Cushman 2012 Hauler 1200, Owner'S Manual

Page: 69 / 80

5 - 25
MAINTENANCE
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
5
CAPACITIES AND REPLACEMENT PARTS
Hardware
Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the
Torque Specifications table
Use care when tightening fasteners and refer to the Technician’s Repair and Service Manual for specific torque values.
Generally, three grades of hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on
the hexagonal head and grade 8 hardware is identified by 6 marks on the head. Unmarked hardware is Grade 2.
Engine Oil
Oil Filter
Air Filter
Starter/Generator Belt
Clutch Belt
Rear Axle Oil
Fuse
LED Bulb
Headlight Bulb
Turn Signal Bulb
(Early Prod.) 5.7 gal (21.5 liters) / 87 Octane Min
(Early Prod.) 5.3 gal (20.0 liters) / 87 Octane Min
1.4 US qt (1.3 liters)
51 oz (1.5 liters) / SAE 30
2 oz (60 mL) (P/N 625753)
15 amp (P/N 18392G1)
(P/N 619101)
(P/N 619100)
(P/N 619102)
P/N 607454
P/N 28463G01
NGK BPR2ES (P/N 607462)
.028” - .031" (.7 mm - .8 mm) Gap
P/N 26414G1
P/N 618630
#1157 (P/N 611242)
Tail Light Bulb
Friction Modifier (Rear Axle)
Fuel Tank / Fuel
Spark Plug
ALL TORQUE FIGURES ARE IN FT. LBS. (Nm)
BOLT SIZE
Grade 2
1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 3/4" 7/8" 1"
Unless otherwise noted in text, tighten all hardware in accordance with this chart.
This chart specifies 'lubricated' torque figures. Fasteners that are plated or lubricated when
installed are considered 'wet' and require approximately 80% of the torque required for 'dry' fasteners.
4
(5)
8
(11)
15
(20)
24
(33)
35
(47)
55
(75)
75
(102)
130
(176)
125
(169)
190
(258)
Grade 5
Grade 8
6
(8)
13
(18)
23
(31)
35
(47)
55
(75)
80
(108)
110
(149)
200
(271)
320
(434)
480
(651)
6
(8)
18
(24)
35
(47)
55
(75)
80
(108)
110
(149)
170
(230)
280
(380)
460
(624)
680
(922)
BOLT SIZE
Class 5.8
(Grade 2)
M4 M5 M6 M8 M10 M12 M14
1
(2)
2
(3)
4
(6)
10
(14)
20
(27)
35
(47)
55
(76.4)
Class 8.8
(Grade 5)
2
(3)
4
(6)
7
(10)
18
(24)
35
(47)
61
(83)
97
(131)
Class 10.9
(Grade 8)
3
(4)
6
(8)
10
(14)
25
(34)
49
(66)
86
(117)
136
(184)
5.8
8.8
10.9