11 Washer 10 8
12 Spring washer 10 8
13 Nut M10 8
14 Nut M6 8
15 Spring washer 6 8
16 Washer 6 8
17 U bolt 4
18 Nylon nut M8 8
19 Nylon washer 8 9
20 Hexagon socket head cap screw 8
21 Hexagon socket head cap screw 1
22 Nylon washer 6 1
23 Nylon nnut M6 1
24 Nylon nnut M6 1
25 Nylon washer 6 1
26 Hexagon socket head cap screw 1
27 Bolt 1
28 Washer 10 1
29 Spring washer 10 1
30 Nut M10 1
31 Hexagon socket head cap screw 1
32 Spring washer 6 1
33 Steel tube 1
34 Nylon nut 6 1
35 Bolt 4
37 Flat washer M6 4
37 Shock absorber 4
38 Washer 6 4
39 Nut M6 4
40 Rubber cover 1
41 Decorative cover 1
42 Rubber absorber 1
43 Plate connecting engine and frame 1
44 Flat washer 4
45 Split pin 4
46 Wheel 4
47 Bolt 1
48 Magnet bracket 1
49 Magnet 1
50 Magnet cable bolts 1
51 Throttle cable 2
52 Bolt 2
Electric panel parts drawing
Number Part Description Quantity
1 Positive DC port 1
2 Negative DC port 1
3 Grounded bolt 1
4 Bolt 2
5 Large nut 1
6 Bolt 2
7 Bolt 2
8 3 Prong socket 1
9 Current adjusting switch 1
10 Bolt 6
11 Electric panel bolt 6
12 Electric panel 1
13 Starter switch 1
14 Large nut 6
15 Oil alert lamp 1
16 Hour meter 1
17 Hour meter bolts 2
18 DC fuse 1
19 Voltmeter 1
20 Nut 2
21 4 prong socket 1
22 Breaker bracket 1
23 Nut 2
24 Breaker 1
25 Wiring harness 1
26 Electrical box 1
Generator head assembly
Electric panel parts drawing
Number Part Description Quantity
1 Front end cover 1
2 Diode 2
3 M4 x 8 Bolt 2
4 Fan Blade 1
5 Bearing 1
6 Rotor Unit 1
7 Center bolt 1
8 Motor cover 1
9 Stator 1
10 Long bolt 4
11 Capacitar 1
12 Wiring Seat 1
13 M 5 x 15 Bolt 6
14 Stator Unit 1
15 Dust Cover 1
Fue/ system components
Number Part Description Quantity
1 Fuel Cap 1
2 Seal 1
3 Filtering cup 1
4 M5 x 10 screw 2
5 Fuel lever indicator 1
6 M6 x 25 Bolt 4
7 Large flat washer 6 4
8 Fuel tank lining 4
9 Shock absorbing gasket 4
10 Fuel tank 1
11 M6 Nut 4
12 O ring seal 1
13 Fuel tank filter 1
14 O ring gasket 1
15 Fuel fil ter cover 1
16 Cover 1
17 Wing nut 1
18 Fuel line 2
19 Fuel inlet pipe 1
20 High pressure fuel pump 1
21 High pressure fuel pipe 1
22 Fuel injector 1
23 Overfill tube 2
24 Fuel overfill pipe 1
6. REMOTE CONTROL INSTRUCTIONS
l. Basics
1 ). Be careful with the remote control and do not drop it as the remote control is a
precision-fabricated device.
2). If you decide to use the remote control for starting, you cannot use the start switch on
the generator, or else you may blow the fuse out.
3). lf the distance for the remote control reduces and or if the light is dark, you should replace the
battery in the remote control (23A, 12V).
2. Operation procedures
1). Remote control starting(DO NOT USE THE STARTING SWITCH). The generator will automatically
start when you press the "l" key twice. lf starting in cold weather, please repeat this procedure
several times. NOTE: lf the battery power is low, the remote control feature will not work properly.
2). lf the remote control was chosen to start the generator, the remote control should be
chosen to stop the unit. To stop the unit, press the number "4" key and the generator will automati-
cally stop.
3). To protect your generator against theft, press the "1" key, after the speaker will ring twice notif-
ying you the alarm system will be set. After 3 minutes, the alarm theft system will automatically arm
itself.
4). To disable the alarm theft system, press the "4" key, the speaker will ring twice. After, the alarm
theft system will automatically disable itself.
3. Description of keys
1). Alarm system(sound & light). 2). Alarm system (Silent).
3). Remote control start.
4). Remote control stop.