CYBEX 8800 Owner'S And Service Manual Download

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Product Number 8800/8810

Owner’s and Service Manual

Strength Systems

Part Number 8800-999-4 E

www.cybexinternational.com

Summary of Contents for 8800

Page 1: ...Product Number 8800 8810 Owner s and Service Manual Strength Systems Part Number 8800 999 4 E www cybexinternational com ...

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Page 3: ...g the contents of this manual We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes Copyright 2010 Cybex International Inc All rights reserved Printed in the United States of America 10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternati...

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Page 5: ... Exercises Intended Use 2 1 Instructions 2 2 3 Customer Service Contacting Service 3 1 Ordering parts 3 1 Return Material Authorization RMA 3 2 Damaged Parts 3 2 4 Assembly 4 1 5 Maintenance Daily Procedures 5 1 Weekly Procedures 5 4 Yearly Procedures 5 5 Cable Adjustment 5 6 Environment 5 7 Storage 5 7 6 Service 6 1 Table of Contents Page i ...

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Page 7: ...ance Never pin the weights in an elevated position DO NOT use the machine if found in this condition See assistance from floor staff Children must not be allowed near these machines Teenagers must be supervised DO NOT use if guards are missing or damaged DO NOT lls or other incremental weights except those provided by the manufacturer Inspect all cables and belts and connections prior to use DO NO...

Page 8: ...lled area Control is the responsibility of the owner The extent of control is at the discretion of the owner It is the responsibility of the purchaser user of Cybex products to read and understand the owner s manual and warning labels as well as instruct all individuals whether end users or supervising personnel on proper usage of the equipment PROPER USAGE Use machine only as described in the man...

Page 9: ...ine until it is properly anchored MAINTENANCE Preventative maintenance allows proper equipment operation and reduces the risk of injury Perform the maintenance requirements as specified in the manual STANDARD COMPLIANCE Cybex products meet or exceed applicable ASTM and EN Standards Warning Caution Decals Warning decals indicate a potentially hazardous situation which if not avoided could result in...

Page 10: ...381 4 A 8500 025 4 A Failure to correctly adjust could result in personal injury Always fully engage the detent pin before use to avoid injury CAUTION 8800 442 4 A Do not rest body weight on stabilization pad or arm Doing so may result in personal injury CAUTION A B C ...

Page 11: ...bex Product Number 8800 8810 Owner s Manual Safety Page 1 5 A Warning Label 4605 381 4 B Caution Decal 8500 025 4 C Caution Decal 8800 442 4 Description Part No 8800 8810 B A both sides both sides B B B C ...

Page 12: ... required 2 Inspect all cables and belts for damage or wear see Chapter 5 If a cable or belt is worn or damaged immediately discontinue use until cable or belt has been replaced 3 Check for worn handles worn snap links and worn warning labeling Replace all worn parts immediately 4 Inspect for loose or worn grips Replace all loose or worn grips immediately 5 Inspect weight stacks for proper alignme...

Page 13: ...this machine See Chapter 1 Safety in the Owner s Manual or consult with floor staff 2 Exercise Select appropriate resistance Adjust handles for proper pulley height Rotate pulleys to desired angle Adjust stabilization arm to desired angle Adjust stabilization pad to desired position Ensure all adjustment knobs are locked into place NOTE Position stabilization arm and pad all the way in and all the...

Page 14: ...roduct Number 8800 8810 Owner s Manual Exercise Page 2 2 ARM EXTENSION TRUNK ROTATION SQUAT HIP ABDUCTION HIP ADDUCTION HIP FLEXION KNEE EXTENSION HIP EXTENSION KNEE FLEXION TRUNK FLEXION TRUNK EXTENSION ...

Page 15: ...Cybex representatives in serving you Unit Serial Number Product Name The unit serial number and product name can be found on the serial number decal See Chapter 6 for exact loca tion of serial number decal Part Description Part Number Part descriptions and part numbers are located in Chapter 6 of this manual Shipping Address Contact Name In addition to your shipping address and contact name your a...

Page 16: ...RMA number on the outside of the package or shipments sent COD will not be accepted by the Cybex receiving department Materials damaged in shipment should not be returned for credit Shipping damages are the responsibility of the carrier UPS Federal Express trucking companies etc Apparent Damage Upon receipt of your shipment check all items carefully Any damage seen with a visual check must be note...

Page 17: ... manual C Warranty sheet D Verify which machine was received 8800 Chin Up Bar Installed or 8810 With Chin Up Bar E 3 Move to desired location NOTE If machine is an 8800 and does not fit through doorway proceed to step 10 NOTE If machine is an 8810 and does not fit through doorway proceed to step 10J 10P Proceed to step 13 to install Chin Up Bar NOTE If machine is an 8810 install Chin Up Bar Procee...

Page 18: ...ith surface using flat washers 6 Install weight plates Using a 7 32 Allen wrench remove the two Button Head Socket Cap Screws BHSCS A securing the top cap to the frame See Figure 1 Figure 1 BHSCS Top Cap Remove top cap and BHSCS and set aside B Carefully lift shroud up and out of machine C Slide spring loaded guide rod cap down guide rod until cap is clear of frame D NOTE Guide rod cap is spring l...

