REPLACEMENT PARTS
Use the appropriate parts manual when ordering re-
placement parts. Follow installation instructions shipped
with service parts or kits. When ordering parts, always
give the model number and serial number of your
machine as well as quantity, part number and descrip-
tion of the parts needed (see Figure 1A-1 for model
and serial number location).
To eliminate error and speed delivery:
1. Write your NAME and ADDRESS on your order
plainly.
2. Explain WHERE and HOW to make shipment.
3. Give MODEL (or PRODUCT) NUMBER, NAME
and SERIAL NUMBER that is stamped on name
and serial number plates on your unit.
4. Order by QUANTITY DESIRED, the PART NUM-
BER and the DESCRIPTION OF PART.
5. Send your order to or visit your nearest AUTHO-
RIZED TURF EQUIPMENT dealer and distributor.
6. INSPECT ALL SHIPMENTS ON RECEIPT. If any
parts are damaged or missing, file a claim with the
carrier before accepting.
7. Do not return material to your AUTHORIZED deal-
er or distributor without a letter of explanation.
Make a list of all returned parts, show your name
and address, and include it with the shipment.
TRANSPORTATION CHARGES MUST BE PRE-
PAID.
IDENTIFICATION NUMBERS
See Figure 1A-1 for location of vehicle model and serial
numbers.
GENERAL CLEANING
Improper cleaning and lubrication of your vehicle
results in many equipment failures. Before any repairs
are undertaken, thoroughly clean the exterior of the
component to be removed.
Use a clean surface to lay out parts being removed.
Keep lubricants clean and cover containers not being
used. Plug or cap all hydraulic lines and ports to hy-
draulic components immediately after disconnecting.
SAFETY
Safety should always be the rule when working on or
with machinery. Always use safe practices and com-
mon sense when using hand or power tools. Use the
suggested procedures in this manual when working
with the vehicle.
Throughout this manual signal words will be used to
highlight special procedures. The signal words and
their meaning are as follows:
NOTE
Any procedure needing special care when per-
forming a procedure.
Decals on the machine denote cautions, warnings and
dangers. These cautions, warnings and danger decals
must be on the machine at all times. If they become
worn, torn or painted over, new decals should be in-
stalled as shown in Section 14 of this manual.
In addition to the decals on the vehicle, you must know
and observe all cautions, warnings and danger precau-
tions given in your vehicle’s Safety and Operation
Manual(s).
INTRODUCTION
SECTION 1A. GENERAL INFORMATION
1A-2
Figure 1A-1. Identification
!
CAUTION
Hazards or unsafe practices which could result
in personal injury or product or property damage.
!
WARNING
Hazards or unsafe practices which could result
in severe personal injury or death.
!
DANGER
Imminent hazards which will result in severe per-
sonal injury or death if precautions are not taken.
Summary of Contents for TURF-TRUCKSTER
Page 31: ...ENGINE SECTION 3D DIESEL ENGINE 3D 3 3D Figure 3D 2 Radiator and Cooling System Repair...
Page 54: ...DRIVE TRAIN SECTION 4C DRIVE SHAFT 4C 3 4C Figure 4C 3 Drive Shaft Disassembly and Reassembly...
Page 102: ...DRIVE TRAIN SECTION 4I REAR AXLE 4I 4 Figure 4I 4 Axles and Axle Housings...
Page 107: ...DRIVE TRAIN SECTION 4I REAR AXLE 4I 9 4I Figure 4I 11 Auxiliary Transmission Disassembly...
Page 110: ...DRIVE TRAIN SECTION 4I REAR AXLE 4I 12 Figure 4I 13 Auxiliary Transmission Reassembly...
Page 124: ...BRAKE SYSTEM SECTION 5E MASTER CYLINDER 5E 2 Figure 5E 2 Master Cylinder Connections...
Page 131: ...STEERING SECTION 6C STEERING SYSTEM 6C 4 Figure 6C 4 Steering Column...
Page 137: ...STEERING SECTION 6D STEERING GEAR 6D 4 Figure 6D 5 Rack Piston...
Page 143: ...STEERING SECTION 6E STEERING PUMP 6E 2 Figure 6E 2 Steering Pump Repair...
Page 163: ...HYDRAULICS SECTION 8G BOX CYLINDER 8G 2 Figure 8G 2 Seal Kit Installation...
Page 170: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 5 8J Figure 8J 3 Selector Valve Test Steps 13 to 20...
Page 171: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 6 Figure 8J 4 Selector Valve Test Steps 21 to 29...
Page 173: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 8 Figure 8J 5 Lift Valve Test Steps 30 to 36...
Page 174: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 9 8J Figure 8J 6 Lift Valve Test Steps 37 to 41...
Page 176: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 11 8J Figure 8J 7 Cylinder Test...
Page 178: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 13 8J Figure 8J 8 Pump Section 1 Flow Test...
Page 179: ...HYDRAULICS SECTION 8J INSTRUMENT TEST Figure 8J 9 Bottom Selector Valve Test 8J 14...
Page 181: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 16 Figure 8J 10 Lift Valve Test...
Page 183: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 18 Figure 8J 11 Cylinder Test...
Page 185: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 20 Figure 8J 12 Pump Section 2 Flow Test...
Page 186: ...HYDRAULICS SECTION 8J INSTRUMENT TEST 8J 21 8J Figure 8J 13 Bottom Selector Test...
Page 251: ...ATTACHMENTS SECTION 12C MECHANICAL PTO 12C 2 Figure 12C 3 Mechanical PTO Exploded View...
Page 259: ...MISCELLANEOUS SECTION 14A PRECAUTION DECAL LOCATIONS 14A 1 14A PRECAUTION DECAL LOCATIONS...
Page 261: ...MISCELLANEOUS SECTION 14B CONVERSION CHARTS 14B 1 14B MILLIMETERS TO DECIMALS...