Cushman Titan 36V Owner'S Manual And Service Manual Download

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600736

OWNER’S MANUAL

and

SERVICE GUIDE

ISSUED JULY 2006 REVISED MARCH 2011

600737

TITAN

Summary of Contents for Titan 36V

Page 1: ...600736 OWNER S MANUAL and SERVICE GUIDE ISSUED JULY 2006 REVISED MARCH 2011 600737 TITAN...

Page 2: ...d in this manual contact an authorized representative for clarification Read and understand all labels located on the vehicle Always replace any damaged or missing labels On steep hills it is possible...

Page 3: ...r mation contained in this manual is subject to change without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from...

Page 4: ...inal vehicle specifications in order to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries wil...

Page 5: ...TOW MAINTENANCE STORAGE SWITCH PDS VEHICLES ONLY 3 HORN 3 4 PASSENGER MODEL 3 48V PDS VEHICLES 3 Fig 6 Run Tow Maintenance Storage Switch 3 OPERATING THE VEHICLE 4 STARTING VEHICLE ON A HILL 5 PDS VEH...

Page 6: ...riodic Service Schedule 16 Fig 17 Torque Specifications and Bolt Grades 17 BATTERIES AND CHARGING 18 SAFETY 18 BATTERY 18 SWING OUT BATTERY TRAY 19 Fig 18 Swing Out Battery Tray 19 BATTERY MAINTENANCE...

Page 7: ...AN 48V 2 PASSENGER Mid 2007 31 TITAN 36V 4 PASSENGER Model Year 2005 Mid 2007 32 TITAN 36V 4 PASSENGER Mid 2007 33 TITAN 48V 4 PASSENGER Mid 2009 34 Fig 30 Vehicle Dimensions 35 Fig 31 Vehicle Dimensi...

Page 8: ...Notes Page vi Owner s Manual and Service Guide TABLE OF CONTENTS...

Page 9: ...D ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am d...

Page 10: ...o more than the speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GENERAL OPERATION...

Page 11: ...ns that could result in severe personal injury or death and damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechan...

Page 12: ...Owner s Manual and Service Guide Notes Page x SAFETY INFORMATION...

Page 13: ...e with specific safety rules and practices established to meet actual operating terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition...

Page 14: ...or truck beds and re fuel them on the ground If this is not possible use a portable plastic fuel container to refuel equipment on a truck bed or trailer 6 5 Changing and Charging Storage Batteries fo...

Page 15: ...rrier to be certain that the safety interlock system if so equipped is operating properly 7 OPERATING SAFETY RULES AND PRACTICES 7 1 Personnel and Burden Carrier Operator Qualifications Only persons w...

Page 16: ...ns including authorized speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the carrier under cont...

Page 17: ...n the fuel system or battery s Battery s shall be charged and serviced per manufacturer s instructions 7 3 4 8 Do not use open flames for checking electrolyte level in storage battery s or liquid leve...

Page 18: ...trical conductors insulators and connections shall be inspected and maintained per carrier manufacturer s recommendation p Carriers shall be kept in a clean condition to minimize hazards and facilitat...

Page 19: ...of the lead acid battery charging process A 4 concentration of hydrogen gas is explosive and could cause severe injury or death Charging must take place in an area that is adequately ventilated minim...

Page 20: ...Selector To prevent loss of control do not move Preci sion Drive System PDS vehicle direction selector while the vehicle is in motion Moving the selector will result in a sudden slowing of the vehicle...

Page 21: ...res of the PDS system no longer function 4 PASSENGER MODEL The 4 passenger model features a fold down cargo bed which when raised converts to a second row seating for two additional passengers Be sure...

Page 22: ...ontrol do not move the direction selector of a PDS vehicle while the vehicle is in motion Moving the selector will result in a sudden slowing of the vehicle and the beeping of a warning device Slow do...

Page 23: ...mage to the motor Do not hold vehicle on hill by using accelerator and motor Leaving motor in a stalled condition for more than 3 4 seconds will raise the commutator bars resulting in unacceptable noi...

Page 24: ...will limit the speed of the vehi cle to the specified top speed the warning beeper will not sound When the system is activated by this sequence of events the motor generates power which is returned t...

