Culligan M1 Series Installation, Operation And Service Instructions Download

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M1 RO Parts Diagrams and Lists

Cat. No. 01022940

CP Plus Controller Assembly

Figure 39.

CP Plus Controller assembly.

Item

Part No.

Description

Quantity

—

01024478

Controller, CP Plus, complete

01025746

Assembly, Cable, Rocker Switch

01024282

Assembly, Cable, Push Button

01024139

Circuit Board, CP Plus Controller

01024179

Power Cord, CP Plus Controller

Summary of Contents for M1 Series

Page 1: ...ULLIGAN M1 Series Reverse Osmosis Water Treatment Systems Models from 2011 2014 Culligan International Com pa ny Installation Operation and Service Instructions Cat No 01022940 Rev E 02 14 14 DCO 014260 ...

Page 2: ...ervice Agent or similarly qual ified person in order to avoid a hazard WARNING This device complies with Part 15 of the FCC rules subject to the two following conditions 1 This device may not cause harmful interference and 2 This device must accept all interference received including interference that may cause undesired operation This equipment complies with Part 15 of the FCC rules Any changes o...

Page 3: ...oller Models From 2011 Contents Introduction 1 Features 2 M1 Series Specifications 3 Unit Configurations 4 M1 RO Installation 5 Operation 21 Initial Startup 22 Accessories 29 Service and Maintenance 30 Flow Diagram 42 Wiring Diagram 43 M1 RO Parts Diagrams and Lists 44 Appendix A M1 RO International 58 Appendix B Basic Principles 75 Index 78 ...

Page 4: ... Factor gallons per minute gpm liters per minute l min 3 785 gallons per day gpd cubic meters per hour m 3 hr 0 000158 gallons gal liters l 3 785 pounds per square inch psi bar 0 0689 degrees Fahrenheit F degrees Centigrade C F 32 x 0 556 pounds lbs kilograms kg 0 4536 Inches in millimeters mm 25 4 parts per million ppm mg l 1 00 ...

Page 5: ...e when approved for printing Continuing design refinements could cause changes that might not be included in this publication Safe Practices Throughout this manual there are paragraphs set off by special headings Notice Notice is used to emphasize installation operation or maintenance information which is important but does not present any hazard For example NOTICE The nipple must extend no more t...

Page 6: ... treatment requirements from 0 2 to 2 8 gallons per minute 288 to 4 000 gallons per day Mount the system on a wall to save floor space or install it on the floor using an optional floor stand A rich standard feature set with multiple options can satisfy virtually any application Select the right size and choose any options needed to complete your system Key Product Features Simple System Integrati...

Page 7: ...1 1 1 1 1 1 1 1 1 1 1 Product Flow gpm L min 0 17 0 64 0 35 1 32 0 52 1 97 0 69 2 61 0 83 3 14 1 18 4 47 1 53 5 79 1 40 5 30 2 8 10 6 Concentrate Flow gpm L min 0 51 1 93 0 35 1 32 0 52 1 97 0 69 2 61 0 83 3 14 1 18 4 47 1 53 5 79 4 17 15 78 2 78 10 52 Required Inlet Feed Flow gpm L min 0 68 2 57 0 7 2 65 1 04 3 94 1 38 5 22 1 66 6 28 2 36 8 93 3 06 11 58 5 56 21 04 5 56 21 04 Pump Flow 150 psi gp...

Page 8: ...width varies by model see M1 RO Parts Diagrams and Lists on page 44 for system part numbers Flow Meter Pressure Gauge CP Plus Controller Recirculation Control Prefilter Waste Control Membranes Power ON OFF Switch RUN NOW Button Product Outlet Figure 1 M1 RO front view Mounting Brackets Motor Inlet Solenoid Pressure Switch Pump Figure 2 M1 RO back view ...

