D-Box Milano Self-Installation Manual Download Page 1

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192-914-0010-EN6 – November 2020

Technical Support: 1-888-442-3269 ext. 251

Fax: 450-442-3230

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INORCA

INTEGRATED RECLINERS

Models Milano, Lucca, Malibu and Euphoria

– Welded Triangle Base - 2 Front Axes

120V

– 230V Versions

MOTION KIT and RECLINER INSTALLATION

GUIDE

Summary of Contents for Milano

Page 1: ...8 442 3269 ext 251 Fax 450 442 3230 E mail supportmfx d box com Visit us at www d box com INORCA INTEGRATED RECLINERS Models Milano Lucca Malibu and Euphoria Welded Triangle Base 2 Front Axes 120V 230...

Page 2: ...ND WHICH WOULD RESULT FROM AN IMPROPER INSTALLATION OR MISUSE OF THE PRODUCT MISUSE AND IMPROPER INSTALLATION MEAN WITHOUT LIMITATION INSTALLATION AND USE NOT CORRESPONDING TO THE INSTRUCTIONS IN THIS...

Page 3: ...LLING THE ACM 12 CONNECTING THE ACTUATOR CABLE TO THE ACM 12 INSTALLING THE POWER CABLE 14 INSTALLING THE MOTION INTENSITY CONTROLLER 14 CABLE ROUTING 15 MOTION SYSTEM THEATRE INSTALLATION PROCEDURE 1...

Page 4: ...CHAINING THE RECLINERS 29 TESTING THE DAISYCHAINED RECLINERS 30 MAKING THE FINAL CONNECTIONS 31 FUNCTIONNAL TESTING 31 CONNECTIONS DIAGRAM 32 TESTING CONTINUITY 32 COMPLETING THE INSTALLATION 33 CLEA...

Page 5: ...liner Inorca Milano Lucca and Euphoria in a movie auditorium Concerning recliner orientation left and right are viewed from a seated position The following sign indicates an installation tip Read this...

Page 6: ...tion which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practi...

Page 7: ...cified make sure system power is OFF all breakers OFF before working with the equipment Always unplug this furnishing from the electrical outlet before cleaning or servicing Comply with the local buil...

Page 8: ...4 TOOLS LIST Refer to the D BOX Installation Tools List document number 000 975 000X EN1 CONSUMABLES LIST NAME PART NUMBER MANUFACTURER WHERE USED Concrete anchors 1 4 Tapcon Welded triangle Base anc...

Page 9: ...piece of cardboard on the floor to protect the recliner finish Before you proceed with the installation familiarize yourself with the parts and read the installation instructions Remove the recliner...

Page 10: ...Inorca Milano 6 Motion System Schematic both versions Optimal distance between actuators...

Page 11: ...Inorca Milano 7 TERMINATING THE ACM When a seat is at the end of a row the ACM must be terminated...

Page 12: ...Inorca Milano 8 INSTALLING THE POWER CABLE 120 Volts 230 Volts Hardwired INSTALLING THE LEFT AND RIGHT ACTUATORS Note when installing the support brackets on the actuator Use the middle holes...

Page 13: ...Inorca Milano 9 Figure 1 Actuator support bracket 1 Feed the actuator from the inside through the opening on the recliner lower frame...

Page 14: ...ng the brackets with bolt 5 and star washer 10 INSTALLING THE ACTUATOR PROTECTOR 1 Use the notches to insert the protector plate under the bracket as shown then turn the plate 90 degrees to align hole...

Page 15: ...e tie wraps 11 clamps 3 and screws 7 to secure cables per the following photos Make sure there are no loose cables and interference INSTALLING THE REAR PIVOT Install the pivot assembly at the bottom b...

Page 16: ...Inorca Milano 12 INSTALLING THE ACM Install the ACM on the underframe with 4 bolts CONNECTING THE ACTUATOR CABLE TO THE ACM Take good note of the A and B positions...

Page 17: ...Inorca Milano 13 Plug the motor and encoder cables NOTE DO NOT REVERSE POSITIONS Install the cable plates and access door...

Page 18: ...INTENSITY CONTROLLER 1 Install the controller housing with 2 screws in the opening on top of the right armrest Note do not overtorque the screws Note Install the screws at the right angle and make su...

Page 19: ...re 2 Motion Intensity Controller Operation CABLE ROUTING Route the CAT 5e and power cables from the back of the ACM ensuring they do not interfere with the recliner movement and actuator operation Rou...

Page 20: ...es preventing delays when comes the time to test the system The recliner is heavy It takes at least 2 persons to handle the recliner EQUIPMENT DESCRIPTION The equipment consists of a reclining recline...

Page 21: ...om the rear wall of the riser mark on the floor the distance from the wall to the Floor Reference Lines 2 Chalk line the Floor Reference Lines to those distances Spot check to make sure the distance t...

Page 22: ...a white Sharpie Paint pen to draw the marks on the floor This ensures keeping the position accurate in case the welded triangle plate comes out of position It also prevents erasure of the marks in cas...

Page 23: ...k to avoid respiratory discomfort if working indoors or in a confined area or if sensitive to adhesive odors Wash hands or other affected body parts with soap and water if skin contact occurs Flush ey...