Page 19: ...plates so wide edges of bushings face upward and narrow edges of bushings face downward See Figures 4a and 4b Cable End Top Weight Connector Roll Pin NARROW bushing edge WRONG WIDE bushing edge faces upward CORRECT NOTE The narrow bushing edge must face downward Figure 4a Figure 4b Repeat step 6L for each weight plate M Carefully slide top weight removed in step 6J over guide rods N 7 Install weig...

Page 20: ... shrouds Carefully place shrouds into position A Secure top cap in place with the two BHSCS removed in step 6A B 10 Separate Frame for 8800 If needed to fit thru doorway Remove shipping pallet refer to step 4 A Locate insert plug See Figure 7 B 180 81 0 144 0 135 0 126 0 117 0 108 0 200 99 0 90 0 300 280 260 240 220 320 340 153 0 180 0 360 171 0 162 0 400 380 20 9 0 72 0 63 0 54 0 45 0 36 0 40 18 ...

Page 21: ... pulley See Figure 8 E Using a 7 32 Allen wrench remove two BHSCS securing Chin Up F Bar Using a 7 32 Allen wrench and socket remove two BHSCS secur G ing Chin Up Bar Repeat step 10E and 10F for opposite side H Carefully remove Chin Up Bar and set aside I With an assistant remove 4 of 8 BHSCS securing frame halves J See Figure 9 Move to desired location K Place both halves of frame together and ti...

Page 22: ...or location of plugs With an assistant secure Chin Up Bar in place removed in step 10I N Verify all BHSCS are securely tightened O Insert plugs removed in step 10C for 8800 or from hardware pack for the 8810 P 11 Install weight plates decals cable routing and shroud assembly for 8800 Refer to step 6A 9B for weight plates decals cable routing and shroud assembly A 12 Separate Frame for 8810 If need...

Page 23: ...ns and also in accident reporting recording Cybex phone representatives are available to answer any questions or concerns that you may have NOTE All inspections and repairs must be performed by trained service personnel only Cybex will void warranty if non Cybex replacement parts are used Daily Procedures 1 Upholstery Wipe down all upholstery as per the recommendations listed below for light soili...

Page 24: ...s or cleaners which are intended for industrial applications To clean stained or soiled areas a soft white cloth is recommended Avoid use of paper towels Cleaning products may be harmful irritating to your skin eyes etc Use protective gloves and eye protection Do not inhale or swallow any cleaning product Protect surrounding area clothing from exposure Use in well ventilated area Follow all produc...

Page 25: ... Top Job Joy Palmolive Windex with Ammonia D To Minimize Fine or Hairline Scratches Mild automotive polish applied and removed with a soft clean cloth will help fill scratches Suggested Polishes Johnson Past Wax Mirror Glaze 10 Plastic Polish by Mirror Bright Polish Co Novus Plastics Polish 1 2 By Novus Inc ...

Page 26: ...ers on the cable paying particular attention to bends in cable and attachment points WARNING Replace all worn cables immediately The following conditions may indicate a worn cable A tear or crack in the cable sheath that exposes the cable See Figure 1 Weekly Procedures Figure 1 A kink in the cable See Figure 2 Figure 2 A curled sheath See Figure 3 Figure 3 Necking a stretched cable sheath See Figu...

Page 27: ...dicates wear Replace all worn snap links immediately 5 Inspect for loose or worn grips Replace all loose or worn grips immediately 6 Inspect all labeling for readability This includes instructional placards warning and caution decals Replace all worn labeling immediately 7 Inspect all weight stacks for proper alignment and operation Correct all improper alignment and operation issues immediately 8...

Page 28: ...d Adjustment This type of adjustment contains a socket head cap screw SHCS securing a cable rod end bearing to the machine Primary adjustment is by turning the rod end bearing The other end of the cable usually contains a roll pin cable adjustment See Figures 7 and 8 3 Roll Pin Adjustment This type of adjustment utilizes a roll pin and series of holes in the weight stack top weight connector See F...

Page 29: ...such as in the vicinity of a steam room sauna indoor pool or outdoors Exposure to extensive water vapor chlorine and or bromine could adversely affect parts of the machine Temperature The unit is designed to function normally in an environment with an ambient temperature range of 50 o F 10 o C to 104 o F 40 o C degrees Storage Humidity The unit can be shipped and stored in an environment with a re...

Page 30: ...Product Number 8800 8810 Owner s Manual Maintenance Page 5 8 This page intentionally left blank ...

Page 31: ...ase refer to the next several pages for parts lists exploded view diagrams and cable routing diagrams 6 Service NOTE All inspections and repairs must be performed by trained service personnel only Cybex will void warranty if non Cybex replacement parts are used ...

Page 32: ...Service Page 6 2 Product Number 8800 8810 Owner s Manual This page intentionally left blank ...

