Cushman TURF-TRUCKSTER, Service & Repair Manual, Page: 4 / 263

CONTENTS
This manual contains repair instructions for truck com-
ponents, attachments and options. The Table of
Contents at the start of each section lists contents of
that section. Sections are identified by tabs in the right
hand margin.
This manual is to be used in conjunction with appropri-
ate operations and parts manuals for this equipment.
This manual is for trucks equipped with hydraulic actu-
ated dump boxes. Manuals covering optional acces-
sories (such as sprayers and core harvesters) are list-
ed in Section 13 of this manual.
This manual covers models with engine and rear axle
variations listed in the table below.
Normal maintenance, adjustment, and operating proce-
dures are also covered in the user operator’s manuals
and are only included where appropriate in this manual.
Engine repair is not covered in this manual. Refer to
the appropriate engine manufacturer’s instructions for
engine service and repair.
This manual includes all removal, disassembly, inspec-
tion, repair, reassembly, installation, adjustment, and
testing procedures. If you, as user of this machine, do
not consider yourself or your repair facilities capable
of a given procedure, please consult your dealer or
distributor.
Information, specifications, illustrations, and procedures
in this manual are based on information in effect at the
time this manual was published. Improvements and
product changes due to continual advancements of the
product design may cause changes to your product
that may not be included in this manual. Each manual
is reviewed and updated as required to include changes
and product improvements.
Read each section completely before proceeding with
specific repairs in that section. You will minimize errors
by understanding what you will be doing and how the
component relates to others in its system. Lists of
repair tools and materials for each section of the man-
ual are given at the start of that section.
The designations L.H. (left hand) and R.H. (right hand)
used throughout this manual refer to the operator’s left
or right when sitting in the normal operating position.
REGISTRATION
A registration card is provided in the back of this man-
ual (bottom portion of page). Fill out the card, remove
and mail immediately upon opening the manual for the
first time.
The registration entitles you to receive manual updates
for a period of two years. Updates are sent free of
charge.
NOTE
Only the original registration card will be accept-
ed. Photo copies, cards from other manuals, sug-
gestion cards, or any facsimile are not acceptable
and will not constitute a registration.
INDEX NUMBERS
Illustrations showing removal, disassembly, reassembly
and installation may have index numbers to call out the
sequence of procedure.
Where the sequence of procedure is not important or
self-evident (eg. linkages, hoses, clamps, etc.) index
numbers are not included.
Repair procedures for items not subject to wear (eg.
panels, brackets, frames) are not included in this man-
ual except for the general procedures given below.
Exercise common sense during disassembly or reas-
sembly; remove only the items required to accomplish
necessary repair or service.
INTRODUCTION
SECTION 1A. GENERAL INFORMATION
1A-1
1A
Engine Rear Axle
Suzuki 660, 3-cylinder, gasoline, 31 hp (23.1 kW) at 4450 RPM, 2-speed hypoid,
6.7" (170 mm) clutch 14.21:1 ratio
Suzuki 970, 4-cylinder, gasoline, 34 hp (25.4 kW) at 3600 RPM, 2-speed hypoid,
7.1" (180 mm) clutch 11.16:1 ratio
Perkins 103-10, 3-cylinder, diesel, 22.3 hp (16.6 kW) at 3000 RPM, 2-speed hypoid,
7.1" (180 mm) clutch 11.16:1 ratio
MODEL DIFFERENCES