Cutler-Hammer HV9010AC-2M0B000 User Manual Download

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Summary of Contents for HV9010AC-2M0B000

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Page 2: ...roup 0 73 HVReady application package 75 Options 77 HV9000 HVReady APPLICATION MANUAL A General O 2 B Application selection O 2 C Restoring default values of application parameters O 2 D Language sele...

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Page 4: ...ata of will meet the requirements of chapter both the motor and HV9000 5 2 and table 4 3 l a nominal voltage of the motor 4 Check the size of the motor cable the nominal frequency of the motor utility...

Page 5: ...sting 4 2 Power ratings 31 6 1 5 Cable and motor insulation 8 checks 46 6 2 4 3 Control Specifications connections 46 15 6 2 1 Control cables Installation 46 6 2 2 Galvanic isolation barriers 17 46 6...

Page 6: ...is to be used as noted in the National Electric Code NEC Only spare parts obtained from a Cutler Hammer authorized distributor can be used 1 2 Safety instructions 2 5 6 7 The HV9000 is meant only for...

Page 7: ...arily operate correctly with drives When using this type of device its function should be tested in the actual installation Warning Symbols For your own safety please pay special attention to the inst...

Page 8: ...ns of installation 2 2 2 Technical criteria The design intent was to develop a family of drives which is user friendly and cost effective while fulfilling the customer needs EMC compliance was a major...

Page 9: ...Chassis P Std protected chassis IP20 S Std NEMA 1 J Std NEMA 12 IP54 G Oversized NEMA 1 D Oversized NEMA 12 A 00 80 T Control Communication Options 0 00 No modification 01 5 digital inputs 2 analog in...

Page 10: ...ure 40 C 60X 40 F 14O F relative humidity 95 no condensation allowed 3 3 Warranty This equipment is covered by the Cutler Hammer standard drive warranty policy Cutler Hammer distributors may have a di...

Page 11: ...n from the supply is almost entirely active power The Motor and Application Control block is based on microprocessor software The microprocessor controls the motor according to measured signals parame...

Page 12: ...3l 4 7 x 12 0 x 5 9 Compact NEMA 1 119 4 x 304 8 x 149 9 9 9 HV9FlOAC2MOBOO HV9F20AC2MOBOO HV9F30AG2MOBOO HV9F50AC2MOBOO M4BI 5 3 x 15 4 x 8 1 Compact NEMA 1 134 6 x 391 2 x 205 7 15 4 HV9F75AC2MOBOO...

Page 13: ...A12 6 2 x 20 3 x 9 4 HV9075AJ 2MOA008 208V Protected ChassWChassls Rated HP 8 Output Current Variable Torque UP II m Frame Size Enclosure Size p Si s in Inches and mm Weight Catalog Number in Ibs MWPr...

Page 14: ...100 264 MWNEMA 1 19 5 x 47 6 x 13 9 495 3 x 1209 0 x 353 1 I I 337 HV9lOOAS2MOAOO 23OV lEMA12 Rated HP Output Current Dimensions Variable Torque Frame Size Enclosure Size WxHxD Weight Catalog Number...

Page 15: ...3 x 9 4 157 5 x 515 6 x 236 6 6 7 x 25 6 x 11 4 221 O x 650 2 x 269 6 14 7 x 39 4 x 13 373 4 x 1000 6 x 330 2 19 5 x 47 6 x 13 9 495 3 x 1209 0 x 353 1 L t Catalog Number HV9F75AP 2MOAOO HV9010AP 2MOA...

Page 16: ...HV9F50AJ 5MOAOO MUNEMA 12 4 7 x 15 4 x 6 5 119 4 x 391 2 x 215 9 76 HV9F75AJ 2MOAOO 10 15 HV901 O U PMOAOO 15 21 HV9015AJ 5MOAOO z M5 NEMA 12 6 2 x 20 3 x 9 4 157 5 x 515 6 x 238 8 35 3 HV9020AJ 5MOAO...

Page 17: ...s Standard Page 13 78 2 I221 I Y Y o x 353 1 3og HVYLUUAS 3MUA00 HV9250AS 5MOAOO 15 4 9 x 391 21 574 HV9300AS 5MOAOO HV9400AS5MOAOO 0 Ivt continuous rated input and output current variable torque load...

Page 18: ...Technical data 4 2 Power Ratings Base Drives Standard 575V HEMA l Chassis 6 7 x 24 3 xl 1 4 0 Ivt continuous rated input and output current variable torque load max 40 C ambient 0 Protected enclosure...

Page 19: ...ltitude 3000 m Vibration IEC 721 3 3 Operation max displacement amplitude 3 mm at 2 9 Hz Max acceleration amplitude 0 5 G at 9 200 Hz Shock IEC 68 2 27 Enclosure Operation max 8 G 11 ms Storage and sh...

Page 20: ...witching load x continuous load 8Al24V 0 4A1250VDC 2 kVA 250VAC 2 A rms Utility voltage 230 V Utilityvoltage 480 V Motor underload protection Yes Short circuit protection of Yes 24V and l OV reference...

Page 21: ...high switching frequencies and high ambient temperatures the maximum con tinuous output current has to be derated according to Table 5 2 3 and Figures 5 2 3 a d M9 I Chassis NEMA 12 lo 3 3 12 M9 I NE...

Page 22: ...200 400 HP Figures 5 2 2a c Power dissipation as a function of the switching frequency for 480V Ir variable torque for standard enclosures 4 0 3 _ _ tfgure s il za 2 75HP Figure 5 2 2e 30 100 HP Figu...

Page 23: ...stallation Page 19 78 figure 5 2 2f tw9025 H W30 9c m Figure 5 2 2h Figure 5 2 29 Figures 5 2 2 f h Power dissipation as a function of the switching frequency for 480V IW variable torque Compact Nema...

Page 24: ...or 480 V Iw variable torque Ask the details from the factory 45 40 35 30 25 20 15 10 5 IvT 4 HV9025 iVT 16 kHz HV9010 in 10 ktiz HV9010 I 16 kHz 0 I 0 10 20 30 40 I C 50 Figure 5 2 3 a IVIIA Figure 52...

Page 25: ...n the size of the unit see tables 5 3 l and 5 3 2 and figure 5 3 l for dimensions Units from 25 Hp to 500 Hp have special lifting eyes which must be used see figures 5 3 2 and 5 3 3 The mounting instr...

Page 26: ...Installation Figure 5 3 2 Lifting of 30 150 Hp units WRONG CORRECT 1c NOTE Unit sizes 200 400 Hp do not lift without a rod through the lifting holes in the unit see above Figure 5 3 3 Lifting of 20040...

Page 27: ...6 l 6 3 The following chapters have more frame sizes are provided in a separate manual detailed instructions about wiring and cable If further information is required contact your connections Cutler...

Page 28: ...Page 24 78 Wiring HV9000 Figure 6 2 General wiring diagram open protected chassis frame size z M7and NEMA l 12 units frame size r MB...

Page 29: ...HV9000 Wiring Page 25 78 IOV r i I I y I I I I i _ _ _ _ _ _ i L 9 _ A k63 Figure 6 3 Genera wiring diagram NEMA l 12 units frame sizes M4 to M7and Compact NEMA 1 units...

Page 30: ...n the larger units every cable must have it s own overload protection These instructions cover the case where one motor is connected with one cable to the drive Always pay attention to the local autho...

Page 31: ...endations according to Iw output current 480V range Cu cable 575V HP Ivi Fuse UTILITY 8 MOTOR Ground 3 5 14 15 14 7 5 14 10 15 19 20 12 12 20 23 25 10 10 25 26 35 150 1145 1100 1 00 2 200 1222 1250 1...

Page 32: ...E AWG MCM Main Ground All 230 480 14 14 All 230 460 10 10 All 230 460 6 6 All 230 460 575 15 25 230 25 40 460 20 40 230 2 00 30 40 460 M6 40 60 575 50 75 460 Cu 00 Al 00 75 100 575 50 75 230 M7 100 15...

