DAELIM S4 four Owner'S Manual Download Page 34 | Manualshive

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The following is an explanation of correct
inspection methods, cleaning and parts
replacing. Please always refer to this
section when wanting to inspect or repair
your vehicle.

Adjust the free play with the adjuster on
the brake qrm.
By turning the adjuster in order to adjust.
After adjustment, grip the brake lever, and
pull untill you feel the lesistance, and
check to see if the free play of lever ends
is with in the limit range of regulation.

THEBRAKELEVERFREEPLAY : 10~20mm

After adjustment of free play, check the
wear condition of brake shoe grip the
brake strongly, if the indicator of brake
arm and the wear limit range of brake
panel are accord, see your authorized
Daelim dealer for this service.

MAINTENANCE PRECAUTIONS

CHECKING THE REAR BRAKE SHOE

THE ADJUSTMENT OF FREE PLAY
OF REAR BRAKE LEVER

CAUTION

●

Always observe safety rules when
performing maintenance on the
vehicle.

●

Choose a flat surface and make sure
the main stand is in a secure down
position.

●

Use correct tools.

●

Conduct engine maintenance with the
engine key out of the ignition.

●

Be careful around the engine and
muffler when performing mainte-
nance as these areas can become
extremely hot.

●

After self maintenance, the waste
material must be packed in the
specified container and entrusted
disposal to the authorized disposal
company.

CAUTION

●

If the vehicle is aging cause by using for
a long time, the replacement time may
be change according to wear condition
of drum of limb.

BRAKE ARM

ADJUSTER

PIN

ADJUSTER

INCREASE THE

FREE PLAY

REDUCE THE

FREE PLAY

WEAR LIMIT RANGE

BRAKE ARM INDICATOR

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Summary of Contents for S4 four

Page 1: ...OWNER S MANUAL ...

Page 2: ......

Page 3: ...SAGE STEERING STEM LOCK SEAT LOCK TRUNK STORAGE AREA BAG HOLDER OPERATION CORRECT DRIVING OPERATION STARTING THE ENGINE AFTER STARTING ENGINE PROPER DRIVING METHODS BRAKING SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCERNED AREA REAR VIEW MIRROR FUEL LEAK INSPECTION BRAKE INSPECTION FUEL CHECK TIRE INSPECTION ENGINE OIL LEVEL CHECK LIGHTS AND WINKER INSPECTION BULB REPLACEMENT METHOD 1 CONT...

Page 4: ...LE RUBBER PART LEANING TORAGE SAFE DRIVING DRIVING METHOD DRIVING POSITION TAKING POSE OF FELLOW PASSENGER PRECAUTION WHEN DRIVING STARTING TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PRECAUTION WHEN TURNING BRAKING METHOD BASIC PRINCIPLE OF BRAKE FRICTION FORCE RESTRAINT OF BRAKING EFFECT INERTIA BRAKING METHOD COMPARISION OF BRAKING DISTANCE IMPACT WHEN...

Page 5: ... 110 1 265 766 88 2 AIR COOLED 4 STROKE 2VALVE 49 6 39 41 5 START MOTOR KICK IGNITION SYSTEM BATTERY CAPACITY C D I 12V6AH MF TYPE 110 70 12 47J 120 70 12 56J TELESCOPIC UNIT SWING OIL DAMPER DISK BRAKE DRUM BRAKE CR6HSA 10 ITEM DATA ITEM DATA FR RR FR RR FR RR SPARK PLUG FUSE A TIRE SIZE SUSPENSION BRAKE FUEL CAPACITY ℓ RESERVE FUEL CAPACITY ℓ 5 0 1 5 TRANSMISSION TYPE CVT ...

Page 6: ...rating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label attached to the vehicle PERATION INSTRUCTION SAFETY PRECAUTIONS CAUTION Do not use polluted gasoline Using polluted gasoline will cause rust inside the fuel tank and will close the supply of fuel to the carburetor leading to an improper engine starting or may cause serious damage to an en...

Page 7: ...ly do not sit at the rear seat because it may lessen the weight of front wheel and cause trembling steering wheel A passenger should hold on to the vehicle or the operator with both hands and keep both feet on the pillion step bar When wanting to turn slightly lean to body toward the direction of the turn It is unsafe if the body is not moved in union with the vehicle Curvy roads and poor unpaved ...

