Curtis G3 D500 Series User Manual Download

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G3 D500 Series

Airpot Coffee Brewing System

USER GUIDE

READ AND SAVE THESE INSTRUCTIONS

NOTICE TO INSTALLER

: Please leave this booklet with the machine.

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080519C

FC30 - D500, FRONT COVER

F-10029 revB

Summary of Contents for G3 D500 Series

Page 1: ...G3 D500 Series Airpot Coffee Brewing System USER GUIDE READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine 080519C FC30 D500 FRONT COVER F 10029 revB...

Page 2: ...G 3DUWV 7DQN VVHPEO SRUW IP55 OHFWULFDO 6FKHPDWLF 9ROW ES55 OHFWULFDO 6FKHPDWLF XDO 9ROWDJH 6 OHFWULFDO 6FKHPDWLF SRUW DWW ES57 OHFWULFDO 6FKHPDWLF SRUW DWW ES104 7URXEOHVKRRWLQJ XLGH HQHUDO 7 7URXEOH...

Page 3: ...120 220 V 13 6 12 0 A 2 x 1600 W 2W 3W G 1600 2700 W 50 60 Hz 4 0 7 0 gal hr 15 1 26 5 l hr EXPORT D500GT30A000 Single brewer Export 1 PH 230 V 16 9 A 1 x 3500 W 2W G 3880 W 50 60 Hz 7 0 gal hr 26 5...

Page 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Page 5: ...ST QQMJBODFT DBO CF VTFE CZ QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerni...

Page 6: ...2006 42 EC Machinery and Directive 2014 35 EU LVD The declaration of conformity is included with this appliance The appliance bears the CE mark This appliance is subject to the directive on waste ele...

Page 7: ...4FF UIF SPECIFICATIONS section for the correct size The water line should also be capable of being controlled by a shut off valve Do not connect the water line to a saddle valve or needle valve SFRVJS...

Page 8: ...sting power cable from the terminal block and remove it 7 Disconnect and cap the jumper wire between the C and N terminals on the terminal block 8 Feed the 220 240 Volt power cable through the strain...

Page 9: ...to the Back 13 Remove the front cover by removing the screws that hold it in place 14 Loosen the strain relief on the back of the brewer Connecting the Brewer Wiring Units That Come from the Factory W...

Page 10: ...ave the cord replaced or have the electrical outlet upgraded by a licensed electrician Do not use an extension cord Do not use a power cord plug that is damaged Electrical Connection Connection to a J...

Page 11: ...ady to brew will be displayed on the LCD screen 25 Perform a brew cycle of a least 12 oz 350 ml to purge any remaining air from the system See OPERATING INSTRUCTIONS During the initial brew cycle and...

Page 12: ...programmed into the universal control module UCM To change the settings see the PROGRAMMING GUIDE section The brewer should be ON POmSN UIJT BU UIF SFBS UPHHMF switch Ready to brew should be on the di...

Page 13: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Page 14: ...to air dry Cleaning Pour Pots Wash Wipe the exterior surfaces of the pour pot and lid with a sponge soaked with the detergent solution to remove spills and debris Fill the liner with the detergent sol...

Page 15: ...Call Select Banner Name Select Warmers Auto Off Select Alpha series brewers only P Maintenance Select Beeper On Off Select FreshTrac Glass Select Display Messages Select Language Select Model Select S...

Page 16: ...accessed press or to choose the desired setting Then press to set and exit Brew Count Odom When accessed this feature displays the total brew cycles since the odometer was last reset Press to exit or...

Page 17: ...ose the desired setting then press to exit Beeper On Off turns the beeper that is heard each time a button is pressed on or off the factory default is 0 0ODF BDDFTTFE QSFTT or to choose the desired se...

Page 18: ...T UIF DIBODF UIBU UIF CSFX CBTLFU XJMM CF SFNPWFE UPP FBSMZ 5IF SBOHF JT 0 UP NJO 0ODF accessed press or to choose desired setting then press to exit Display Messages UVSOT EJTQMBZ PG UIF NFTTBHF i3JO...

Page 19: ...m D500GT 14 75in 37 5cm D500GT 24 48in 62 2cm D500GT 19 25in 48 9cm D500GTH 18 15in 46 1cm D500GTH 18 02in 45 8cm D500GTH 27 75in 70 5cm D500GTH 22 52in 57 2cm 20 38in 51 8cm 4 25in 10 8cm 9 25in 23 5...