Page 24: ...d The Shielded CAT 5E cables 24AWG one set of 2 wires per recliner row between the Projection Room and the Auditorium have been laid The stud anchors have been installed LAYING THE RECLINER TO RECLINE...

Page 25: ...TO AUDITORIUM DATA CABLES The Shielded CAT 5E data cable arrives in the Auditorium at the first base of the row through a conduit Two cables per row one that connects the motion system to the MFX Tra...

Page 26: ...ll the way to the end of the connector underneath the gold crimping connectors Look at the end of the connector to make sure the wires sit properly If not the crimp may not make contact 7 Press firmly...

Page 27: ...Room connect the row s 2 cables to the Test Box Proceed with the cable test by pressing each button on the Test Box Figure 3 Test Box a Press buttons 1 to 8 to test each pin of the connector b Press t...

Page 28: ...lation is done and operational PROCEDURE Note Position the plates per the applicable auditorium recliner recliners floor layout Figure 4 Welded triangle base Anchoring holes Typical 1 Align the plates...

Page 29: ...sure you identify the ACM Final connections are made later see MAKING THE FINAL CONNECTIONS page 31 Place a piece of cardboard on the floor to protect the recliner against scratches Figure 6 Equipment...

Page 30: ...power pack 3 Secure all the cables with tie wraps Make sure cables cannot get pinched 4 Plug the power cord directly in the outlet CONNECTING THE MOTION INTENSITY CONTROLLER 1 Connect the motion inte...

Page 31: ...omponents to make sure you have all of them and they are in working order Procedure The recliner is heavy It takes 2 persons to handle the recliner 1 Place the spherical cups at their location on the...

Page 32: ...t mounting screw loose before positioning the recliner on the mounting plate makes for an easier installation procedure 1 Place the recliner on the welded triangle base Make sure the actuators and piv...

Page 33: ...in mind that The motion data is brought from the Projection Room MFX Transmitter to the KINECHAIN IN input of the first recliner of the row and The motion data is then carried out from the KINECHAIN...

Page 34: ...lano 30 TESTING THE DAISYCHAINED RECLINERS Test the daisychained cables per the following figure Identify the KINECHAIN IN cable end for each recliner Use a piece of electrical tape to identify the pr...

Page 35: ...its initialisation cycle FUNCTIONNAL TESTING 1 Restore power to recliner and ACM The recliner should initialize 2 Sit in the recliner and push on the up and down arrows on the controller observe that...

Page 36: ...test make sure all connections are secured Along each row between 2 recliners apply one probe of the multimeter on an ACM and the other probe on next recliner ACM Recliner continuity is critical to s...

Page 37: ...COMPLETING THE INSTALLATION Once the recliner installation is done use the System Configuration Guide to complete the system installation CLEANING UP Dispose of all packaging material Make sure the re...

Page 38: ...ACM REPLACEMENT Remove the recliner from the plate by removing the screws securing the locking bracket to the plate then turn the recliner on its side Unplug the KINECHAIN IN KINECHAIN OUT and KINEREM...

Page 39: ...ove the screws holding the cables access door and plates to the ACM Unplug the motor and encoder cables Take good note of the A and B positions Place the replacement ACM at its location then secure th...

Page 40: ...Inorca Milano 36 Plug the motor and encoder cables NOTE DO NOT REVERSE POSITIONS Install the cable plates and access door...

Page 41: ...HAIN OUT and KINEREMOTE RJ45 cables Note The last ACM in a row is terminated Place the recliner on the plate and secure with holding brackets and screws ACTUATOR REPLACEMENT Remove the screws holding...

Page 42: ...bottom plate and remove the screws holding the brackets to the actuator Note keep the actuator protector for installation with the new actuator Secure the brackets on the actuator and feed the power c...

Page 43: ...Inorca Milano 39 Plug the power cable in the ACM and install the plates and access door and then secure the power cable with tie raps...

Page 44: ...MENT Remove the screw holding the controller to its housing and unplug the RJ45 Plug the RJ45 cable in the controller and place the controller in the housing and then secure the controller with the sc...

Page 45: ...screws in opening on top of right armrest Note Make sure the screws are tight but avoid overtorquing Note Install the screws at the right angle and make sure the housing is fully seated on its wooden...

Page 46: ...procedure to secure the housing on the armrest Drill holes 5 32 drill bit at locations shown Use only position TBD Note select hole positions based on wood surfaces available underneath the housing U...

Page 47: ...ETY CLEARANCE RECOMMENDATIONS Make sure the recliner row footprint complies with local building code articles about emergency rules for example clearance between recliners for emergency evacuation of...

Page 48: ...Annex A 44 LUCCA...

Page 49: ...Annex A 45 EUPHORIA...

Page 50: ...Annex B 46 ANNEX B CONNECTIONS...

Page 51: ...de the recliner on the mounting plate with the cups Secure the recliner with the brackets and plug the reclining motor Note do not plug the ACM Fully recline the recliner Fully extend the actuators by...

Page 52: ...recliner to get a clearance of 2 5 inches between the stairs or wall and the closest recliner armrest Validate the distance between the recliner footrest and the closest static object in front Note a...

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