Page 25: ...peed This feature allows the vehicle to be driven back to its storage facility where the problem can be diagnosed The controller can be put in diagnostic mode by the tech nician and the controller wil...

Page 26: ...cleaning of vinyl seats and plastic or rubber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc wi...

Page 27: ...e the vehicle Lower the vehicle by reversing the lifting sequence WHEELS AND TIRES Tire Repair Tool List Qty Required Lug wrench 3 4 1 Impact socket 3 4 1 2 drive 1 Impact wrench 1 2 drive 1 Torque wr...

Page 28: ...ure for the tire Immerse the tire in water to locate the leak and mark with chalk Insert tire plug in accordance with manufacturer s instructions To reduce the possibility of severe injury be sure mou...

Page 29: ...ance Storage switch located below the rear of the load bed on the rear of the controller enclosure The Tow Maintenance Storage position allows the vehicle to roll freely without activating the warning...

Page 30: ...s is the best guarantee for keeping the vehicle both dependable and economical Before any electrical service is performed on PDS model vehicles the Run Tow Maintenance Storage switch must be placed in...

Page 31: ...panel When check ing the fluid wipe off any dirt from the fill cap before removing it to reduce the possibility of contamination Fluid level should be maintained at 1 8 3 mm below the top of the hous...

Page 32: ...Do not use more than three 3 pumps of grease in any grease fitting at any one time Excess grease may cause grease seals to fail or grease migration into areas that could damage components Putting mor...

Page 33: ...ners Fasteners should be tightened in accordance with the Torque Specifications table Ref Fig 17 on page 17 Use care when tightening fasteners and refer to the Technician s Repair and Service Manual f...

Page 34: ...ssing or loose lug nuts MONTHLY 20 HOURS includes items listed in previous table the following BATTERIES Clean batteries terminals See BATTERY CLEANING Check charge condition and all connections WIRIN...

Page 35: ...ing hardware ANNUAL 250 300 HOURS includes items listed in previous tables the following FRONT WHEEL BEARINGS Check and adjust as required see Technician s Repair and Service Manual REAR AXLE Check lu...

Page 36: ...sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Overfilling batteries may result in electrolyte being expelled from the battery during the charge cyc...

Page 37: ...will leave approximately 1 4 3 8 6 10 mm of space between the electrolyte and the vent tube The electrolyte level is important since any portion of the plates exposed to air will be ruined beyond rep...

Page 38: ...while cleaning do not use a pressure washer Cleaning should take place per the Periodic Service Schedule Ref Fig 16 on page 16 When cleaning the outside of batteries and terminals first spray with a s...

Page 39: ...le is equipped with swing out battery racks 2005 2006 models require that the load bed be removed to access the battery set The 4 passenger 36V and 48V models require the load bed to be removed for ac...

Page 40: ...ery terminals or the wire terminals with a solution of sodium bicarbonate baking soda and brush clean if required To prevent battery explosion that could result in severe personal injury or death extr...

Page 41: ...can be used to determine the specific gravity and there fore the state of charge of a battery Fig 28 Freezing Point of Electrolyte In winter conditions the battery must be fully charged to prevent the...

Page 42: ...fic require ments cle does not perform adequately Performance problems may result in a vehicle that runs slowly or in a vehicle that is unable to operate for the time required A new battery must matur...

Page 43: ...to the hydrometer to permit the float to float freely without contacting the top or bottom of the cylinder 3 Hold the hydrometer in a vertical position at eye level and note the reading where the elec...

Page 44: ...s OPERATION AND SERVICE INFORMATION Page 26 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warni...

Page 45: ...Page 27 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Page 46: ...headlights STEERING Automotive with steering wheel BRAKES Dual rear wheel hydraulic drum brakes Hand operated parking brake with manual adjustment Front hydraulic brakes optional FRONT SUSPENSION Inde...

Page 47: ...kes Hand operated parking brake with manual adjustment Front hydraulic brakes optional FRONT SUSPENSION Independent leaf spring with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraul...

Page 48: ...hts optional headlights STEERING Automotive with steering wheel BRAKES Dual rear wheel hydraulic drum brakes Hand operated parking brake with manual adjustment Front hydraulic brakes optional FRONT SU...

Page 49: ...ulic drum brakes Hand operated parking brake with manual adjustment Front hydraulic brakes optional FRONT SUSPENSION Independent leaf spring with hydraulic shock absorbers REAR SUSPENSION Leaf springs...