Page 33: ...a HV9000 open chassis unit is to be installed outside a control cabinet or a separate cubicle a protective 1P20cover should be installed to cover the cable connections see figure 6 1 4 3 The protectiv...

Page 34: ...ng are not trapped between the cover and the body of the unit 5 NOTE The connection of the transformer inside the unit in frame sizes M7 Ml9 has to be changed if other than the default supply voltage...

Page 35: ...rque of the terminals are defined wire temperature rating of at least 60 75 C in the table 6 1 4 1 2 Units are suitable for use on a circuit capable of delivering not more than the fault RMS symmetric...

Page 36: ...re 61 4 1 Stripping motor and utility cables CONTACT FACTORY igths ln Tab e 6 1 4 2 Stripping lengths of the cables in Loosen screws 2 pcs Pull cover bottom outwards 6l Push cover upwards Figure 6 1 4...

Page 37: ...h a tie wrap Utility cable terminals LIT 2 L3j Ground 4 6 terminals PE DC link Brake resistor terminals Motor cable terminals I I III II I I IIII II I I II I II I I II I II I I I I Control cable Motor...

Page 38: ...inal Fix the control cable with a tie wrap resistor terminals Ground terminal Ground terminal Rubber grommets I I Motor cable Brake resistor cable Utility cable Control cable m4lP21 gure 6 1 4 4 Cab e...

Page 39: ...Motor cable Brake resistor cable Control cable Utility cable m5lP21 Utility cable terminals DC link brake resisotr terminals _ Motor cable terminals A Ground terminals Rubber grommets Figure6 1 4 5 Ca...

Page 40: ...d terminal A Internal cooling fan Utility cable 4 terminals DC link brake Y resistor terminals Motor cable terminals Rubber grommets Motor cable Brake resistor cable Control cable Utility cable Figure...

Page 41: ...Page 37 78 Fix the control cable with a tie Brake resistor cable Figure 6 1 4 7 Cab e assembly for open chassis 30 75 Hp voltage code 5 and 20 40 Hp code 2...

Page 42: ...able with a tie wrap Ground terminal _ Motor Cable Control cable Brake resistor cable Utility cable Utility cable terminals DC link Brake resistor terminals Motor cable terminals Ground terminals Rubb...

Page 43: ...e 39 78 Connect the screen to the terminal Fix the control cable with a tie wrap DC link Brake Brake resistor Figure 6 1 4 9 Cab e assembly for open chassis 100 150 Hp voltage code 5 and 50 75 Hp code...

Page 44: ...e conductor twisted of cable shield Utility cable Control F cable ChSKYTKP Figure 6 1 4 10 Cable assembly for open chassis 200 400 Hp voltage code 5 125 400 Hp code 6 and 100 Hp code 2 for NEMA 1200 4...

Page 45: ...ert and fiz three plastic protective covers B C and D over the terminals Securing the terminal isolation plates lnser plate into the slots Bend the plate to fit it into a slot Release to lock it in co...

Page 46: ...ility cable terminals DC link Brake resistor terminals Motor cable terminals Control cable H Utility cable H Ground terminal US Ch5CX6 Y Motor Cable Brake resistor cable igure 6 1 4 12 Cable assembly...

Page 47: ...to the terminal Utility cable terminals DC link Brake resistor terminals Motor cable terminals Ground terminal Ground terminal Ch6CX6 Control cable Utility cable j Figure 6 1 4 13 Cab e assembly for o...

Page 48: ...e Motor cable terminals resistor terminals Li L2 L3 terminals U v W Yellow green protective cable Utility cable Ground terminal Motor cable for the control cable Figure 6 1 4 14 Cab e assembly Compact...

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Page 50: ...e motor connection box Measure insulation resistance of each motor winding The measurement voltage has to be at least equal to the utility voltage but not exceed 1OOOV The insulation resistance must b...

Page 51: ...0184 DIB6 Relay output 1 1 f 1 i Relay output 2 f FIw Figure 6 2 1 Control O terminal signals Specification Burden max 10 mA l Signal range 10 V lO V DC Signal range O 4 20 mA 20 load max 100 mA Rr mi...

Page 52: ...s on how the common input CMA CMB of the input group is connected The connection can be either to 24 V or to ground See figure 6 2 3 l Figure 6 2 3 1 Positive negative logic The 24V or ground for the...

Page 53: ...or the value of the monitored DRIVE Sl RUN rsc STOP READY FAULT Panel Remote 1 Figure 7 1 7 Control panel with LED display ATUS INDICATORS lights when motor is running shows the selected rotation lig...

Page 54: ...parameters and refers to the submenu in question See the reference values and display faults HV9000 User s Manual and the Application Through the menus you can also adjust the Manual for the specific...

Page 55: ...V Calculated motor voltage v7 DC link voltage V Measured DC link voltaae V8 Temperature C Heat sink temperature v9 Operating day counter DD dd Operating days not resettable VlO Operating hours trip c...

Page 56: ...000 Digital input status indication igure 7 3 2 Digital inputs Group A status V16 Dig input B Stat Exampk l p t TUlll d 101 DIB4 14 clmed I I DlBS 15 open re 7 3 3 Digital inputs Group B status Figure...

Page 57: ...firm the change by pushing the Enter button Consequently the blinking stops and the new value is visible in the value field The value will not change unless the Enter button is pushed Several paramete...

Page 58: ...on of the active control source see Chapter 7 6 Programmable push button menu See Figure 7 5 l Move deeper in the menu with the menu button right until the symbol Rl starts to blink Now you are able t...

Page 59: ...fter releasing the Enter button the black square reverts to B The new value stops blinking when the new value e g reverse direction has been received and put into operation See Figure 7 6 l Figure 7 6...

Page 60: ...are sev eral faults at the same time the list of active faults can be browsed with the browser but tons The display can be cleared with the Reset button and the read out will return to the same displa...

Page 61: ...the cabling from iOV reference voltage or option board F21 F22 F23 24V supply 1option board 24V supply shorted on control board or Check the cabling from c24V reference voltage EEPROM checksum fault...

Page 62: ...symbol F will change to 0 the 9 latest faults in the order of appearance The most recent fault has the number 1 the second latest number 2 etc If there are 9 uncleared faults in the Figure 7 8 1 Fault...

Page 63: ...lt History MWh counters or operating day hour counters might have been changed in the previous mains interruption Does not need any actions Take a critical attitude to these values A28 The change of a...

Page 64: ...ith I O control If the Start button is pushed at the same time as the programmable pushbutton B2 the Run state direction of rotation and reference value are copied from the I O terminals to the panel...

Page 65: ...doing any work on the HV9000 drive connections Do not open cover before this time has run out The control I O terminals are isolated from the utility potential but the relay outputs and other I O s i...

Page 66: ...itch to ON position change the frequency reference check from the Monitoring page of the control panel that the output frequency follows the frequency reference turn Start top switch to OFF position C...

Page 67: ...switches connected to the I O terminals are in the OFF state switch the utility power ON repeat test A or B of the test 8 10 Connect the motor to the process if the previous tests were done without t...

Page 68: ...witch Charging switch open when START command active interference fault component failure F9 Undervoltage C bus voltage has gone below 55 of the nomlnal voltage mast common reason IS failure of the ut...

Page 69: ...heck ambient temperature Check that the switching frequency is not too high compared with ambient temperature and motor load Check the motor Decrease motor load Check the temperature model parameters...

Page 70: ...Terminal Signal Description 5 1 l O B Reference output Voltage for a potentiometer etc 2 vi Analog input voltage Frequency reference activated if range 0 l 0 V DC terminals 14 and 15 open and L 3 GND...

Page 71: ...nal 4 I ram reser Iault reset input ixternal fault input control line CHOIZKOO Figure 10 3 1Control signal logic If Start forward and Start reverse are both activated when the utility line is connecte...

Page 72: ...Group 1 I Tab e 10 4 I Group 7basicparameters Note sea 1 Parameter value can be changed only If 1 2 zmotor synchr speed check suitability when the HV9000 is stopped of motor and drive system Default v...

Page 73: ...pond to the time required for the output frequency to accelerate from the set minimum frequency par I I to the set maximum frequency par 1 2 Multi step speed reference 1 Multi step speed reference 2 P...