Page 9: ...g flow rates 8 Clean rags 9 Thermometer 10 Stopwatch with a second hand 11 Portable Total Dissolved Solids meter 12 Safety glasses Location Series M units are designed for wall mounting so that all components are accessible for maintenance and monitoring The wall you choose for mounting the unit must be capable of supporting at least 130 pounds See the assembly section below for installation detai...

Page 10: ...3 to install the RO system to a concrete wall Place the unit against the wall level the unit and mark the wall through the mounting holes Drill the holes in the wall and mount the unit Horizontal holes are on 16 centers Verti cal holes are on 2 centers Figure 3 RO wall assembly bracket kit included with unit ...

Page 11: ...in the wall Assemble the wall brackets to the bracket adapter Mount the adap ter and wall brackets to the wall Mount the pump motor assembly and the membrane assembly to the brackets Align with 18 studs Align with 20 studs Mounting Bracket Wall Mount Bracket Adaptor Mount To Wall Figure 4 Optional Wall Mount Bracket Stand Mounting optional If the RO unit requires floor mounting a rigid steel stand...

Page 12: ...ect the membranes to the pump motor panel Refer to Figure 10 on page 12 through Figure 15 on page 17 for the tubing assembly instructions Detailed drawings of the fittings and housings can be found in the parts section Prefilter Cartridge 1 Locate the prefilter cartridge packed with the main unit 2 Unscrew the prefilter bowl 3 Lubricate the seal ring with silicone lubricant as required 4 Remove th...

Page 13: ...crews so the clip can be slid out of the groove Note placement of the caps to assure reinstallation in the same orientation 3 Check the O ring seals on the membrane and end plug and the membrane brine seal for damage If an O ring is cut or crimped it may cause high flow and poor quality Replace any suspicious looking O rings End Cap Retaining Rings Screws O Rings FLOW Membrane Brine Seal Housing F...

Page 14: ...uration System Inlet 1 2 Tube From Membrane Concentrate 3 8 Tube Return Assembly Tube Pressure Gauge Tube To Membrane Feed 1 2 Tube System Waste Concentrate 3 8 Tube From Membrane Product Tube 1 2 Tube System Product Water 3 8 Tube Figure 9 M1 Series tubing configuration ...

Page 15: ...d water can be used for a short period install bypass plumbing around the unit Concentrate Water Connections 1 Direct 3 8 piping to drain from the outlet of the unit 2 To prevent siphoning of the water in the unit to drain raise the concentrate piping above the level of the mod ules and provide an anti siphon loop WARNING An air gap must be provided between the end of the concentrate tubing and th...

Page 16: ...SERTED INTO RECIRCULATION ASSEMBLY ON MOTOR PANEL M1 ONLY INSERT 3 8 FITTING ASSEMBLY OVER 3 8 STEM 3 8 TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 3 8 STEMS 1 2 TUBE FOR PRODUCT 1 2 TUBE FOR FEED INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM REMOVE CAPS ON 3 8 STEMS Figure 10 RO 1S tubing assembly instructions ...

Page 17: ...FEED 1 2 TUBE FOR PRODUCT 3 8 TUBE FOR RECIRCULATION WASTE INSERT 3 8 X3 8 ELBOW OVER 3 8 STEM INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT PRODUCT FITTING ASSEMBLY OVER 3 8 STEMS REMOVE CAPS ON 3 8 STEMS REMOVE CAPS ON 3 8 STEMS INSERT FEED FITTING ASSEMBLY OVER 3 8 STEMS BOTTOM SIDE OF MEMBRANES Figure 11 RO 2S 2L tubing assembly instructions ...

Page 18: ...BRANES 3 8 TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 3 8 STEMS INSERT PRODUCT FITTING ASSEMBLY OVER 3 8 STEMS 1 2 TUBE FOR FEED INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT FEED FITTING ASSEMBLY OVER 3 8 STEMS REMOVE CAPS ON 3 8 STEMS 3 8 STEM ELBOWS TO BE INSERTED INTO RECIRCULATION ASSEMBLY ON MOTOR PANEL M1 G1 ONLY USED FOR FLOOR STAND APPLICATION 1 2 TUBE FOR PRODUCT Figure 12 RO 3S 3L tubing ...