Page 50: ...al headlights STEERING Automotive wheel type BRAKES Dual rear wheel hydraulic drum brakes Hand operated parking brake with manual adjustment Front hydraulic brakes optional FRONT SUSPENSION Independen...

Page 51: ...e with manual adjustment Front hydraulic brakes optional FRONT SUSPENSION Independent leaf spring with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraulic shock absorbers SEATING For...

Page 52: ...ith manual adjustment Front hydraulic brakes optional FRONT SUSPENSION Independent leaf spring with hydraulic shock absorbers REAR SUSPENSION Leaf springs with hydraulic shock absorbers SEATING Formed...

Page 53: ...Service Guide GENERAL SPECIFICATIONS Fig 30 Vehicle Dimensions 29 in 29 in 46 in 117cm 66 in 168 cm 114 in 290 cm 74 cm 4 75 in 12 cm at Differential 46 in 117cm 66 in 168 cm 114 in 290 cm 74 cm 4 75...

Page 54: ...ervice Guide GENERAL SPECIFICATIONS Fig 31 Vehicle Dimensions and Incline Specifications RECOMMENDED MAX SIDE TILT 25 or 14 MAX o 38 25 in 98 cm Rear 36 75 in 93 cm Front 44 5 in 113 cm RECOMMENDED MA...

Page 55: ...Page 37 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Fig 32 Vehicle Turning Clearance Diameter Outside Turning Clearance Diameter 22 ft 6 7 m Inside Turning Clearance Diameter 102 259 cm...

Page 56: ...Page 38 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...

Page 57: ...Page 39 Owner s Manual and Service Guide VEHICLE WARRANTIES LIMITED WARRANTIES...

Page 58: ...LE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with ve...

Page 59: ...Page 41 Owner s Manual and Service Guide VEHICLE WARRANTIES DECLARATION OF CONFORMITY EUROPE ONLY...

Page 60: ...Page 42 Owner s Manual and Service Guide VEHICLE WARRANTIES Notes...

Page 61: ...Page 43 Owner s Manual and Service Guide VEHICLE WARRANTIES NOT AVAILABLE AT THE TIME OF PUBLICATION...

Page 62: ...Page 44 Owner s Manual and Service Guide VEHICLE WARRANTIES Notes...

Page 63: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Page 64: ...ONLY SWING OUT BATTERY TRAY MODELS WARNING 830926 29165G01 WARNING NOTICE 825394 CAUTION 4115473 600947 See Following Pages for Explanation of Pictograms 1 2 7 8 10 11 12 P P 600947 MAX 2200 lbs 1000...

Page 65: ...V MODEL ONLY SWING OUT BATTERY TRAY MODELS WARNING 606003 73398G01 600947 See Following Pages for Explanation of Pictograms 1 2 7 8 10 11 12 P P 600947 MAX 2200 lbs 1000 kg X 4 MAX 2600 lbs 1200 kg X...

Page 66: ...AXIMUM LOAD BED CAPACITY MAXIMUM RAMP HILL SECURE LOAD AS FAR FORWARD AS POSSIBLE MAXIMUM LOAD BED CAPACITY DO NOT RIDE IN LOAD BED DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED x in x in xx cm...

Page 67: ...NECT POSITIVE BATTERY TERMINAL TO GROUND SHORTING BATTERY TERMINALS MAY CAUSE EXPLOSION DO NOT EXPOSE TO FLAME WARNING CORROSIVE WARNING LETHAL VOLTAGE WARNING EXPLOSIVE DO NOT DISPOSE OF BATTERIES IN...

Page 68: ...OUND DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK APPLY PARKING BRAKE TURN KEY TO OFF MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWER...

Page 69: ...Appendix A 7 Owner s Manual and Service Guide LABELS AND PICTOGRAMS MAXIMUM TAILGATE LOAD 51 52 Ref Pic 1 4 53 DEPRESS PEDAL RELEASE DEPRESS PEDAL SIMULTANEOUSLY...

Page 70: ...Appendix A 8 Owner s Manual and Service Guide LABELS AND PICTOGRAMS Notes...

Page 71: ...ervice vehicle In any product components will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failure...

Page 72: ...nical Communications Department E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FA...

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