Page 74: ...e motor type and horsepower Automatic torque boost can be used in applications where starting torque due to starting friction is high e g in conveyors NOTE In high torque low speed applications it is...

Page 75: ...ion can be selected from the table 11 l and it is selected by the value of parameter 0 1 After this the new Application is in use and its parameters will be found in the HVReady Application manual Par...

Page 76: ...cifies the load current above which the motor is overloaded See figure 10 5 1 l If the motor current is above the curve the motor temperature is increasing Figure 10 5 l 1 Motor thermal current I curv...

Page 77: ...ontrol Application 6 Multi purpose Control Application 7 Pump and fan control Application Page 74 0 2 Parameter loading O 5 0 Loading ready Select loading 1 Load default settings 2 Read up parameters...

Page 78: ...ameter value set B The parameter values can later be reloaded as the active set by setting pa rameter 0 2 to 3 and pressing the Enter button See Figure 3 Load down user s set parameters Set the value...

Page 79: ...eferences are required 9 different speeds can be programmed one basic speed 7 multi step speeds and one jogging speed The speed steps are selected with digital signals DIB4 DIB5 and DIB6 If the joggin...

Page 80: ...ne variable speed drive and O 3 auxiliary drives The PI controller of the frequency converter controls the speed of the variable speed drive and gives control signals to Start and Stop auxiliary drive...

Page 81: ...r boards can be installed in the option board position inside the open protected NEMA 1 and NEMA 12 HV9000 models For the Compact NEMA 1 model the board needs to be installed in a separate l O expande...

Page 82: ...Page 78 78 13 8 Protected chassis cable cover for 100 150 HP open panel units This optional cable cover provides a protected chassis capability equivalent to IP20 Notes...

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Page 84: ...selection O 2 Restoring default values of application parameters O 2 Language selection O 2 Standard Control Application l 1 Local Remote Control Application 2 1 Multi step Speed Application 3 1 PI co...

Page 85: ...toring default values of application parameters Besides the parameter group 1 the Default values of the parameters of the applications also have parameter groups 2 applications 1 to 7 can be restored...

Page 86: ...ENTS 1 Standard Application l 1 1 1 General l 2 1 2 Control I O l 2 1 3 Control signal logic l 3 1 4 Parameters Group 1 l 4 1 4 1 Parameter table l 4 1 4 2 Description of Group1 par l 5 1 5 Special pa...

Page 87: ...nd all outputs shown in the figure 1 2 l The control signal are programmable logic is shown in the figure 1 3 i The Standard Application can be selected by Programming of I O terminals is explained in...

Page 88: ...i step spaed sd 2 i i _ ___ i Start forward programmatne Starvstql Q and reverse Start reverse logic Reverse programmaDle reference k Internal start stop Internal reverse k Internal DIA fault reset DI...

Page 89: ...1 basic parameters Note m Parameter value can be changed only If 1 2 motor synchr speed check suitability for motor and drive system when the drive is stopped Selecting 120 Hz 500 Hz range see page l...

Page 90: ...d to the time required for the output frequency to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 Ref Iin f Par 1 6 DIB5 R stop ChWWce 1 5 l B Multi step speed...

Page 91: ..._j WI load is proportional to the square of the speed e g in centrifugal fans and pumps Figure 1 4 2 Linearand squared V Hzcurves Programm The V Hz curve can be programmed with three different points...

Page 92: ...he nominal frequency f from the nameplate of the motor This parameter sets the field weakening point parameter 6 3 to the same value Nominal speed of the motor Find this value n from the nameplate of...

Page 93: ...selection 5 Reverse if par 2 1 3 O 20mA 1 4_20mA Selects the frequency that corresponds to the minimum reference signal Selects the frequency that corresponds to the maximum reference signal 0 Scalin...

Page 94: ...s parameter 3 5 15 ammeter Ggitaloutput function q 1 2 3 elayoutput 1 function s14 O 14 2 1 0 1 Hi 0 0 0 Hz 0 f par 1 2 3 11 l O expander option bow analog output function 7 1 3 3 12 I O expander opbo...

Page 95: ...ntrol parameters 0 Controller is off Note m Parameter value can be changed only when the drive is stopped Group 7 Protections 7 3 Phase supervision of c 2 the motor 7 6 Stall protection 2 Stso 1 Defau...

Page 96: ...rameter Range step Default Custom Description Page 8 1 Automatic restart O 10 1 0 0 no action l 23 number of tries I8 2 IAutomatic restart multi 1 6000s 1s 30s l 23 attempt max trial time 1 1 1 1 I 8...

Page 97: ...ure I 5 1 Start forward Start reverse a The first selected direction has the highest priority 0 When DIAl contact opens the direction of rotation starts to change 0 If Stat l forward DIAl and Star l r...

Page 98: ...ontact is closed 2 External fault opening contact Fault is shown and motor is stopped when the contact is open 3 Run enable contact open Start of the motor disabled contact closed Start of the motor e...

Page 99: ...max ref signal min set freq min ref signal max set freq See figure 1A 6 2 7 Reference filter time Figure 1 5 4 Reference scaling Filters out disturbances from the incoming reference signal A long filt...

Page 100: ...erts analog output signal max output signal minimum set value min output signal maximum set value See figure 1 5 9 3 4 3 5 Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA Se...

Page 101: ...ulti step speed has been selected 11 At speed The output frequency has reached the set reference 12 Motor regulator activated Overvoltage or overcurrent regulator was activated 13 Output frequency sup...

Page 102: ...ond to the time required for the output frequency to change from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 With this parameter it is possibile to set two different acceler...

Page 103: ...braking resistor for faster deceleration DC braking current Defines the current injected into the motor during DC braking DC braking time at stop Determines whether DC braking is ON or OFF It also det...

Page 104: ...tia DC braking starts at 0 5 Hz The braking time is defined by par 4 9 If the load has a high inertia use an external braking resistor for faster deceleration See figure 1 514 5 1 5 2 Prohibit frequen...

Page 105: ...6 5 6 6 6 7 6 6 6 9 When the parameters 1 10 and 1 11 nominal voltage and nominal frequency of the motor are set parameters 6 3 and 6 4 are also set automatically to the same values If you need diffe...

Page 106: ...via relay outputs ROl and R02 Response to external fault 0 No response 1 Warning 2 Fault stop mode after fault detection according to parameter 4 7 3 Fault always coasting stop mode after fault detec...

Page 107: ...The thermal current Ir specifies the load current above which the motor is overloaded See figure Overload area IT I I I I f WI 35Hz UC ia Figure 1 5 17 Motor thermal current IT curve 1 5 17 If the mo...

Page 108: ...ter the following faults overcurrent overvoltage undervoltage over under temperature of the drive reference fault Three faults Figure 1 5 19 Automatic restart Parameter 8 1 determines how many automat...

Page 109: ...Page l 24 Standard Application HV9000 q8 3 Automatic restart start function The parameter defines the start mode 0 Start with ramp 1 Flying start see parameter 4 6 Notes...

Page 110: ...TS 2 Local Remote Control Application 2 1 2 1 2 2 2 3 2 4 2 5 General 2 2 Control I O 2 2 Control signal logic 2 3 Parameters Group 1 2 4 2 4 1 Parameter table 2 4 2 4 2 Description of Group1 par 2 5...

Page 111: ...in the figure 2 3 l Programming of l O terminals is explained in chapter 2 5 activated from the Group 0 by setting the value 2 2 Control l O Local reference potentiometer Terminal r k 9 Signal iOV t...

Page 112: ...lection Internal frequency reference Internal Start Stop internal Internal 4 l _ fault reset 111 Fault reset input programmable 2 cwhdline s allina CHOlx02 Figure 2 3 1 Control signal logic of the Loc...

Page 113: ...1 Only group 1 is visible 1 16 Parameter value lock O l 1 0 Disables parameter changes 2 i 0 Changes enabled 1 Changes disabled Tab e 2 4 I Group 1basic parameters If 1 2 motor synchr speed check suit...

