Current Tools 66 Operating, Maintenance, Safety And Parts Manual Download Page 1 | Manualshive

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CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606

800.230.5421 or 864.721-4230 • FAX 864.721-4232

www.currenttools.com

Operating, Maintenance, Safety

and Parts Manual

Model 66 Cable Puller with

4 Wheel Mobile Carriage

2/2019

This manual is free of charge. All personnel who operate the Cable

Puller should have a copy of this manual and read and understand

its contents. To request a copy of this manual or replacement safety

decals, or for technical assistance, call or write to the address below.

Read and understand this material before

operating or servicing the Cable Puller. Failure

to understand how to safely operate and service

this unit may result in serious injury or death.

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Summary of Contents for 66

Page 1: ...ree of charge All personnel who operate the Cable Puller should have a copy of this manual and read and understand its contents To request a copy of this manual or replacement safety decals or for technical assistance call or write to the address below Read and understand this material before operating or servicing the Cable Puller Failure to understand how to safely operate and service this unit ...

Page 2: ...NTENTS Safety Alerts 3 Important Safety Information 4 5 Specifications 6 Features 6 Set Up and Operating Instructions 7 10 Common Set Ups 11 Maintenance 12 Exploded View 13 15 Parts List 16 17 Wiring Drawing 17 2 ...

Page 3: ...nd follow these safety instructions Failure to follow these safety instructions may result in injury or death DANGER WARNING CAUTION Immediate hazards which if not avoided WILL result in serious personal injury or death Hazards or unsafe practices which if not avoided COULD result in serious personal injury or death Hazards or unsafe practices which if not avoided COULD result in minor personal in...

Page 4: ...ing Rope should be the only thing to contact the capstan NEVER let swivels grips etc come in contact with the capstan Rope must ALWAYS be pulled over a rotating sheave If a sheave does not rotate turn cable puller off immediately and determine problem before continuing the pull Set up the cable puller so that pulling rope ALWAYS contacts both rollers See drawing below RETAIN SAFETY INFORMATION 4 I...

Page 5: ...ear of all personnel Keep fingers away from adjustment holes and pivoting parts Fingers can be severed by pivoting parts Keep as much rope confined in conduit as possible This will help prevent injury should the rope break and whip violently DO NOT alter this cable puller Doing so will void the warranty Guards and safety features are provided for your protection Wear eye protection when operating ...

Page 6: ...0 hertz 13 amps pulling rope 3 4 or larger double braided composite pulling rope or a pulling rope with a minimum breaking strength of 26 000 lbs FEATURES Integral heavy duty 2 speed motor Quick release conduit couplings 4 wheel carriage contains all components see photo 1 at right Tapered capstan Integral foot switch Permanently lubricated vent free gear box Easy mobility of complete puller with ...

Page 7: ...e floor 4 Continue to lift the motor end and pull the carriage until the extension arm is straight Reinsert the extension arm locking retainer pin to secure the tube making sure to secure the pin with the attached clip Adjustable boom Extension arm 1 From the transport position remove the extension arm locking retainer pin Model 66 Cable Puller shown pinned for transport on 4 wheel mobile carriage...

Page 8: ... boom can be removed and turned for either an up pull or a down pull 8 An additional angle adjustment can be made on the nose unit coupling adapter Remove the angle adjustment pin and adjust the coupling adapter to the desired angle Re insert the angle adjustment pin making sure to secure the pin with the spring clip 7 The angle of the nose unit can be adjusted for multiple pulling angles by remov...

Page 9: ...ing of the coupling sits flush on the conduit If the coupling is not at the correct angle to fully insert into the conduit adjust the angle of the coupling adapter or the length of the adjustable boom Lock the two swivel casters and tighten the coupling thumb screw onto the conduit Insert the locking retainer pin through the first available hole in the puller mount that is on the boom side of the ...

Page 10: ...ATING INSTRUCTIONS continued 17 When the pull is completed pull the ring on the back of the coupling adapter to separate the coupling from the coupling adapter NOTE Be sure to loosen the thumb screw if you have tightened it against the conduit 13 Push the FWD REV switch to the forward position NOTE The Model 66 puller can be disassembled from and used without the 4 wheel carriage Remove the puller...

Page 11: ...ting parts Fingers can be severed by pivoting parts DO NOT allow the rope to overlap on the capstan If this condition begins to occur immediately release the tailing force on the rope If this does not remedy the overlap stop the puller and run the puller in reverse to unwind the overlap The motor gear box and capstan may heat up during the pull Be careful WARNING DANGER CAUTION WARNING DANGER CAUT...

Page 12: ...ill void the warranty Guards and safety features are provided for your protection Capstan Replace the capstan if it is grooved more than 1 16 deep Gear Box The Model 66 Cable Puller has a vent free gear box and is factory lubricated for life with synthetic semi fluid gear lubricant with an operating range of 5 F to 220 F ...

Page 13: ...T HEX ZINC 3 8 16 8 3 506 3 WASHER FLAT 3 8 USS ZINC 8 4 524 11 3 8 16 1 0 HEX HEAD SCREW 8 5 66 004 WHEEL 2 6 66 119 BASE 1 7 66 51 COUPLING 2 1 8 66 52 COUPLING 2 1 2 1 9 66 53 COUPLING 3 1 10 66 54 COUPLING 3 1 2 1 11 66 55 COUPLING 4 1 12 77 016 COTTER PIN 3 16 1 1 4 LONG 2 13 77 017 WASHER FLAT 3 4 SAE 2 14 752 104 CASTER SWIVEL 2 PARTS LIST 4 WHEEL CARRIAGE ...

Page 14: ...EXPLODED VIEW 66 CABLE PULLER 13 EXPLODED VIEW GEAR ASSEMBLY 14 EXPLODED VIEW 66 CABLE PULLER EXPLODED VIEW DRIVE ASSEMBLY ...

Page 15: ...EXPLODED VIEW 66 CABLE PULLER 13 EXPLODED VIEW BOOM ASSEMBLY 15 ...

Page 16: ...OCKET 1 2 X 2 75 1 22 66 003 LOCKING RETAINER PIN ZINC 1 2 X 3 3 23 66 111 NOSE UNIT 1 24 66 114 PULLER MOUNT 1 25 66 300 66 CART ASSEMBLY 1 26 66 125 EXTENSION ARM 1 27 66 127 ADJUSTMENT TUBE 1 28 66 138 FOOT 1 29 66 143 PULLER MOUNT PIN ASSEMBLY 1 30 66 2 GEARBOX 1 31 66 30 SCREW HEX FLANGE 3 8 16 1 8 32 66 32 SCREW SOCKET HEAD CAP M6 25 4 33 66 33 SCREW HEX HEAD CAP GR5 ZINC 7 16 14 1 5 2 34 66...

Page 17: ...SPACER 2 ITEM PART DESCRIPTION QTY 51 66 684 PIN 66 PULLER 2 52 66 685 HI LO WELDMENT 1 53 66 695 BRACKET FAB SWITCH 1 54 66 742 HI LO SWITCH 1 55 66 76 WASHER FLAT 7 16 SAE 2 56 66 971 LOWER TUBE WELDMENT 1 57 77 017A WASHER FLAT SAE ZINC 1 2 1 58 77 035A ROLL PIN 1 8 3 4 2 59 9544 16 WASHER FLAT 5 16 3 WIRING DRAWING FOOT SWITCH ...

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