Page 19: ...ICATION 1 2 TUBE FOR FEED INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT FEED FITTING ASSEMBLY OVER 3 8 STEMS INSERT 3 8 X3 8 ELBOW OVER 3 8 STEM 3 8 TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 3 8 STEMS REMOVE CAPS ON 3 8 STEMS INSERT FEED FITTING ASSEMBLIES OVER 3 8 STEMS BOTTOM SIDE OF MEMBRANES Figure 13 RO 4S 4L tubing assembly instructions ...

Page 20: ...R FEED INSERT 1 2 X1 2 ELBOW OVER1 2 STEM INSERT 1 2 X1 2 ELBOW OVER1 2 STEM REMOVE CAPS ON 1 2 STEMS USED ONLY IN M1 G1 1F UNITS INSERT FITTING ASSEMBLY OVER 1 2 STEM 3 8 TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 1 2 STEMS INSERT INTO RECIRULATION WASTE ASSEMBLY ON MOTOR PANEL M1 G1 1F UNITS ONLY Figure 14 RO 1F tubing assembly instructions ...

Page 21: ...PRODUCT 1 2 TUBE FOR FEED INSERT 1 2 X1 2 ELBOW OVER 1 2 STEM 3 8 TUBE FOR RECIRCULATION WASTE INSERT 3 8 X1 2 ELBOW OVER INSERT PRODUCT FITTING ASSEMBLY REMOVE CAPS ON 1 2 STEMS INSERT FEED FITTING ASSEMBLY OVER 1 2 STEMS BOTTOM SIDE OF MEMBRANES REMOVE CAPS ON 1 2 STEMS 1 2 STEM OVER 1 2 STEMS Figure 15 RO 2F tubing assembly instructions ...

Page 22: ...in high water quality a hydrophilic air vent filter vacuum breaker pop off valve ultraviolet lamp and pressure relief valve may be required Direct Feed If the product water is to be used directly without storage a few precautions are necessary to prevent damage to the elements Install a pressure gauge pressure switch and a normally open dump solenoid in the product water line as shown in Figure 16...

Page 23: ... with the six foot three wire power cord Pre Installation Recommendations Follow the local electrical code requirements Be sure electrical power is off and disconnected at the source before completing any wiring cabling connections Maintain a distance of at least 10 feet between the controller and any electrical distribution panels raceways carry ing 300 volts or more Use the cabling provided Fail...

Page 24: ... Plus circuit board Dump Solenoid Connection For direct feed applications the dump solenoid is wired to the 120 Volt motor cord contacts L1 and L2 When the motor is running the dump solenoid valve is energized and closes When the unit shuts down the dump solenoid valve opens to drain Dry Contact Connections The dry contact terminal strip is located on the bottom right of the circuit board see Figu...

Page 25: ...r pressure and auto restart Power loss and return auto restart Pretreatment lockout Storage tank level or pressure switch control Diagnostic indicator lights and Run Now button The CP Plus controller has the following characteristics Inlet pressure switch to detect the presence absence of feed water pressure to the RO Inlet solenoid valve which is normally closed when the RO is off The valve opens...

Page 26: ...on page 3 NOTICE The RO elements membranes require a 24 hour pre service flush CAUTION As the concentrate flow is reduced the system pressure will increase Open the sys tem pressure control valve as required to prevent the system pressure from exceeding 150 psi 1034 kPa Excessive pressure will damage the pump and may cause property damage NOTICE Depending on the feed water quality it may be possib...

Page 27: ...water 13 If connected test the storage tank level control shutdown and the pretreatment lockout function Controller Behavior when Power First Applied 1 When main power is first applied to the CP Plus controller the POWER LED is lighted 2 If pretreatment lockout is not in effect and the storage tank is not full the READY LED is lighted 3 The controller will first wait for a one hour delay To immedi...