Page 114: ...is the reference set from the Reference Page REF see chapter 7 5 in the User s Manual 3 The reference value is controlled by digital input signals DIA2 and DIA3 switch in DIA2 closed frequency referen...

Page 115: ...where the torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps V u WI Default Nominal Field weakening point Default Nominal frequency of the motor j W...

Page 116: ...the voltage at the field weakening point parameter 6 4 to 100 x Vnmotor Nominal frequency of the motor Find the nominal frequency f from the nameplate of the motor This parameter sets the field weaken...

Page 117: ...tart forward Start reverse 1 Start Stop Reverse 2 start stop Run enable 3 Start pulse Stop pulse 4 Start forward Motorpot UP 7 0 Not used 1 Ext fault closing contact 2 Eaernal fault opening contact 3...

Page 118: ...ed 3 O P current o Z 0 x 1 s 4 Motortorque O 2 x T 5 Motor power o 2 x pnMot 6 Motor voltage O 1 00 x VnMo 7 DC linkvolt 0 1000 V nalog output filter time nalog output inversion I 01 s 1 100s 0 0 100...

Page 119: ...I 2 25 I 3 16 1 ExternalbrakeONdelay I O rlOO Os I 0 1 s I 1 5s I 1 2 25 3 19 Drive O 2 1 0 0 No supewision 2 25 temperature limit 1 Low limit supervision function 2 High limit 3 20 Drive 10 75 C 1 wc...

Page 120: ...ication Page 2 11 Group 4 Drive control parameters O S curve acc ldec time 0 Brake chopper not in use 1 Brake chopper in use Group 5 Prohibit frequency parameters Note m Parameter value can be changed...

Page 121: ...ge 2 l 2 Local Remote Control ADDlication HV9000 Group 6 Motor control parameters code I Parameter I I Default ICustcm I Description Note m Parameter value can be changed only when the drive is stoppe...

Page 122: ...tall time 2 0 120 0 s 7 13 Maximum stall frequency t fIllax 7 14 Underload protection O 2 7 15 Underload pmt field weakening area load 7 16 Underload protection zero frequency load 10 0 l 50 00 XT MOT...

Page 123: ...Paae 2 l 4 Local Remote COntrOl ADDhCatiOn HV9000 Group 8 Autorestart parameters Table2 5 7Special parameters Groups 2 8...

Page 124: ...ure 2 5 7 Start forward Start reverse The first selected direction has the highest priority When DlAl contact opens the direction of rotation starts to change If Start forward DIAl and Start reverse D...

Page 125: ...is shown and motor is stopped when the input is open 3 Run enable contact open Start of the motor disabled contact closed Start of the motor enabled 4 Act I Dee contact open Acceleration Deceleration...

Page 126: ...ange O l 0 V 1 Custom setting range from custom minimum par 2 4 to custom maximum par 2 5 2 4 2 5 V custom setting minimum maximum With these parameters you can set Vi for any input signal span within...

Page 127: ...mum set speed min V signal maximum set speed 2 7 V signal filter time Filters out disturbances from the incoming analog Vi signal A long filtering time makes drive response slower See figure 2 5 7 T O...

Page 128: ...ct parameter 2 10 press the Enter button Note The parameter values can only be set with this procedure not with arrow up arrow down buttons Analog input Ii inversion 1 is source A frequency reference...

Page 129: ...ure 2 5 12 Reference scaling par 2 15 0 2 16 Source B reference scaling 2 17 minimum value maximum value See parameters 2 14 and 2 15 2 18 Free analog input signal Selection of input signal of a free...

Page 130: ...times can be reduced with the free analog input signal according to the following formulas Reduced time set act deceler time par 1 3 1 4 4 3 4 4 divided by the factor R from figure 2 5 l 5 4 Reducing...

Page 131: ...max output signal minimum set value min output signal maximum set value Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA See figure 2 5 l 9 Analog output scale Scaling facto...

Page 132: ...or overcurrent regulator was activated 13 Output frequency supervision 1 The output frequency goes outside of the set supervision Low limit High limit par 3 9 and 3 10 14 Output frequency supervision...

Page 133: ...generates a warning message via the digital output DO1 or via a relay output ROl or R02 depending on the settings of the parameters 3 6 3 8 Figure 2 5 20 Output frequency supervision 3 14 Torque limi...

Page 134: ...brake control signal can be programmed via the digital output DO1 or via one of the relay outputs ROl and R02 see parameters 3 6 3 8 Drive temperature limit supervision 0 No supervision 1 Low limit s...

Page 135: ...to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 With this parameter it is possible to set two different acceleration deceleration times for one application Th...

Page 136: ...ith a external free analog input signal see parameters 2 18 and 2 19 DC braking time at stop Determines whether DC braking is ON or OFF It also determines the braking duration time of the DC brake whe...

Page 137: ...Stop See figure2 524 4 11 DC brake time at start 0 DC brake is not used O The DC brake is activated by the start command given This parameter defines the time before the brake is released After the b...

Page 138: ...for Jog and is selected See parameter 2 2 Prohibit frequency area Low limit High limit In some systems it may be necessary to avoid certain frequencies because of mechanical resonance problems With th...

Page 139: ...5 Hz Figure 2 5 27 Programmable V Hz cwve 6 8 Overvoltage controller 6 9 Undervoltage controller 7 1 These parameters allow the over undervoltage controllers to be switched ON or OFF This may be usef...

Page 140: ...of the motor fan is reduced and the capacity of the motor is reduced If the motor is equipped with a separately powered external fan the load derating at low speed is small Motor thermal protection is...

Page 141: ...frequencies above the break point on the thermal current curve Refer to the figure 2 5 28 The value is set as a percentage of the motor nameplate nominal current parameter 1 13 not the drive s nominal...

Page 142: ...rameters 1 12 and 1 13 If either of these parameters is reset then this parameter is set to default value If the motor s t6 time is known given by the motor manufacturer the time constant parameter co...

Page 143: ...ction by setting the parameter to 0 will reset the stall time counter to zero 7 11 Stall current limit The current can be set between o O 200 x InMotor In a stall the current has to be above this limi...

Page 144: ...s used with the drive the accuracy of the torque calculation is decreased 7 14 Underload protection Operation 0 Not in use 1 Warning message 2 Fault message Tripping and warning will give a display in...

Page 145: ...8 2 Automatic restart number of tries Automatic restart trial time The Automatic restart function restarts the drive after the faults selected with parameters 8 4 8 8 The Start type for Automatic rest...

Page 146: ...overvoltage fault 1 Automatic restart after overvoltage fault condition returns to normal DC link voltage returns to the normal level Automatic restart after overcurrent 0 No automatic restart after...

Page 147: ...Page 2 38 Local Remote Control Application HV9000 Notes...

Page 148: ...4 CONTENTS 3 Multi step Speed Control Appl 3 l 3 1 General 3 2 3 2 Control I O 3 2 3 3 Control signal logic 3 3 3 4 Parameters Group 1 3 4 3 4 1 Parameter table 3 4 3 4 2 Description of Group1 par 3...

Page 149: ...speed reference can be either a speeds and one jog speed The speed steps voltage or a current signal via analog input are selected with digital signals DIB4 DIB5 and terminals Z 3 or 4 5 The other ana...

Page 150: ...i _s zeed selection 3 m D Jog speed reference selection programmable input Fault reset prowammable input PROGRAMMABLE PUSH BUTTON 2 Internal frequency reference Internal fault reset I Reverse signal s...

Page 151: ...utomatic torque boost Voltage code 2 Voltage code 4 Voltage code 5 Voltaae code 6 1 11 f from the nameplate of the motor Nominal frequent of the motor 3 500 Hz 1 Hz I720 rpm I n from the nameplate of...

Page 152: ...deceleration time 1 These limits correspond to the time required for the output frequency to accelerate from the set minimum frequency par 1 1 to the set maximum frequency par 1 2 Acceleration decele...

Page 153: ...i The motor runs undermagnetized below the field weakening point and produces less torque and electromechanical noise A squared V Hz ratio can be used in applications where the torque demand of the l...