Page 8: ...that sn t your fault Wear bright or reflective clothing Don t ride in another motorist s blind spot RRECT ATTIRE A helmet should always be worn and the helmet chin strap should be securely fastened Always put on gloves Correct shirts or jackets with tight fitting sleeves should be worn Shoes should fit properly and shoes having little or no heel should be worn WARNING Be sure you and your passenge...

Page 9: ...ng the vehicle life These modifications are not only prohibited by law but also are the acts harmful to other people Modifications are not covered by warranty Pay particular attention to fellow passenger so that he she can prevent getting burnt by the hot muffler during travel 7 RGO TRUNK MAXIMUM LOAD 10kg TACHMENT MUFFLER MODIFICATION WARNING Overloading or improper loading can cause a crash and ...

Page 10: ...FR BRAKE DISK TS LOCATION MAIN STAND BATTERY COVER BRAKE CALIPER MUFFLER SEAT EAR CARRIER SPEEDOMETER FR BRAKE LEVER FR TIRE RR TIRE FR WINKER TURN SIGNAL SIDE REFLECTOR R WINKER RN SIGNAL ...

Page 11: ...9 TS LOCATION HEADLIGHT FR FENDER R CUSHION RR CUSHION SIDE STAND KICK START FR TIRE RR BRAKE LEVER SEAT BAG HOLDER REAR COMBI LIGHT RR WINKER AIR CLEANER ...

Page 12: ... the needle is resting in d area TANK MAXIMUM CAPACITY 5 0ℓ ℓ ERVIOR CAPACITY 1 5ℓ ℓ NKERINDICATOR n the winker switch is operated inker indicator flashes in union the flashing of the turn signals ER READING AND USAGE TER WARNING o avoid running out of fuel it might ause severe injury due to engine bruptly stop Mph 10 20 30 40 50 70 80 60 0 0 10 20 30 40 50 SPEEDOMETER ODOMETER FUEL METER HEADLIGH...

Page 13: ...ng replacement parts cord the numbers along with the hicle license plate number and keep m separately from the vehicle AME NUMBER rame number is stamped on the front al part of the frame ENGINE NUMBER The engine number is stamped on the lower part of the left crankcase VIN plate is located on the left engine hanger plate KMYSEAB4S DAELIM MOTOR CO LTD e9 2002 24 0367 78 db A 3 625 min ENGINE NUMBER...

Page 14: ...ey is placed to an ON position and the brake lever is pulled CAUTION The engine will not start if the brake lever is not pulled Do not hold the brake lever and the throttle grip when the engine was started It may damage the engine START BUTTON START BUTTON TCH OPERATION CAUTION When you park the vehicle and leave it please lock handle bars and take out the key Rotate key smoothly without pressing ...

Page 15: ...t turn L used when making a left turn 13 ADLIGHT CAUTION Use the high beam only in the suburban road or when the usage of the high beam not hinder the safe driving of the car ahead CAUTION The winker switch does not auto matically turn back to its original position after completing the turn Please set the switch back to its center position after turning TCH POSITION FUNCTION Headlight taillight po...

Page 16: ...s been properly locked UNLOCKING Turn the main switch key from OFF to OPEN to open the seat STEERING STEM LOCK SEAT LOCK EQUIPMENT USAGE STEERING STEM LOCK KEY WARNING Do not turn the key to LOCK while riding the vehicle loss of vehicle control will result CAUTION As the seat automatically locks take special care not to accidently leave the key in the trunk Make sure that the seat is securely lock...

Page 17: ...position when not in use UNK STORAGE AREA BAG HOLDER CAUTION As water can enter the trunk when washing make sure to remove articles that can be damaged by water CAUTION Do not attempt to carry very heavy or bulky loads since this would affect the stability and steering characteristics of the scooter CAUTION he temperature inside the trunk ses due to heat from the engine Do ot place foodstuffs and ...