Page 28: ...e of either an electrical power loss or loss of inlet pressure the system will follow the behavior described in step 1 10 If the unit stops because it has been in a continuous make water operation for the previous two hours the pump will remain off for one minute During this time the inlet solenoid valve will remain open and the system will perform a line pressure front side membrane flush to drai...

Page 29: ...eed pressure Example 115 psig 5 Divide the product flow by the result from step 4 Example 1000 115 8 69 ml min psi 6 Multiply the result from step 5 by 105 Example 8 69 x 105 913 ml min 7 Measure the temperature of the feed water then determine the temperature correction factor from Table 1 Example At a temperature of 55 F the factor is 1 54 Temp F Temp C Correction Factor Temp F Temp C Correction...

Page 30: ...e units are used for pre treatment they should be duplexed or regenerated by a timeclock so that regeneration can occur when the RO unit is not in operation Wiring for Hi Flo 22 Hi Flo 55e CSM Softeners and Filters with MVP Controls For these systems you must add a 24 VAC relay part number 01016156 to provide the pretreatment contact MVP to Relay Connect a wire from terminal 5 of the relay to the ...

Page 31: ...er Smart GBE Controller Relay Figure 21 GBE CP Plus wiring Flush Modes Line Pressure Front Side Flush Prior to Startup When main power is first applied to the CP Plus controller the controller will first wait for a one hour delay and will then open the RO inlet solenoid valve and waits for an additional period of one minute During this one minute feed water under line pressure enters the RO passes...

Page 32: ...switch opens the controller will turn off the RO Connect Level Control Here A NORMALLY CLOSED Level Switch is required The switch is closed when the tank water level is below the switch STORAGE TANK Figure 22 RO level control switch Connect the level control or pressure switch to the TANK FULL terminals see Figure 22 These terminals are intended for dry contact wiring using 18 24ga wire Remove the...

Page 33: ...em If the total dissolved solids measured by the TDS probe exceeds the required quality level set by the DIP switches the system will stop producing treated water The probe is connected to the CP Plus board via an MT board P N 01022143 see Figure 23 CP Plus Board MT Board TDS Probe PN 01022143 PN 01021876 Figure 23 CP Plus MT Board TDS Probe connection ...

Page 34: ...VALVE OPEN PUMP ON On systems equipped with an optional TDS probe the system has stopped mak ing water because the product TDS has risen above the required water quality set by the DIP switches If the system has stopped it might indicate that the RO membrane has failed or there might be some other problem with the system After resolving the problem restart the RO by momentarily switching the power...

Page 35: ...systems A Low quantity of product water A See 4 B Demand for product water ex ceeds unit capacity B Install additional modules Prefilter Cartridge Replacement The prefilter cartridges should be changed when the pressure drop across the prefilter increases by 15 psi 103 kPa Refer to the diagram in the installation section CAUTION The pressure after the prefilter should not be less than 20 psi 138 k...

Page 36: ... crimped it may have caused high flow and poor quality Replace the O rings and retest before replacing the entire element 6 Remove a new element from its plastic bag Lightly lubricate the O rings with a silicone based lubricant or use a mixture of 70 glycerin and 30 water CAUTION DO NOT use a petroleum based lubricant because it will damage the synthetic rubber and the membrane 7 Make sure the bri...

Page 37: ...Service and Maintenance 33 Cat No 01022940 End Cap Retaining Rings Screws O Rings FLOW Membrane Brine Seal Housing Figure 24 M Series membrane ...

Page 38: ...ump against the motor making certain the pump and motor flanges are in com plete contact and are not skewed 8 Make sure the clamp is fully seated around the entire circumference of the pump and motor flanges Tighten the coupling screw fully then loosen the screw 1 4 to 1 2 turn 9 Rotate the pump so that the inlet and outlet ports point to the right Verify that the pump is still aligned properly to...