Page 154: ...e of the motor This parameter sets the voltage at the field weakening point parameter 6 4 to 100 x V tor 1 11 Nominal frequency of the motor Find then nominal frequency f from the nameplate of the mot...

Page 155: ...IB5 and DIB6 digital inputs These values are automatically limited between minimum and maximum frequency par 1 1 1 2 Speed reference Par 1 6 Par 1 17 Par 1 18 Par 1 19 Par 1 20 Multi step speed select...

Page 156: ...n Page 3 9 3 5 Special parameters Groups 2 9 3 5 1 Parameter tables Input signal parameters Group 2 1 4 20mA 3 Reduces act and decel times 4 Reduces torque supervision limit Note u Parameter value can...

Page 157: ...trol Application HV9000 Group 3 Output and supervision parameters code 1Parameter Range 1Default Custom 1Description IPaal overheat warning ad rotation direction Note m Parameter value can be changed...

Page 158: ...cription Page 4 1 Acc Dec ramp 1 shape 0 6 10 0 S 0 1 s 0 0 s 0 Linear 3 25 10 S curve acc dec time 4 2 Acc Dec ramp 2 shape 0 0 10 0 s 0 1 S 0 0 s 0 Linear 3 25 O S curve acc dec time 4 3 4 4 4 5 Acc...

Page 159: ...I O Prohibitrangelisoff I 3 261 Prohibitfrequency range 2 low limit O OHz 1 f 0 1 Hz 3 26 par 5 4 1 l I I 5 4 Prohibit frequency fnv fInax 0 1 Hz O OHz 0 Prohibit range 2 is off 3 26 range 2 high limi...

Page 160: ...HV9000 Multi step Speed Control Application Page 3 l 3 Group 7 Protections 2 Fault stop according to...

Page 161: ...3 Automatic restart start function a 4 Automatic restart after undelvoltage trip 6 5 Automatic restart after overvoltage trip 6 6 Automatic restart after overcurrent trip a 7 Automatic restart after...

Page 162: ...3 5 l Figure 3 5 1 Start forward Start reverse 0 The first selected direction has the highest priority 0 When DlAl contact opens the direction of rotation starts to change 0 If Start forward DIAI and...

Page 163: ...the input is open Run enable contact open Start of the motor disabled contact closed Start of the motor enabled Act Dee contact open Acceleration Deceleration time 1 selected time select contact clos...

Page 164: ...3 V signal range 0 Signal range 0 i 0 V 1 Custom setting range from custom minimum par 2 4 to custom maximum par 2 5 2 4 V custom setting minimum maximum 2 5 These parameters set Vi for any input sig...

Page 165: ...signal max V signal minimum set speed min V n signal maximum set speed 2 7 V signal filter time Filters out disturbances from the incoming analog V signal A long filtering time makes drive response s...

Page 166: ...maximum level select parameter 2 10 press the Enter button Note The parameter values can only be set with this procedure not with arrow up arrow down buttons Analog input Iininversion 1 is source A fr...

Page 167: ...nce scaling Figure 3 5 12 Reference scaling par 2 14 0 Free analog input signal Selection of input signal of free analog input an input not used for reference signal 0 Not in use 1 Voltage signal Vi 2...

Page 168: ...s Acceleration deceleration times can be reduced with a free analog input signal according to the following formulas Reduced time set act deceler time par 1 3 1 4 4 3 4 4 divided by the factor R from...

Page 169: ...t signal max output signal minimum set value min output signal maximum set value 3 4 Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA living zero See figure 3 5 l 9 3 5 Analo...

Page 170: ...rake control External brake ON OFF control with programmable delay par 3 17 and 3 16 16 Control from I O terminals External control mode selected with prog push button 2 19 Drive temperature supervisi...

Page 171: ...limit 3 16 this function generates a warning message via the digital output DO1 and via a relay output ROI or R02 depending on the settings of the parameters 3 6 3 8 The supervised reference is the cu...

Page 172: ...put with a ramp time set by parameters 1 3 l 4 4 3 4 4 for Acc Dec time 2 Setting 0 1 10 seconds for 4 1 4 2 causes an S shaped ramp The speed changes are smooth Parameter 1 3 1 4 4 3 4 4 determines t...

Page 173: ...equency reached The output frequency then accelerates decelerates to the set reference value at a rate determined by the acceleration deceleration ramp parameters 4 7 Use this mode if the motor may be...

Page 174: ...ncy is I 10 of the nominal the braking time is 10 of the set value of parameter 4 9 Stop function 1 ramp After a Stop command the speed of the motor is reduced based on the deceleration ramp parameter...

Page 175: ...parameter 4 6 and the acceleration parameters 1 3 4 1 or 4 2 4 3 See figure 3 5 25 Par4 11 I Figure3 525 DC braking time at start 5 l 5 6 Prohibit frequency area Low limit High limit I 4 necessary to...

Page 176: ...lue Above that frequency the output voltage remains at the set maximum value Below that frequency output voltage depends on the setting of the V Hz curve parameters 1 8 1 9 6 5 6 6 and 6 7 See figure...

Page 177: ...reference fault 0 No response 1 Warning 2 Fault stop mode after fault according to parameter 4 7 3 Fault always coasting stop mode after fault A warning or a fault action and message is generated if...

Page 178: ...is 40 C Motor thermal protection can be adjusted by setting several parameters The thermal current IT specifies the load current above which the motor is overloaded This current limit is a function o...

Page 179: ...ter 1 7 alone determines the maximum output current of the drive 1 p ent par 1 7 Par 7 6 Par 7 7 I Overload area I I f Hz Par 7 9 uc I Figure 3 5 28 Motor thermal current I curve 7 7 Motor thermal pro...

Page 180: ...d current If the drive is stopped the time constant is internally increased to three times the set parameter value Cooling in the stop stage is based on convection with an increased time constant 7 9...

Page 181: ...restored to its default value 7 12 Stall time The time can be set between 2 0 l 20 s This is the maximum allowed time for a stall There is an internal up down counter to count the stall time See figu...

Page 182: ...r to zero Underload protection field weakening area load The torque limit can be set between 20 0 l 50 x TnMotor This parameter is the value for the minimum allowed torque when the output frequency is...

Page 183: ...e of the parameter 8 1 during the trial time the count is cleared after the trial time has elapsed The next fault starts the counting again Automatic restart start function The parameter defines the s...

Page 184: ...r reference fault 1 Automatic restart after analog current reference signal 4 20 mA returns to the normal level 24 mA a 8 Automatic restart after over undertemperature fault trip 0 No automatic restar...

Page 185: ...Page 3 38 Multi step Speed Control Application HV9000 Notes...

Page 186: ...4 l 4 1 General 4 2 4 2 Control l O 4 2 4 3 Control signal logic 4 3 4 4 Parameters Group 1 4 4 4 4 1 Parameter table 4 4 4 4 2 Description of Group1 par 4 5 4 5 Special parameters Groups 2 8 4 8 4 5...

Page 187: ...ce is selected with DIB6 input The direct frequency reference can be used for control without the PI controller The The PI controller reference can be selected frequency reference can be selected from...

Page 188: ...shown in figure 4 3 I I f Actual value selection Vin lin Vin lin h tin tin x n tin Vin UP ACtlJal value I i 1 i i g_speed selection _____ Programmable Source A B selection I Internal frequency referen...

Page 189: ...pply voltage mI 360 400 230 V I IVoltage code 2 I 4 7 36OV I Voltage code 4 366 500 460 v I I Voltage code 5 I 525 690 575v I Voltage code 6 Parameterconceal 1 1 1 O I 4 7 Visibility of the parameters...

Page 190: ...set to 0 the PI controller operates as an l controller PI controller I time Defines the integration time of the PI controller 1 7 1 8 Current limit This parameter determines the maximum motor current...

Page 191: ...1 3 voltage of the mot Parameter 6 5 Parameter 6 3 f Hz Default 5 Hz 1 Figure 4 4 3 Programmable V Hz curve 1 9 V Hz optimization Automatic The voltage to the motor changes automatically which makes...

