CVS VacuStar CW900 Mounting Instructions Download Page 1

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Contents

Mounting instructions

VacuStar W900 / W1300 / W1600

Doc-ID: 5004 / MA / EN

Release: Rev. 06 / 31.01.2018

Prior to installing the VacuStar W and putting it into operation you must have read and understood
these instructions. These instructions are only valid together with the operating instructions, they do
not replace them!

Summary of Contents for VacuStar CW900

Page 1: ...c ID 5004 MA EN Release Rev 06 31 01 2018 Prior to installing the VacuStar W and putting it into operation you must have read and understood these instructions These instructions are only valid togeth...

Page 2: ...on of the Original Assembly Instructions CVS engineering GmbH Gro mattstra e 14 79618 Rheinfelden Germany Phone 49 0 7623 71741 0 Customer service 49 0 7623 71741 0 E Mail info cvs eng de Internet www...

Page 3: ...gn 14 4 1 Design 14 4 2 Function 14 5 Transport and storage 16 5 1 Safety notes for transport 16 5 2 Transport 16 5 3 Storage 17 6 Installation and assembly 18 6 1 Safety 18 6 2 Installation example 1...

Page 4: ...12 1 V belt drive 36 6 12 2 Articulated shaft drive 36 6 12 3 Drive via flexible coupling and hydraulic motor 37 7 Start up 37 7 1 Safety during start up 37 7 2 Start up 38 7 3 Switching off 40 7 4 I...

Page 5: ...ling instructions Furthermore all local accident prevention regulations and general safety regulations valid for the application area of the VacuStar W must be observed You must have read and understo...

Page 6: ...uries if it is not avoided WARNING points to an immediately dangerous situation which can lead to death or serious injuries if it is not avoided CAUTION points to a potentially dangerous situation whi...

Page 7: ...acuStar W900 W1300 W1600 1 6 Warranty conditions The warranty conditions are included in the sales documentation as a separate document 1 7 Customer Service Our customer service can be contacted for a...

Page 8: ...otentially explosive gases and gas mixtures of explosion group IIB temperature class T2 T3 from potentially explosive zone 1 and zone 2 areas No explosive atmosphere is allowed in the area around the...

Page 9: ...ve gases and gas mixtures are conveyed the following guidelines must be observed 2014 34 EC Devices and protection systems for the proper use in explosive environments 99 92 EC Health protection and s...

Page 10: ...ndependently recognize potential hazards Electrical specialists are due to their technical training knowledge and experiences and their knowledge of the relevant standards and regulations able to work...

Page 11: ...hnical data 3 1 Dimensions of the VacuStar W900 W1300 W1600 Fig 1 Dimensions of VacuStar W VacuStar W900 W1300 W1600 a 200 350 500 b 727 877 1027 Suction flange pressure flange connection for tank veh...

Page 12: ...ssure dB A 71 74 75 79 76 82 Moment of inertia kgm 2 0 52 0 73 0 95 Content of oil container l 7 5 7 5 7 5 Lubricating oil consumption l h 0 2 0 3 0 4 Weight without accessories kg 220 279 339 1 Exces...

Page 13: ...ncing container l approximately 2 0 1 Excess pressure 0 bar 2 Vacuum 0 mbar 3 Based on a radiator of a specific cooling capacity Pspec 3 5 kW m C Pspec Pab t water Tair in Aradiator Tab 4 Cooling wate...

Page 14: ...10 Oil filler neck cap 11 Rotation arrow 12 Transport and fixing holes M16 13 Negative pressure connection R 3 8 14 Suction connection flange DIN 28459 125 15 Cooling water outflow R 1 16 Lubricating...

Page 15: ...r cooled The VacuStar W is equipped with a cooling jacket inside the casing An external circulation cooling with an air cooled cooler is necessary for the return of the cooling water See page 32 Drive...

Page 16: ...sition take care to avoid putting stress on individual components Only use the provided attachment points with eye bolts Please also observe the safety notes in the operating instructions VacuStar W90...

Page 17: ...on Avoid mechanical vibrations Storage temperature 10 60 C Relative humidity max 95 non condensing If storage lasts longer than 3 months regularly check the general condition of all parts and of the p...

Page 18: ...case of contact with live components Activated electrically driven components can start to move uncontrolled and cause severest injuries Therefore Switch off the electric power supply before commenci...

Page 19: ...switch 4 Cell ventilation valve 5 Vacuum suction filter 6 Compensator 7 Safety valve 8 Pressure gauge 9 Cell ventilation muffler 10 Cell ventilation filter 11 Sound absorber oil separator 12 Changeove...

Page 20: ...to the cooling water circuit Connecting the drive with VacuStar W Here observe the rotation direction arrow and the speed range 6 4 Sound insulation Measures for sound insulation You can avoid or redu...

