Arc Trainer
®
Main Frame Assembly
Kit No. 610AK019-4
Kit No. 630AK019-4
Installation Instructions
NOTE:
This instruction sheet describes how to replace
the main frame assembly in the Arc Trainer 610A.
Tools Required
• 3/16” Allen wrench
• Rubber mallet
• 7/32” Allen wrench (2)
• Side cutter
• 9/16” Socket
• Punch
• 9/16” Open end wrench
• Torque wrench
• 6” Phillips screwdriver
NOTE:
Two people is recommended for this procedure.
1. Read and understand all instructions thoroughly
before installing this kit.
2. Verify kit contents.
A.
Main Frame Assembly (1)
B.
Foot Pad (2), 11090-405
C.
CE Decal (1), CM000242
D.
Loctite 242 (2), YA000201
3. Elevate the unit and disconnect the power
source.
A.
Elevate the unit to a minimum of level 7 incline.
B.
While the unit is elevated, turn the main power
switch to the off (0) position and unplug the
power cord from the power outlet.
4. Remove console
A.
Using a 7/32” Allen wrench, remove the four
.375-16 x 1.50 BHCS (Button Head Cap Screw)
and four washers. See Figure 1.
B.
Unplug upper display cable from lower display
cable.
C.
Set console aside.
NOTE:
Console will be
attached to the new frame later.
5. Remove lower left linkage rod.
A.
Using a 3/16” Allen wrench, remove each SHCS
(Socket Head Cap Screw), spacer, cap and
washer securing both ends of the lower linkage
rod. See Figure 2
B.
Remove lower linkage rod and set aside along
with hardware removed in step 5A.
NOTE:
These
will be attached to the new frame later.
C
. Repeat steps 5A and 5B to remove other linkage
rod.
6. Remove handle linkage rod and arm handle.
A.
Using a 3/16” Allen wrench, remove each SHCS,
spacer, cap and washer securing both ends
of the linkage rod. See Figure 2.
Figure 1
Figure 2
Lower Linkage Rod
Handle Linkage Rod
Upper
Display
Cable
Lower
Display
Cable
Console
Washer
BHSCS