Page 18: ...heel Turn the main switch to an ON position Press the starter button without rotating the starter grip opening the throttle RATION STARTING THE ENGINE RRECT DRIVING OPERATION CAUTION Make sure that the rear wheel is cked when starting the engine to event an unexpected quick start of e vehicle ocking is not possible if the rear heel brake is not adjusted correctly WARNING Never run the engine in an...

Page 19: ...low the engine to warm up IFENGINECANNOTBESTARTED If engine cannot be started or vehicle does not move check the followings Is there fuel in fuel tank Are you operating in accordance with the instructions given in owner s manual Is fuse not cut Is starter motor running If starter motor is not running due to battery consumption try starting motor by using kick start technique CAUTION mmediately rel...

Page 20: ...the rear brake lever and slowly begin to rotate the throttle grip to allow for a slow and easy start TER STARTING ENGINE CAUTION o not excessively open the throttle ntil you actually start the driving peration of the vehicle CAUTION Keep holding rear brake lever before starting CAUTION A quick rotating of the throttle grip will cause the vehicle to move suddenly forward If the engine RPM isn t dec...

Page 21: ...If the throttle grip is allowed to rotate back Speed decreases This can be done slowly or quickly depending on how quickly you need to decelerate Work the front and rear brakes together Allow the throttle grip to rotate back to its beginning position and then squeeze the brake levers If is best to operate the brakes by first lightly squeezing the brake levers and then changing to a more firm squee...

Page 22: ...s possible for the brakes to temporarily lose operative ability after driving through a puddle or when driving in the rain To ensure that the brakes are operating properly slow down after checking for other vehicles and while driving slowly lightly apply the brakes to rid the brakes of any excess water and to dry them Be extremely careful when driving in the snow or on icy roads When driving in th...

Page 23: ...will secure the main stand To prevent theft be sure to lock the steering when parking CAUTION o not rotate the main switch key hile driving If the main switch is rned to an OFF or LOCK position e electrical system will not operate perating the main switch key while iving can be very hazardous Only rn the main switch key to OFF or OCK position after completing opping the vehicle CAUTION Park in a s...

Page 24: ...and also mirror for damage or contamination Check there is no gasoline leakage from fuel tank hoses carburetor etc CAUTION Observe safety rules when conducting inspections Exhaust gas contains harmful substance such as carbon mono xide Do not carry out inspections on vehicle in closed places or in poorly ventilated places with engine running Conduct inspections on flat solid ground with the stand ...

Page 25: ...here is a sufficient amount of gasoline to reach your destination Place the main switch to ON position If the fuel meter needle indicates E mark red portion fill fuel tank with gasoline as soon as possible Reserve fuel capacity 1 5ℓ AKE INSPECTION CAUTION pecified brake lever free play must e maintained Excessive free play ay cause long stopping distance rake operational fault and slow eacting tim...

Page 26: ...Maximum Capacity 5 0ℓ Gasoline is extremely flammable and it is explosive under certain conditions Make sure to stop engine and stay away from fire when refueling Do not smoke or allow flames or sparks in the area where gasoline is stored or where the fule tank is refueled Don t fill low grade gasoline Using it can cause damage bending getting worn etc to combustion chamber and parts of fuel Do no...

Page 27: ...MARKING CAUTION If air pressure is inadequate or if there are cracks damage or abnormal wear on tires it may cause severe injury due to trembling steering wheel and flat tire Insufficient air pressure may cause the heavy steering wheel making handling difficult fuel over consumption and the excessive wear of tire outer area and excessive air pressure may cause easier wheel handling and lower fuel ...

Page 28: ...oil pressure may cause serious engine damage GINE OIL LEVEL CHECK OIL LEVEL GAUGE LIGHTS AND WINKER INSPECTION CAUTION The lighting head light emits very hot heat If you touch with naked hand it may be burned When replacing head light lamp stop lame and winker lamp use only a bulb of rated capacity Using a lamp exceeding the rated capacity can cause over discharge of battery and wire burning It ca...

Page 29: ...roper operation HEADLIGHTLAMP 1 Loosen 4 washer screws and remove the headlight 2 Press the socket spring turn counter clockwise 3 Remove the headlight bulb 4 Replace the bulb with new one install in the reverse order of removal HEADLIGHT BULB 12V 35 35W BULB REPLACEMENT METHOD CAUTION Care is to be taken to avoid leaving fingerprints on a headlight bulb Failing to observe this may cause early dam...