Page 39: ...eaning the 1 series RO units that use brass pumps and solenoid valves do not use a cleaning agent with a pH below 5 0 CAUTION Always use caution when handling any chemical Refer to the material safety data sheet for recommendations in the safe handling of this chemical The MSDS is avail able from the manufacturer of the chemical Use the proper protective safety equip ment CAUTION Local codes may p...

Page 40: ...ate tubing from the membrane to the motor panel and direct the tubing to the drain Draw the Sanitizing Solution Through the Unit 1 Apply power to the unit and then press the RUN NOW button 2 Allow about half of the sanitizing solution to be drawn through the system CAUTION If the unit vibrates severely the pump may be cavitating Turn the power switch OFF Raise the bucket to ensure adequate pressur...

Page 41: ...them to drain In most cases water pretreatment such as filters and softeners will prevent the deposit of these contaminants When these deposits occur there will be a decrease in the product water flow and quality When these symptoms be come excessive the modules must be cleaned before they are permanently damaged To determine when cleaning is needed compare the current system performance to the pe...

Page 42: ...mple if the product flow is low but the percent rejection is normal the likely causes of the problem are silt or biofouling Please note that if the product flow rate has increased with no increase in temperature or pressure the likely reason is damage to the membrane which cannot be repaired by cleaning Once the foulant has been identified choose the recommended cleaning chemical s from Table 6 Me...

Page 43: ... allow feed water to displace air in the cleaning tubing then close the inlet water shutoff valve Step 1 Clean the Unit 1 Apply power to the unit and then press the RUN NOW button CAUTION If the pump is noisy cavitation is occurring and the pump will be damaged Turn the power switch OFF and check for any obstructions to flow Reduce the pump pressure as required to prevent cavitation 2 Record the p...

Page 44: ...t is an alkaline solution of tri sodium phosphate TSP a common ingredient in detergents 2 If the solution remains clear direct the concentrate tubing to drain apply power to the unit and then press the RUN NOW button Check that the unit is drawing chemical solution CAUTION If the pump is noisy cavitation is occurring and the pump will be damaged Turn the unit power off and check for any obstructio...

Page 45: ...NOW button and then flush the cleaning solution from the unit for 30 minutes or until the pH levels of the concentrate water and the product water remain constant CAUTION Soft water must be used to flush the caustic solution or hardness will precipitate If soft water is not available use temporary portable exchange softener tanks 5 Adjust the system pressure to the normal value Measure all flows T...

Page 46: ...2 9 9 86720 5 6833 81 7 21752 5 0 0 5 1 286 1 6 36 3 9 9 21 175 7 7 5 81 7 352 8 7 81 7 1 9 9 9 2 1 725 0 2 0 7 5 9 1 21752 9 9 3 35 6685 1 725 36 35 6685 6 7 69 62 12 9 9 7 6 7 6 352 211 7 21 72 352 66 25 167580 17 6833 75 35 6685 5 8 725 86720 5 6833 36 3 6 69 3803 02725 67 5 5 8 7 21 237 21 7 6 3 3 0 67 0 352 8 7 ...

Page 47: ...nnection GREEN GREEN GREEN NOTE The inlet pressure switch is CLOSED when the pressure is sufficient for the RO to run A NORMALLY CLOSED Level Switch is required The switch is CLOSED when water level is below the float or pressure in the storage tank is below the shutoff pressure STORAGE TANK PRETREATMENT LOCKOUT SWITCH A NORMALLY CLOSED switch is required This switch is OPEN during regeneration bu...

Page 48: ...Connections 10 1 6 16 17 12 11 2 4 15 Figure 26 M1 RO front view 3 8 7 System Inlet 1 2 Tube From Membrane Concentrate 3 8 Tube Return Assembly Tube Pressure Gauge Tube To Membrane Feed 1 2 Tube System Waste Concentrate 3 8 Tube From Membrane Product Tube 1 2 Tube System Product Water 3 8 Tube Figure 27 M1 RO rear view ...