Page 192: ...the motor Nominal current of the motor Find the value Infrom the nameplate of the motor The internal motor protection function uses this value as a reference value Supply voltage Set parameter value a...

Page 193: ...ration prohibit 3 DC braking command 10 Motor digital pot DOWN 3 1OV 1 Custom setting range 0 Not inverted 1 Inverted 0 No filtering O 20mA 1 4_20mA 2 Custom setting range 0 Not inverted 1 Inverted 0...

Page 194: ...gnal from internal motor pot reference source B 1 Analog current input term 4 2 Sat reference from the panel 3 Signal from internal motor pot 4 Signal from internal motor pot Note m Parameter value ca...

Page 195: ...peed selected 11 At speed 12 Motor regulator activated 13 Output freq limit superv 1 14 Output freq limit superv 2 15 Torque limit supervision 16 Reference limit supervision 17 External brake control...

Page 196: ...0 I I O No 4 23 1 Low limit 2 Hiah limit I I 00 0 I I I I 4 23 l OOS See parameter 3 2 4 21 0 See parameter 3 3 4 21 0 See parameter 3 4 4 21 100 See parameter 3 5 4 21 Group 4 Drive control paramete...

Page 197: ...high limit 1 1 1 2 5 5 Prohibitfrequency frlw ranae 3 low limit par 5 6 3 no prohibit frequency range I 4 271 0 1 Hz 0 0H z I I 41 0 no prohibit frequency range 41 0 no prohibit frequency range 5 6 I...

Page 198: ...onse to external fault 2 4 2 Phase supervision of the motor O 2 7 4 Ground fault protection 2 t 2 4 29 i 4 30 2 c 2 7 5 Motorthermal protection 1 Motorthermal protection breakpoint current 4 30 io 150...

Page 199: ...V9000 Group 8 Autorestart parameters a 7 Automatic restart after O 1 1 0 O No 4 35 reference fault trip 1 Yes a 8 Automatic restart after l 1 0 O No 4 35 overhndeltemperature 1 Yes fault trip Table 4...

Page 200: ...me 2 selected 5 Reverse contact open Forward If two or more inputs are contact closed Reverse programmed to reverse only one of them is required to reverse 6 Jog speed contact closed Jog speed selecte...

Page 201: ...5 V custom setting minimum maximum These parameters set Vi for any input signal span within O 10 V Minimum setting Set the V signal to its minimum level select parameter 2 4 press the Enter button Max...

Page 202: ...current signal I signal range between O 20 mA Minimum setting Set the lIn signal to its minimum level select parameter 2 9 press the Enter button Maximum setting Set the 1 signal to its maximum level...

Page 203: ...4 Act I Dee contact open Acceleration Deceleration time 1 selected time select contact closed Acceleration Deceleration time 2 selected 5 Reverse contact open Forward If two or more inputs are contact...

Page 204: ...lue of parameter 1 5 is set to 3 or 4 the value of parameter 2 1 is automatically set to 4 and value of the parameter 2 2 is automatically set to 10 2 16 PI controller actual value selection 2 17 Actu...

Page 205: ...d DIA3 switch in DIA2 closed frequency reference increases switch in DIA3 closed frequency reference decreases Speed of the reference change can be set with the parameter 2 3 4 Same as setting 3 but t...

Page 206: ...t signal max output signal minimum set value min output signal maximum set value Unfiltered slgnal t IS1 X 3 a i WO KIS Figure 4 5 9 Analog output filtering Figure 4 5 10 Analog output inveft 3 4 Anal...

Page 207: ...gh kmrt par 3 11 and 3 12 15 Torque limit supervision The motor torque goes outside of the set supervision Low limit High limit par 3 13 and 3 14 16 Active reference Active reference goes outside of t...

Page 208: ...s of the parameters 3 6 3 8 The supervised reference is the current active reference It can be source A or B reference depending on DIB6 input or panel reference if panel is the active control place R...

Page 209: ...4 1 4 2 causes an S shaped ramp The speed changes are smooth Parameter 1 3 1 4 4 314 4 determines the ramp time of the acceleration deceleration in the middle of the curve See figure 4 5 14 4 3 Accel...

Page 210: ...hen accelerates decelerates to the set reference value at a rate determined by the acceleration deceleration ramp parameters Use this mode if the motor may be coasting when the start command is given...

Page 211: ...ime is 10 of the set value of parameter 4 9 i Output frequency fn t l DC braklng ON 1 0 1 t t 1 x par 4 9 RUN STOP Figure 4 5 15 DC braking time when par 4 7 0 Stop function 1 ramp After the stop comm...

Page 212: ...nance problems With these parameters it is possible to set limits for three skip frequency regions The accuracy of the setting is 0 1 Hz Figure 4 5 18 Example ofprohibit frequency area setting 6 1 Mot...

Page 213: ...dle point frequency of the curve See figure 4 5 19 VHz curve middle point voltage If the programmable V Hz curve has been selected with parameter 1 8 this parameter defines the middle point voltage of...

Page 214: ...t the sum of the motor phase currents is zero The ground protection is always working and protects the frequency converter from ground faults with high current levels Parameters 7 5 7 9 Motor thermal...

Page 215: ...pping and warning will give a display indication with the same message code If tripping is selected the drive will stop and activate the fault stage Deactivating the protection by setting this paramet...

Page 216: ...manufacturers The default value for the time constant is calculated based on the motor nameplate data from parameters 1 12 and 1 13 If either of these parameters is reset then this parameter is set to...

Page 217: ...type of overcurrent protection 7 10 Stall protection Operation 0 Not in use 1 Warning 2 Trip function Tripping and warning will give a display indication with the same message code If tripping is set...

Page 218: ...ry pump Motor underload protection can be adjusted by setting the underload curve with parameters 7 15 and 7 16 The underload curve is a squared curve set between zero frequency and the field weakenin...

Page 219: ...24 If parameter 1 13 is adjusted this parameter is automatically restored to its default value 7 17 Underload time This time can be set between 2 0 600 0 s This is the maximum allowed time for an und...

Page 220: ...oltage trip l Automatic restart after undervoltage fault condition returns to normal DC link voltage returns to the normal level Automatic restart after overvoltage trip o No automatic restart after o...

Page 221: ...nput Voltage at the terminal Vi term 2 n 14 Current analog input mA Current at terminals I and I term 4 5 n15 Digital input status gr A n16 Digital input status gr B n 17 Digital and relay output n18...

Page 222: ......

Page 223: ......

Page 224: ...TS 5 Multi purpose Control Application 5 1 5 1 General 5 2 5 2 Control l O 5 2 5 3 Control signal logic 5 3 5 4 Parameters Group 1 5 4 5 4 1 Parameter table 5 4 5 4 2 Description of Group1 par 5 5 5 5...

Page 225: ...utput 2 V n Analog input voltage programmable 3 GND I O ground 4 l n Analog input 5 II current programmable 6 24V Control voltage output 7 GND I O ground 8 DlAl Start forward 1 programmable 9 1 DIA2 1...

Page 226: ...gic The logic flow of the l O control signals and pushbutton signals from the panel is shown in figure 5 3 l speed selection ______ _ _ I I Figure 5 3 7 Control signal logic of the Multipurpose Contro...

Page 227: ...the motor hlHV9 I from the nameplate of the motor 230V 1 Voltage code 2 380V Voltage code 4 480V 1 Voltage code 5 575v I Voltage code 6 0 Visibility of the parameters 0 All parameter groups visible 1...

Page 228: ...eference is formed by subtracting the voltage input Vi value from the current input Ii value 4 Reference is formed by subtracting the current input Iin value from the voltage input Vi value 5 Referenc...

Page 229: ...h the parameter 2 20 9 Same as setting 8 but the reference value is set to the minimum frequency par 1 1 each time the HV9000 is stopped When the value of parameter 1 5 is set to 8 or 9 the value of p...

Page 230: ...he torque demand of the load is proportional to the square of the speed e g in centrifugal fans and pumps Default Nominal voltage of the motor Field weakening point 7gure 5 4 2 Linear and squared V Hz...