Page 30: ... order of disassembly for assembly FRONT WINKER BULB 12V 10W Rear Winker Bulb 1 Loosen two tapping screws to disassemble a tail light lens and a winker lens 2 Press a bulb with a light force and rotate it to counterclockwise to disassemble it 3 Replace it with new bulb Apply reverse order of disassembly for assembly REAR WINKER BULB 12V 10W CAUTION When disassembling care is to be taken or ensurin...

Page 31: ...pendability and emission control formance ese instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high ed operation or operation in unusually wet or dusty conditions will require more frequent service than specified in the AINTENANCE SCHEDULE nsult your authorized Daelim dealer for recommendations applicable to your individual ne...

Page 32: ... C C C I I I I I I I I I I R R R R R C C C C C I I R I I I I I I I I I I FUEL LINE FUEL FILTER THROTTLE GRIP OPERATION AIR CLEANER ELEMENT SPARK PLUG CARBURETOR IDLE ENGINE OIL OIL FILTER SCREEN TRANSMISSION OIL BRAKE FLUID VALVE CLEARANCE TEM FREQUENCY ODOMETER READING NOTE1 REMARK 1 000Km 1 4 8 12 16 MONTH 1 6 12 18 24 Check frequently if there is moistureordust Ifnecessary replaceit If depends ...

Page 33: ...ou feel you are not capable to perform maintenance on this vehicle contact authorized dealers or repair shops for maintenance and repairs To ensure safety inspections and maintenance of these parts must be carried out by dealers or repair centers 1 000Km 1 4 8 12 16 MONTH 1 6 12 18 24 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I L L L L BRAK...

Page 34: ...ealer for this service INTENANCE PRECAUTIONS CHECKINGTHEREARBRAKESHOE THE ADJUSTMENT OF FREE PLAY OF REAR BRAKE LEVER CAUTION lways observe safety rules when erforming maintenance on the ehicle hoose a flat surface and make sure e main stand is in a secure down osition se correct tools onduct engine maintenance with the ngine key out of the ignition e careful around the engine and uffler when perf...

Page 35: ...he screws securely tall the wind screen CAUTION When adding brake fluid be very careful not to allow foreign materials to enter the reserve tank Foreign materials can clog the system causing a reduction or complete loss of braking ability Do not fill past upper level This can cause brake fluid to leak out of the reserve tank Do not let brake fluid contact vehicle parts as this damages painted area...

Page 36: ...ervice FRONTBRAKE When the engine oil is contaminated the life of engine will be remarkably shortened Keep the proper oil level kind and replacing period Place the vehicle on a flat surface and idle warm up the engine 2 3 minutes Stop the engine separate the oil level gauge place a vessel under the engine and remove the oil drain bolt to drain the oil Remove the adjusting hole cap and clean the oi...

Page 37: ...rt If the oil overflows wipe it clearly Do not fill the oil past the level plate It can cause damage to engine Don t fill the low grade oil Using it can cause damage to engine and parts If the engine is stuck while traveling due to this it may lead death or serious injury Use only the genuine oil Do not pour the 2 cycle engine oil Using it can cause serious damage to engine If the engine is stuck ...

Page 38: ...SIONOILCAPACITY 0 12ℓ SPECIFIED GENUINE OIL Check to see if transmission oil leaks out of the transmission case ANSMISSION OIL INSPECTION CAUTION Pay special attention not to leak out When draining the oil make sure that all of the oil is removed The engine can be harmed if there is too much or not enough oil Do not use low quality oil These oils can change quality overtime and can cause damage OI...

Page 39: ... is reused turn 1 3 1 4 and tighten HANDLING FOR POOR STARTING During cold season or when frequent short distance traveling the starting may be poor and even the engine will be OFF This may be prevented by use of spark plug The spark plug of this vehicle is equipped as standard when delivery However the starting will be poor if the vehicle is continuously driven under low speed ARK PLUG GAP CHECK ...