Page 33: ...800 700 DESCRIPTION PART NO Functional Trainer PRODUCT NO 8800 8810 NOTE See exploded view diagram for location of F cable Left Side G cable Right Side and K serial number decal K Serial Number Decal L Rope Handle 8800 433 M Snap Link GQ000206 N Handle Assembly 8800 007 O Handle Assembly 8800 008 P Straight Handle Assembly 02203 Q Lat Bar Assembly 8800 009 R Grip 4605 514 S Grip 4605 522 T Wear Co...

Page 34: ...ING FLANGE 1 000 ID x 1 25 OD x 1 00 LG 64 2 FB130212 BUSHING FLANGE 75 ID x 875 OD x 75 LG 65 4 FC030010 TOLERANCE RING 1 457 ID 66 2 GQ000206 SNAP LINK 67 4 HC620431 BHSCS 250 20 X 2 00 68 20 HC700417 BHSCS 375 16 X 1 00 69 4 HF700000 PANEL FASTNER 375 16 U TYPE 70 N A HM580410 BHSCS 190 10 32 X 375 REMOVED 3 19 2010 71 6 HN625200 LOCKNUT 250 20 NYLON 72 4 HN704000 HEX NUT 375 16 73 6 HN704400 N...

Page 35: ...STING HANDLE ASSY RIGHT SIDE DETAIL 9 60 49 9 60 49 18 43 74 78 94 36 55 57 79 14 56 57 79 14 75 22 56 92 10 92 10 68 69 68 69 51 68 87 18 74 71 71 93 74 87 48 80 47 48 50 80 46 16 86 87 87 19 87 18 87 74 19 18 19 17 80 34 68 99 100 Qty 10 31 103 101 102 11 12 8 120 RIGHT FRAME ASSEMBLY DETAIL ...

Page 36: ...7 79 14 56 75 22 56 92 10 92 10 68 87 74 18 37 93 67 74 90 90 74 93 67 17 87 18 19 74 18 19 87 68 19 87 69 68 86 51 68 87 9 60 49 46 48 47 48 80 80 80 16 50 71 SEE ADJUSTING HANDLE ASSY LEFT SIDE DETAIL 71 40 104 31 100 Qty 10 105 106 11 13 8 LEFT FRAME ASSEMBLY DETAIL Serial Number Detail ...

Page 37: ...4 19 87 74 18 87 74 19 87 74 96 96 19 87 74 18 87 74 18 87 74 18 87 74 19 87 74 19 87 74 19 86 40 UPPER PULLEY ASSY LEFT SIDE DETAIL 21 18 82 81 87 63 5 4 59 74 63 15 35 23 59 74 58 62 65 62 65 87 87 18 41 5 ADJUSTING HANDLE ASSY LEFT SIDE DETAIL 18 95 87 74 42 37 ADJUSTING HANDLE ASSY RIGHT SIDE DETAIL UPPER PULLEY ASSY RIGHT SIDE DETAIL 96 96 119 118 HANDLE AND PULLEY ASSEMBLY DETAIL ...

Page 38: ...wner s Manual Service Page 6 8 CABLE ROUTING RIGHT SIDE SHOWN NOTE LEFT SIDE CABLES WILL ROUTE THE SAME WAY AND SECURE TO 8800 205 27 73 47 72 73 33 19 19 19 95 18 18 18 36 18 18 73 72 33 18 18 19 18 18 26 CABLE ASSEMBLY DETAIL ...

Page 39: ... 9 1 1 44 76 76 76 3 1 76 84 84 84 84 84 84 28 74 40 34 2 74 68 71 77 68 71 59 77 52 39 59 74 68 20 61 68 85 74 38 86 89 89 86 5 4 6 5 85 85 64 64 7 32 83 83 83 83 53 74 74 86 86 74 74 86 52 32 74 85 74 96 96 97 98 88 113 STABILIZATION ARM ASSEMBLY DETAIL ...

Page 40: ...IL Torque to 1075 1125 in lbs 109 112 8810 CHIN UP BAR DETAIL CHIN UP BAR ASSEMBLED IS PART NUMBER 8810 101 108 68 74 90 37 40 34 68 74 90 45 68 68 68 68 74 90 37 45 90 74 68 34 40 68 68 68 107 109 110 111 110 108 109 114 115 115 116 117 117 117 CROSS TUBE AND CHIN UP BAR DETAIL ...

Page 41: ... 21 8 77 25 2 27 25 67 25 1 42 25 6 38 18 43 PANEL C L 16 CENTER ON PANEL CENTER ON PANEL FRONT PANEL LEFT SIDE DETAIL 9 21 88 25 18 43 17 CENTER ON PANEL PANEL C L BACK PANEL LEFT SIDE DETAIL 32 50 1 50 50 63 32 PATENT PENDING DECAL DETAIL 2 75 25 6 50 25 22 75 25 39 CENTER ON TUBE ARM DECAL DETAIL 3 00 1 00 58 62 34 CENTER ON TUBE SERIAL DECAL DETAIL 50 3 00 41 ADJUSTING HANDLE DECAL DETAIL 3 00...

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Page 44: ...10 Trotter Drive Medway MA 02053 508 533 4300 FAX 508 533 5183 www cybexinternational com techhelp cybexintl com ...

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