Page 49: ...01022107 Motor 3 4 HP 115V 1725 RPM Nema Frame 48Y Carbonator Mount Style 1 1 1 1 1 01022033 V band Pump Motor 1 1 1 1 1 1 1 1 1 10 01025339 Flow Meter 0 1 1 gpm Panel Mount 1 1 1 1 10 01025340 Flow Meter 0 35 3 5 gpm Panel Mount 1 1 1 1 1 11 01025480 Filter Housing 10 BB 1 1 1 1 1 1 1 1 1 12 01022387 Cartridge Filter 1 1 1 1 1 1 1 1 1 15 01024455 Bracket Kit Wall Mount 1 1 1 1 1 1 1 15 01024484 B...

Page 50: ...ly Feed M1 items 1 8 1 Tee 1 2 Threaded PVC Sch 80 1 2 Male Adapter 1 2 Spigot x NPT Sch 80 4 3 Elbow 1 2 Soc PVC Sch 80 1 4 Bushing 1 2 x 1 4 SxT PVC Sch 80 1 5 01023380 Solenoid Assy 120V 60Hz with bullet connectors 1 5 01023070 Solenoid Coil Repl 110 120V 50 60Hz 1 6 01007604 Pressure Gauge 1 4 NPT 0 200 PSI Liquid filled 1 7 Tee 1 2 Socket PVC Sch 80 1 8 Plug 1 2 Spig 1 9 01024477 Cable Soleno...

Page 51: ... 1 1 2 Sch 80 Pipe 3 5 length 1 2 Tee 1 2 Socket PVC Sch 80 1 3 Tee 1 2 Threaded PVC Sch 80 1 4 Male Adapter 1 2 Spigot x NPT Sch 80 1 5 Bushing 1 2 x1 4 TxT PVC Sch 80 1 6 01024302 Switch Adjustable Pressure 6 30 PSI 1 7 Bushing 1 2 x1 4 SxT PVC Sch 80 1 8 Stem Adapter 1 2T x 1 2 Stem Polypropylene 1 9 Elbow Union 1 2 Tube Polypropylene 1 10 Elbow 1 2 Soc Sch 80 1 11 Connector Male 1 4 NPT x 3 8 ...

Page 52: ...Quantity 01022053 Return Drain Assembly 1 01022013 Needle Valve 1 4 FNPT Brass 2 2 Nipple 1 4xClose PVC Sch 80 TBE 1 3 Tee 3 8 Socket PVC Sch 80 2 4 Bushing 3 8x1 4 SxT PVC Sch 80 2 5 Pipe 3 8 SCH 80 Length 1 75 2 6 Bushing 3 8x1 4 SxS PVC Sch 80 1 7 Connector Male 1 4 NPTx3 8 Tube PI PP 2 8 Nipple 1 4x1 3 4 PVC Sch 80 TOE 1 9 Plug 3 8 Cap Socket 1 10 Stem Adapter 1 4Tx3 8 Stem PP 1 ...

Page 53: ...ure Gauge Assembly 1 2 3 4 Figure 31 Pressure Gauge Assmbly Item Part No Description Quantity 01021997 System Pressure Gauge Asembly 1 Bushing 1 2 x1 4 TxT PVC Sch 80 1 2 Tee 1 2 Threaded PVC Sch 80 1 3 1 2 1 2 NPT Tube Male Connector 2 4 01007604 Pressure Gauge 1 ...