Page 40: ...terials If the electrolyte contact with terminal it will becorrodedearlier The battery is shield type so do not disassemblethepouringplug When not using vehicle during a long time take off the battery from the vehicle to keep from self discharge and electric discharge Put the battery in a well ventilated place after charging fully In case it isn t available to take battery off from the vehicle dis...

Page 41: ...tact to Daelim service center SE REPLACEMENT CAUTION Do not use screw driver or other metal parts to remove the fuse as short circuit can be occurred to cause damage to electric system Do not use a fuse having a larger voltage as the wire can become overheated and damaged When replacing any of the electrical parts lights and gauges be sure to replace them with the recommended parts Using different...

Page 42: ... wear and reduced power and reduced durability of the engine When washing the vehicle be careful not to allow water to get into the air cleaner Difficulties in starting the engine may result if this happens If the engine start is failed during rain or after driving across water pool check to see if the water is infiltrated in the air cleaner and clean it Do not drive in the flooded area If the wat...

Page 43: ... When washing the vehicle do not directly spray water on to the rubber boots or scrub it with brush Use a dry cloth to clean this area Check the installing condition of rubber boots daily After adjusting the free play of throttle grip never forget to place the rubber boots to the original position CABLE RUBBER PART INSPECTION PART INSPECTION PART RUBBER E STAND INSPECTION WARNING Infiltration of t...

Page 44: ...es that you take certain steps to reduce the effects of deterioration from non use of the motorcycle In addition necessary repairs should be made BEFORE string the motorcycle otherwise theses repairs may be forgotten by the time the motorcycle is removed from storage Empty the fuel tank into an approved gasoline container using a commercially available hand siphon or an equivalent method If storag...

Page 45: ...ttingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination PARATION BEFORE DRIVING SAFE DRIVING DRIVER S LICENCE PERFORMING DAILY INSPECTION FUEL PROTECTIVE GEARS ...

Page 46: ...ring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely without applying excessive force to the shoulder and arms Knees Press the fuel tank slightly Feet Place the feet to face the front parallel and make the step bar be placed in the center of feet VING METHOD ...

Page 47: ...low passenger doesn t hold the rear grip or put the step on the pillion step it may lead death or serious injury due to falling from the vehicle as sudden start stop or turning Do not operate the throttle while setting the main stand If the fellow passenger sit on and the rear wheel touch the ground it may lead death or serious injury due to sudden start ...

Page 48: ...Make sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving and contact service center to inspect the vehicle Restart the vehicle after 2 3 min when it is turned over Always turn on the headlight at night ECAUTION WHEN DRIVING ...

Page 49: ...ing directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturned resulting in injury of the driver due to the driving unstability Do not drive in the gravel road If any gravel enters the wheel or engine case the vehicle can be overturned resulting in injury of the ...

Page 50: ...the gravity which es vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way to reduce the centrifugal force INCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY RNING METHOD ...

Page 51: ...cycle and driver in a line position is the most natural and exact so driver must learn oroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This position is adequate to drive on the rained or slippy road because it has best road holding However special attention is required because front visual field is poor when driver leans inside more than motorcycle OSITIO...

Page 52: ...visual field adequate to drive on the rained or py road because it has best road holding However special ntion is required because there is danger of slipping on the holding road Turn the throttle grip to its original position and decelerate using both front and rear brakes Lean the vehicle toward inside of turn circle while driving slowly at constant speed Accelerate gradually TURNING METHOD ...

Page 53: ... the sight range which cannot be identified by er and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle ECAUTION WHEN TURNING ...

Page 54: ... increases 1 5 times on wet road and 3 imes on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake SICPRINCIPLEOFBRAKE FRICTIONFORCE RESTRAINT OF BRAKE EFFECT INERTIA AKING METHOD IN A Y NG A Y ...

Page 55: ...m h Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the height of 10m AKING METHOD IMPACT WHEN COLLISION MPARISION OF BRAKING DISTANCE When using both front and rear brakes When using only front brake When using only rear brake ...

Page 56: ...WIRING DIAGRAM 12V 10W B R LH RR WINKER C D I UNIT G L COMB S W M G Y ...

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Page 67: ...2009 11 PRINTED 2009 11 PUBLICATION NO COPY OWNER S MANUAL ...

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