Page 231: ...at the field weakening point parameter 6 4 to 100 x Vnmotor Nominal frequency of the motor Find the nominal frequency f from the nameplate of the motor This parameter sets the frequency of the field...

Page 232: ...e 4 Accldec time selection 5 Reverse 6 Jog speed 7 Fault reset 8 Acc dec operation prohibit 9 DC braking command 10 Multi Step speed select 1 2 4 DIB5function HI ii 1 1 0 Not used 5 1t terminal 15 1 E...

Page 233: ...use 5 21 1 V analog voltage input 2 lin analog current input I I 0 0 No function 5 21 1 Reduces current limit par 1 7 2 Reduces DC braking current 3 Reduces act and decel times 4 Reduces toraue supet...

Page 234: ...fault or warning 6 Warning 9 Reversed 10 Jog speed selected 11 At speed 12 Motor regulator activated 13 Output freq limit supetv 1 14 Output freq limit supeiv 2 15 Torque limit supervision 16 Referenc...

Page 235: ...Page 5 l 2 Multi purpose Control Application HV9000 analog output content Group 4 Drive control parameters Note a Parameter value can be changed only when the drwe ISstopped...

Page 236: ...013 6 kHz Depends on Hp rating 6 3 Field weakening poi 30 500 Hz 1 Hz PEIlXlI 1 11 6 4 Voltage at field 15 200 1 100 weakening point x V Lv 6 5 V Hz curve mid 0 0 f OlHz O OHz point frequency V Hz cur...

Page 237: ...Fault 5 31 0 No action 1 Warning 2 Fault 5 32 7 6 7 7 7 8 7 9 7 10 50 150 0 1 O5 x l MOTOR 5 0 150 0 1 o I x l MOTOR 0 3000 05 minutes ti 5 32 Motor thermal protection break point current Motor therm...

Page 238: ...l5 Group 8 Autorestart parameters Cc I Parameter SteD Default 1 Custm I Description IPXP number of tries reference fault 1 Yes 8 8 Automatic restart after C l 1 0 O No 5 38 overlundertemperature 1 Ye...

Page 239: ...re 5 5 1 Start fonvard Staft reverse The first selected direction has the highest priority When DlAl contact opens the direction of rotation starts to change If Start forward DIAl and Start reverse DI...

Page 240: ...e 3 Run enable contact open Start of the motor disabled contact closed Start of the motor enabled 4 Act I Dee time select 5 Reverse contact open Acceleration Deceleration time 1 selected contact close...

Page 241: ...me as in 2 2 except 10 Multi Step contact closed Selection 1 active speed select 1 DIB5 function Selections are same as in 2 2 except 10 Multi Step contact closed Selection 2 active speed select 2 11...

Page 242: ...to its minimum level select parameter 2 7 press the Enter button Maximum settingSet the V signal to its maximum level select parameter 2 8 press the Enter button Note These parameters can only be set...

Page 243: ...s can only be set with this procedure not with arrow up arrow down buttons Analog input Ii inversion Parameter 2 14 0 no inversion of 1 input Parameter 2 14 1 inversion of I input Analog input I filte...

Page 244: ...nt signal Iin Free analog input signal function This parameter sets the function of the free analog input 0 Function is not used 1 Reducing motor current limit par 1 7 This signal will adjust the maxi...

Page 245: ...4 4 3 4 4 divided by the factor R from figure 5 5 i 0 4 Reducing torque supervision limit The set torque supervision limit can be reduced with the free analog input signal between 0 and set supervisio...

Page 246: ...signal max output signal minimum set value min output signal maximum set value 3 4 Analog output minimum Defines the signal minimum to be either 0 mA or 4 mA See figure 5 5 14 3 5 Analog output scale...

Page 247: ...rvisior Low limit High limit par 3 11 and 3 12 15 Torque limit supervision The motor torque goes outside of the set superwsion Low limit High limit par 3 13 and 3 14 16 Reference limit superwsion Refe...

Page 248: ...pending on the settings of the parameters 3 6 3 8 The supervised reference is the current active reference It can be source A or B reference depending on DIB6 input or the panel reference if panel is...

Page 249: ...meters Setting the value 0 gives you a linear ramp shape The output frequency immediately follows the input with a ramp time set by parameters 1 3 1 4 4 3 4 4 for Acc Dec time 2 Setting 0 1 l 0 second...

Page 250: ...rate Brake resistor installation manual 4 6 Start function Ramp 0 The drive starts from 0 Hz and accelerates to the set reference frequency within the set acceleration time Load inertia or starting fr...

Page 251: ...o the frequency when the DC braking starts If the frequency is 2 nominal frequency of the motor par 1 ll setting value of parameter 4 9 determines the braking time When the frequency is 5 10 of the no...

Page 252: ...igital inputs The selection of Multi step speeds will occur similarly as described in the table 3 4 2 page 3 8 5 l 5 6 Prohibit frequency area Low limit High limit In some systems it may be nec essary...

Page 253: ...oltage and nominal frequency of the motor are set parameters 6 3 and 6 4 are also set automatically to the corresponding values If you need different values for the field weakening point and the maxim...

Page 254: ...ter 4 7 3 Fault always coasting stop mode after fault A warning or a fault action and message is generated from the external fault signal in the digital input DIA3 The information can also be programm...

Page 255: ...7 8 The larger the motor the longer it takes to reach the final temperature The thermal state of the motor can be monitored through the display Refer to the table for monitoring items User s Manual t...

Page 256: ...7 alone determines the maximum output current of the drive 7 8 Motor thermal protection time constant This time can be set between 0 5 300 minutes This is the thermal time constant of the motor The l...

Page 257: ...O 7 13 Stall protection General Motor stall protection protects the motor from short time overload situations like a stalled shaft The reaction time of stall protection can be set shorter than with m...

Page 258: ...5 26 If the stall time counter value goes above this limit the protection will cause a trip refer to the parameter 7 10 The frequency can be set between l f X par 1 2 In the stall state the ouput freq...

Page 259: ...imit can be set between 20 0 l 50 x TnMotor This parameter is the value for the minimum allowed torque when the output frequency is above the field weakening point See figure 4 5 22 If parameter 1 13...

Page 260: ...on for Automatic restart is selected with Three faults Four faults RUN STOP ________________ u00 2K25 jarameter 8 3 Number of faults Par 8 1 3 _ Figure 5 529 Automatic restart Parameter 8 1 determines...

Page 261: ...overvoltage fault trip 1 Automatic restart after overvoltage fault condition returns to the normal condition DC link voltage returns to the normal level Automatic restart after overcurrent trip 0 No a...

Page 262: ...Multi purpose Control Application Page 5 39 Notes...

Page 263: ...Paae 5 40 Multi purpose Control Application HV9000 This page intentionally left blank...

Page 264: ...1 General 6 2 6 2 ControlI O 6 2 6 3 Control signal logic 6 3 6 4 Basic parameters Group 1 6 4 6 4 1 Parameter table Group 1 6 4 6 4 2 Description of Group1 parameters 6 5 6 5 Special parameters Grou...

Page 265: ...l NOTE Remember to connect the CMA 6 2 Control I O and CMB inputs PI controller Terminal I Signal Description reference value Z wire L transmitter lzt r Actual vstue _ W A _ _ _ 1 l OV Reference outpu...

Page 266: ...and pushbutton signals from the panel is shown in figure 6 3 l PROGRAMMAB drive 3 start I Programmz Source NB sblel Internal jelection _ ______I t I IA2 External fault 2 Programmable Figure 6 3 1 Con...

Page 267: ...he unit 1 Squared 2 Programmable V Hz ratio 0 None 1 Automatic torque boost Voltage code 2 Voltage code 4 Voltage code 5 Voltage code 6 f from the rating plate of the motor n from the rating plate of...

Page 268: ...er value is set to 0 the PI controller operates as I controller PI controller l time 1 7 Defines the integration time of the PI controller Current limit This parameter determines the maximum motor cur...

Page 269: ...ult 1 3 I I I Parameter 6 5 Parameter 6 3 qHz Default 5 Hz figure 6 4 2 Programmable V Hz curve 1 9 V Hz optimization Automatic The voltage to the motor changes automatically which makes the torque mo...