Page 54: ...2877 Housing Filter FRP 4 End Port 1 2 2 01024288 RO Membrane 2 5 x21 1 2 3 4 2 01024289 Membrane 2 5 x40 2 3 4 2 01024290 Membrane 4 x40 1 2 3 01023071 End Plug Assy 2 5 2 4 6 8 4 6 8 3 01023073 End Plug Assy 4 2 4 4 01023072 O Ring kit 2 5 1 2 3 4 2 3 4 4 01023074 O Ring Kit 4 1 2 5 P1022648 O Ring Head Seal 2 5 20 Pack 2 4 6 8 4 6 8 5 P1021848 O Ring Head Seal 4 20 Pack 2 4 01023411 Clamps RO H...

Page 55: ...C 2 3 Figure 33 M1 1S sub assembly Item Part No Description Quantity 01023412 Assembly Membrane Single 2 5 x21 01023904 Kit Tube and Fittings 1S includes items 1 5 1 Elbow Union 3 8 Tube PI Polypropylene 1 EA 2 Fitting Stem Adapter 1 4Tx3 8 Stem Polypropylene 3 EA 3 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 2 EA 4 Fitting Stem Elbow 3 8T x 3 8 Stem Polypropylene 3 EA 5 Plug 1 4 NPT PVC Sch 8...

Page 56: ...art No Description Quantity 01023412 Assembly Membrane Housing Single 2 5 x21 2S 01023417 Assembly Membrane Housing Single 2 5 x40 2L 01023907 Kit Tube and Fittings 2S 2L includes items 1 8 1 Elbow Union 3 8 Tube PI Polypropylene 3 EA 2 Tube 3 8 cut length 3 1 EA 3 Tube 1 2 Length 3 5 1 EA 4 Stem Adapter 1 4Tx3 8 Stem Polypropylene 6 EA 5 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 2 EA 6 Tee ...

Page 57: ...023412 Assembly Membrane Housing Single 2 5 x21 01023417 Assembly Membrane Housing Single 2 5 x40 01023908 Kit Tube and Fittings 3S 3L includes items 1 9 1 Elbow Union 3 8 Tube PI Polypropylene 5 EA 2 Tube 3 8 cut length 4 4 2 EA 3 Tube 1 2 Length 4 25 2 EA 4 Stem Adapter 1 4Tx3 8 Stem Polypropylene 9 EA Item Part No Description Qty 5 Fitting Union Reducing 1 2 x 3 8 PI Polypropylene 2 EA 6 Tee Un...

Page 58: ...Part No Description Qty 01023412 Assembly Membrane Housing Single 2 5 x21 01023417 Assembly Membrane Housing Single 2 5 x40 01023909 Kit Tube and Fittings 4S 4L in cludes items 1 8 1 Elbow Union 3 8 Tube PI Polypropylene 7 EA 2 Tube 3 8 cut length 4 4 3 EA 3 Tube 1 2 Length 4 25 3 EA Item Part No Description Qty 4 Stem Adapter 1 4Tx3 8 Stem Polypropylene 12 EA 5 Elbow Union Reducing 1 2 x 3 8 PI P...

Page 59: ...assembly Item Part No Description Quantity 01022875 Assembly Membrane Housing Single 4 0 x40 01023922 Kit Tube and Fittings 1F includes items 1 7 1 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 1 EA 2 Elbow Plug In 3 8 stem 3 8 tube 1 EA 3 Elbow Union 1 2 Tube Polypropylene 2 EA 4 Stem Adapter 1 2Tx1 2 Stem Polypropylene 3 EA 5 Plug 1 2 NPT PVC Sch 80 1 EA 6 BUSHING 3 4x1 2 TxT PVC SCH 80 2 EA 7...

Page 60: ...iew Top View 2 3 1 8 2 5 2 2 5 Figure 38 M1 2F sub assembly Item Part No Description Quantity 01022875 Assembly Membrane Housing Single 4 0 x40 01023914 Kit Tube and Fittings 2F includes items 1 8 1 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 1 EA 2 Elbow Union 1 2 Tube Polypropylene 4 EA 3 Stem Adapter 1 2Tx1 2 Stem Polypropylene 6 EA 4 Plug 1 2 NPT PVC Sch 80 2 EA 5 BUSHING 3 4x1 2 TxT PVC S...