Page 21: ...ng requirements protect from dirt falling rocks and spray water offer sufficient space for accidental contact protection offer sufficient space for the connections of the suction and pressure lines en...

Page 22: ...table VacuStar DN suction and pressure line W900 DN 100 W1300 DN 125 W1600 DN 125 Tab 8 Fastening screws Installation Install the lines as follows The connected lines must not have any reaction force...

Page 23: ...ter the VacuStar W at the pressure side This valve must be selected such that it prevents the pressure to exceed the highest permissible operating pressure by more than 10 It must be identified with a...

Page 24: ...the system and as a safety feature in the suction line When the set vacuum is reached the ventilating valve opens and admits atmospheric auxiliary air into the system ATTENTION The safety valve vacuu...

Page 25: ...ches the VacuStar W off when the maximum permissible temperature is reached Assembly 1 Install the temperature sensor in the provided bore at the pressure socket 2 Connect the temperature sensor to th...

Page 26: ...flanges on the pressure stub of the VacuStar W Observe the flow direction Fig 4 Non return valve 6 8 5 Vacuum suction filter A suitable filtering device is required to prevent suctioning in liquids an...

Page 27: ...on with cell ventilation The connection is located above the pressure flange Observe the following points during installation 1 Install cell ventilation valve vertically 2 Install the fresh air lines...

Page 28: ...m not included in scope of delivery 6 Hose stub 7 Cell ventilation valve installed vertically 8 Screw connection connection control line recommended pipe diameter 10 x 1 mm 9 Locknut 10 Adjustment nu...

Page 29: ...ply with the following requirements Incoming air must not contact the liquid directly Sufficiently large settlement room Drain tap at the lowest possible level Assembly Install the safety tank at the...

Page 30: ...tachometer Designation Monitoring parameter Place of installation Measuring range Vacuum meter Operating vacuum intended site VacuStar W at the VacuStar s inlet 0 1000 mbars Pressure gauge Positive wo...

Page 31: ...switch four way tap The oil drain must point straight down Connect the oil separator to a collection container via 2 or 3 oil drains Install 4 mm diameter diaphragms in the oil drains 6 9 2 Collectio...

Page 32: ...s 60 C When dimensioning the components you must take extreme temperatures in the summer and coolant additives into account See 12 Tab 4 Cooling water circuit The following illustration shows a diagra...

Page 33: ...ents Install the cooling water pump at the lowest point Always connect the cooling water output 2 from the cooler at the lowest possible position on the VacuStar W Install the balancing container at t...

Page 34: ...s Ambient temperature above 35 C Continuous operation of the VacuStar W for more than 3 hours with an operating vacuum of 200 mbar or an operating pressure of 2 bar Suctioning or compressing aggressiv...

Page 35: ...n the responsibility of the system builder Do not route axial forces into the VacuStar W shaft when installing drive components Do not tap couplings or other connection components onto the shaft but s...

Page 36: ...llest disc diameter mm 170 200 212 Number of belts 3 4 3 4 4 5 Pressure operation Max performance kW 49 58 47 5 Smallest disc diameter mm 224 250 212 Number of belts 4 5 4 5 4 5 Permissible final over...

Page 37: ...dily injuries or property damage Therefore Have all work during initial operation exclusively performed by the manufacturer s employees or by his authorised representatives or by trained personnel Sta...

Page 38: ...hedule Fill oil reservoir with oil up to max 3 cm below filler neck thread Manually prelubricate the VacuStar W by means of the crank handle refer to lubricating oil inspection Chapter 7 4 Check the s...

Page 39: ...noises and leaks during operation If necessary switch off VacuStar W Drain condensate at the condensate and safety traps Vessel may not be in a state of vacuum when condensate is drained Checking the...

Page 40: ...ar intervals daily for signs of overheating and exceptional deformations If necessary switch off the VacuStar W or do not put it into operation Regularly examine the VacuStar W for leaks such as leaki...

Page 41: ...f llen The oil level may not drop below the bottom mark on the oil inspection glass Procedure to be followed for manual prelubrication Remove the crank handle from the retaining bracket and push it th...

Page 42: ...Mounting instructions VacuStar W900 W1300 W1600 EC Declaration of Incorporation 42 8 EC Declaration of Incorporation...

Page 43: ...Mounting instructions VacuStar W900 W1300 W1600 ATEX Declaration of Conformity 43 9 ATEX Declaration of Conformity...

Page 44: ...g operation 39 Lubricating oil 41 prior to initial start up 38 Installation and assembly 18 Installing VacuStar W 21 Intended use 8 L Liability 7 Lubricating oils 13 M Monitoring equipment 30 Mounting...

Page 45: ...Mounting instructions VacuStar W900 W1300 W1600 Index 45...

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