Cushman TURF-TRUCKSTER, Service & Repair Manual, Page: 77 / 263

7. Before installing the input and main shaft assem-
bly on the lower case, be sure to fit the C-rings
and dowel pins into the case as shown in Figure
4G-31.
JOINING UPPER AND LOWER CASES
1. Clean the joint faces, removing any foreign mat-
ters adhering to these faces, and then apply liquid
sealing compound to the joint faces, coating each
face uniformly with the compound, and match the
two cases together.
2. When joining the two cases as shown in Figure
4G-32, be sure to guide each shifter fork into the
groove of its synchronizer sleeve. After putting the
upper case on the lower case, tighten the joint
bolts uniformly and sequentially so as to equalize
the joint pressure all around. Torque bolts to 13.5
to 20.0 ft-lbs. (18 to 28 N.m).
EXTENSION CASE
1. When installing the extension case oil seal be
sure to position it so that the spring is on the inner
side as shown in Figure 4G-33.
2. Refer to Figure 4G-3, install the extension case
and torque mounting bolts to 13.5 to 20.0 ft-lbs.
(18 to 28 N.m).
GEAR SHIFT CASE
Refer to Figure 4G-20, install the gear shift case and
torque bolts as shown.
DRIVE TRAIN
SECTION 4G. TRANSMISSION
(3-CYLINDER 660 GASOLINE ENGINE)
4G-15
4G
Figure 4G-30. Reverse and Idler Gear Positioning
Figure 4G-31. Input Shaft and
Main Shaft Installation
Figure 4G-33. Extension Case Oil Seal
Figure 4G-32. Joining Transmission Cases