Page 20: ...25 5 20 21 14 29 13A 27 3 24 10 8 17 26 26 26 12A 12B 7A 7B 7C 7D 2A 2B 4 28 23A 23B 16A 16B 16C 22A 22B 15A 15B 30 19A 19B 13B D500GT D500GTH Main Chassis Exploded View Water tank assemblies 120 Vol...

Page 21: ...ORD TO 81 OD ITEM PART DESCRIPTION 15A WC 1200 1 2 4 5 CORD 14 3 SJTO 6 BLK W PLUG 15B WC 1231 1023 CORD 2 5 mm 90 C 36A 450 750 V STRIPPED W FERRULES ONE END 16A WC 13237 1 2 HARNESS ASSY D500GT H 10...

Page 22: ...3 WC 917 ELEMENT HEATING 1 45KW 120V W JAM NUTS 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT 8 WC 523 THERMOSTAT MANUAL RESET 120 240 VAC 25A...

Page 23: ...KIT ELEMENT HEATING 1 6KW120V W JAM NUT SILICONE O RING 6 WC 1438 101 SENSOR TEMPERATURE TANK ITEM PART DESCRIPTION 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT 8 WC 522 THERMOSTAT...

Page 24: ...SILICONE WASHERS 5B WC 934 04 KIT ELEMENT HEATING 2 5KW 220V W JAM NUT SILICONE WASHERS ITEM PART DESCRIPTION 6 WC 1438 101 SENSOR TEMPERATURE TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEA...

Page 25: ...ELECTRICAL SCHEMATICS ES55 53 4 5 D500GT12 D500GTH12...

Page 26: ...LEVEL PROBE 13 NOT USED 14 NOT USED 15 NOT USED 16 POWER RETURN UCM Pin Assignments 16 Pin Connector Model Voltage V Amps A Wa s W Hertz Hz of Conductor Wires Phase of Tank Elements Tank Element Ra n...

Page 27: ...D 3 NOT USED 4 INLET VALVE 5 BREW VALVE 6 TRIAC GATE 7 TRIAC A2 8 230V L1 9 TANK TEMPERATURE SENSOR 10 TANK TEMPERATURE SENSOR 11 UCM GROUND 12 WATER LEVEL PROBE 13 NOT USED 14 NOT USED 15 NOT USED 16...

Page 28: ...TEMPERATURE SENSOR 11 UCM GROUND 12 WATER LEVEL PROBE 13 NOT USED 14 NOT USED 15 NOT USED 16 220V 240V L2 UCM Pin Assignments 16 Pin Connector Model Voltage V Amps A Wa s W Hertz Hz of Conductor Wire...

Page 29: ...S SFNPWFE UP BMMPX BDDFTT UP UIF WBMWF 3 3VO B CSFX DZDMF XIJMF NPOJUPSJOH UIF WPMUBHF BU UIF WBMWF DPJM UFSNJOBMT G WPMUBHF JT QSFTFOU PO UIF UFSNJOBMT ZPV TIPVME IFBS UIF WBMWF DMJDL PQFO DMPTFE BU...

Page 30: ...UZ G UIF UBOL JT FNQUZ UIF SFTFU TXJUDI IBT QSPCBCMZ PQFOFE VQ EVF UP B MPX XBUFS MFWFM HP UP Water Tank Does Not Fill G UIFSF JT XBUFS JO UIF UBOL CVU OP QPXFS PVU QVTI JO PO UIF SFTFU TXJUDI CVUUPO...

Page 31: ...enser Not Filled To Normal Level During Brewing IFDL UP NBLF TVSF UIBU UIF VOJWFSTBM DPOUSPM NPEVMF 6 CSFX CZQBTT BOE EJMVUJPO MFWFMT BSF TFU QSPQFSMZ 2 IFDL UP NBLF TVSF UIBU UIF nPX SBUF BOE XBUFS Q...

Page 32: ...8BUFS MFWFM mMM FSSPS PS PWFSnPX 5IJT FSSPS NFTTBHF PDDVST XIFO UIF JOMFU WBMWF TPMFOPJE IBT CFFO PO UPP MPOH EVSJOH JOJUJBM mMM PS UBOL SFmMM 4FF UIF ERROR CODES TFDUJPO GPS UIF NBYJNVN UJNFT BMMPXFE...

Page 33: ...und was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if the universal control module UCM constantly has power ou...

Page 34: ...WKH KHDWLQJ WDQN KDV ULVHQ DERYH System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions 1 8BUFS MFWFM PWFSnPX 5IJT FSSPS JOEJDBUF...

Page 35: ...ical and plumbing codes Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment Improper water supply 7KLV LQFOXGHV EXW LV QRW OLPLWHG WR H...

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