Page 270: ...nal speed of the motor Find this value n from the nameplate of the motor Nominal current of the motor Find the value I from the nameplate of the motor The internal motor protection function uses this...

Page 271: ...election 5 Reverse 6 Jog frequency 7 Fault reset 6 Acc dec operation prohibit 9 DC braking command 10 Motor digital potent DOWN 2 3 signal range o o 1ov 1 Custom selling range I custom setting min 0 0...

Page 272: ...HV9000 Pump and fan control Application Pane 6 9 2 Actual 1 Actual 2 Note m Parameter value can be changed only when the drive is stopped...

Page 273: ...g 8 Warning 9 Reversed lo Jog speed selected 11 At speed 12 Motor regulator activated 13 Output freq limit superv 1 14 Output freq limit superv 2 15 Torque limit supervision 16 Reference limit SupViSi...

Page 274: ...analog output content 3 22 l O expander board opt 0 0 l 0 00 s 0 01 1 00s See parameter 3 2 6 21 analog output filter time 3 23 I O expander board opt l 1 0 See parameter 3 3 6 21 anal00 outwt inversi...

Page 275: ...6 27 range 1 low limit 1 K IO OHz 1 1 I I 5 2 I IProhibitfrequency 1 knfEY2 1 0 1 Hz O OHz 1 0 No prohibit frequency range range2 high limit I6 27 I 5 3 5 4 Prohibitfrequency fnw 0 1 Hz O OHz 6 27 ran...

Page 276: ...0 150 0 break point current x l MOTOR Motorthermal protection 5 0 150 0 zero frequency current x l MOTOR Motorthermal protection 0 5 300 0 time constant minutes Motor thermal protection l 500 Hz brea...

Page 277: ...1 s 30s 6 35 attempt maximum trial time 6 3 Automatic restart O l 1 0 0 Ramp 6 36 start function 1 Flying start 6 4 Automatic restart after O l 1 0 O No 6 36 undervoltage trip 1 Yes 6 5 Automatic rest...

Page 278: ...auxiliarv drive 3 6 37 6 37 6 37 6 37 9 7 Stop frequency of l Ama 0 1 Hz auxiliaw drive 3 25 0 Hz 6 37 I I 9 8 9 9 9 10 Start delay of the 0 0 300 0 s 0 1 s auxiliary drives 4 0 s 9 11 Stop delay of...

Page 279: ...contact closed contact closed the input is not active Start of the motor disabled Start of the motor enabled Acceleration Deceleration time 1 selected Acceleration Deceleration time 2 selected Forward...

Page 280: ...0 V Minimum setting Set the V signal to its minimum level select parameter 2 4 press the Enter button Maximum setting Set the V signal to its maximum level select parameter 2 5 press the Enter button...

Page 281: ...igure 6 5 3 P DW9K30 DIA5 function Figure 6 5 3 Analog input I filter time 1 External fault closing contact Fault is shown and motor is stopped when the input is active 2 External fault opening contac...

Page 282: ...t to the minimum frequency par 1 1 each time the drive is stopped When the value of parameter 1 5 is set to 3 or 4 the value of parameter 2 1 is automatically set to 4 and the value of parameter 2 2 i...

Page 283: ...and DIA3 switch in DIA2 closed frequency reference increases switch in DIA3 closed frequency reference decreases Speed of the reference change can be set with the parameter 2 3 4 Same as setting 3 bu...

Page 284: ...ee figure 6 5 9 3 5 Analog output Scale Scaling factor for analog output See figure 6 5 9 Signal Max value of the signal Output freq Max frequency p 1 2 Motor speed Max speed n xf if output 2x1 HVS cu...

Page 285: ...the set supervision Low kmiff High limit par 3 13 and par 3 14 16 Active reference Active reference goes outside of the set supervision limit supervision Low limit High limit par 3 15 and par 3 16 17...

Page 286: ...the current active reference It can be source A or 6 reference depending on DIB6 input or panel reference if the panel is the active control source Active reference limit supervision value The frequen...

Page 287: ...d with these parameters Setting the value 0 gives you a linear ramp shape The output frequency immediately follows the input with a ramp time set by parameters 1 3 1 4 4 3 4 4 for Acc Dec time 2 Setti...

Page 288: ...gy stored in the inertia of the motor and the load is fed into the external brake resistor If the brake resistor is selected correctly the drive is able to decelerate the load with a torque equal to t...

Page 289: ...quency of the motor par 1 ll the value of parameter 4 9 determines the braking time When the frequency is I 10 of the nominal the braking time is 10 of the set value of parameter 4 9 Figure 6 5 13 DC...

Page 290: ...mechani cal resonance problems With these parameters it is possible to set limits for three skip frequency regions The accuracy of the setting is 0 1 Hz Figure 6 5 16 Example of prohibit frequency ar...

Page 291: ...defines the middle point frequency of the curve See figure 6 5 17 V Hz curve middle point voltage If the programmable V Hz curve has been selected with parameter 1 8 this parameter defines the middle...

Page 292: ...ng and protects the drive from ground faults with high current levels Parameters 7 5 7 9 Motor thermal protection General Motor thermal protection is to protect the motor from overheating The HV9000 d...

Page 293: ...s parameter to 0 will reset the thermal stage of the motor to 0 7 6 Motor thermal protection break point current The current can be set between 50 0 150 0 x InMotor This parameter sets the value for t...

Page 294: ...defined as the time it takes the calculated thermal stage to reach 63 of its final value The motor thermal time is specific to a motor design and it varies between different motor manufacturers The de...

Page 295: ...its default value Parameters 7 lo 7 13 Stall protection General Motor stall protection protects the motor from short time overload situations like a stalled shaft The reaction time of stall protectio...

Page 296: ...the protection will cause a trip refer to the parameter 7 10 A Stall time counter 7 13 Maximum stall frequency The frequency can be set between Par 7 12 l f par 1 2 In the stall state the output frequ...

Page 297: ...orque The torque limit can be set between 20 0 l 50 x TnMotor This parameter is the value for the minimum allowed torque when the output frequency is above the field weakening point See the figure 6 5...

Page 298: ...tic restart is selected with parameter 8 3 Parameter 8 1 determines how many automatic restarts can be made during the trial time set by the parameter 8 2 The time counting starts from the first autor...

Page 299: ...r overvoltage trip 1 Automatic restart after overvoltage fault condition returns to the normal condition DC link voltage returns to the normal level Automatic restart after overcurrent trip 0 No autom...

Page 300: ...op frequency of auxiliary drive 2 Stop frequency of auxiliary drive 3 The frequency of the HV9000 must fall 1Hz below the limit defined with these parameters before the auxiliary drive is stopped The...

Page 301: ...26 Reference steps after starting and stopping the auxiliary drives Changing this parameter from a value of 0 0 Hz activates the sleep function where the drive is stopped automatically when the frequ...

Page 302: ...h this parameter the PI requlator can be programmed to be bypassed Then the frequency of the drive is controlled by the frequency reference and the starting points of the auxiliary drives are also def...

Page 303: ...p counter proarammabfe button 3 nll MW hours MWh Total MW hours not resettable n 12 MW hours MWh MW hours can be reset with programmable trio counter button 4 n13 Voltage analog input V Voltage of the...

Page 304: ...reference r2 for PI controller on the panel s reference page See table 6 7 l Refrence number rl r2 Reference name Frequency reference PI controller reference Range Step f f 0 01 Hz O l 00 0 1 Function...

Page 305: ...Page 6 42 Pump and fan control Application HV9000 Remarks...

Page 306: ...HV9000 Pump and fan control Application Page 6 43 Remarks...

Page 307: ...Page 6 44 Pump and fan control Application HV9000 Remarks...

Page 308: ...HV9000 Puma and fan control AtxGcation Paae 6 45 Remarks...

Page 309: ...Page 6 46 Pump and fan control Application HV9000 Remarks...

Page 310: ...nd offers global engineering services and support For more information on Cutler Hammer products and services call l 800 525 2000 or l 616 982 1059 or visit our web site at www cutlerhammer eaton com...

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