Page 61: ... 3 Figure 39 CP Plus Controller assembly Item Part No Description Quantity 01024478 Controller CP Plus complete 1 2 01025746 Assembly Cable Rocker Switch 1 3 01024282 Assembly Cable Push Button 1 9 01024139 Circuit Board CP Plus Controller 1 12 01024179 Power Cord CP Plus Controller 1 ...

Page 62: ...on GREEN YELLOW GREEN YELLOW GREEN YELLOW NOTE The inlet pressure switch is CLOSED when the pressure is sufficient for the RO to run A NORMALLY CLOSED Level Switch is required The switch is CLOSED when water level is below the float or pressure in the storage tank is below the shutoff pressure STORAGE TANK PRETREATMENT LOCKOUT SWITCH A NORMALLY CLOSED switch is required This switch is OPEN during ...

Page 63: ...Plus board to incorrect voltage will cause permanent damage to equipment RUN NOW Push Button Connector High Voltage Terminals 115V 230V Voltage Selector Switch Connection for Optional TDS Probe Dry Contact Terminals Fuse 250 VAC 125 mA 5mm x 20mm GREEN YELLOW BLUE BROWN BROWN BLUE BROWN BLUE Figure 41 CP Plus circuit board configured for 230 VAC ...

Page 64: ... 1 01 01 1 1 1 1 Product Flow gpm L min 0 17 0 64 0 35 1 28 0 52 1 97 0 83 3 14 1 18 4 47 1 53 5 79 Concentrate Flow gpm L min 0 51 1 93 0 35 1 28 0 52 1 97 0 83 3 14 1 18 4 47 1 53 5 79 Required Inlet Feed Flow gpm L min 0 68 2 57 0 7 2 65 1 04 3 94 1 66 6 28 2 36 8 93 3 06 11 58 Pump Flow 150 psi gpm L min 1 33 5 03 2 53 9 58 3 1 11 73 Maximum Module Feed Pressure psig kPa 150 1034 Nominal Modul...

Page 65: ... WASTE INSERT 10mm ELBOW OVER 10mm STEM INSERT 10mm ELBOW OVER 10mm STEM INSERT PRODUCT FITTING ASSEMBLY OVER 10mm STEMS REMOVE CAPS ON 10mm STEMS REMOVE CAPS ON 10mm STEMS INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS BOTTOM SIDE OF MEMBRANES 10mm TUBE FOR PRODUCT USED FOR FLOOR STAND APPLICATION Figure 42 RO 1S tubing assembly instructions 230V ...

Page 66: ...RCULATION WASTE INSERT 10mm ELBOW OVER 10mm STEM INSERT 10mm ELBOW OVER 10mm STEM INSERT PRODUCT FITTING ASSEMBLY OVER 10mm STEMS REMOVE CAPS ON 10mm STEMS REMOVE CAPS ON 10mm STEMS INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS BOTTOM SIDE OF MEMBRANES 10mm TUBE FOR PRODUCT USED FOR FLOOR STAND APPLICATION Figure 43 RO 2S 2L tubing assembly instructions 230V ...

Page 67: ...D 10mm TUBE FOR PRODUCT INSERT 10mm ELBOW OVER 10mm STEM INSERT PRODUCT FITTING ASSEMBLY OVER 10mm STEMS REMOVE CAPS ON 10mm STEMS INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS BOTTOM SIDE OF MEMBRANES INSERT 10mm FITTING ASSEMBLY OVER 10mm STEM 10mm TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 10mm STEMS For Recirculating Assembly on Motor Panel Figure 44 RO 3S 3L tubing assembly instructions 230V ...

Page 68: ...D FITTING ASSEMBLIES OVER 3 8 STEMS BOTTOM SIDE OF MEMBRANES USED FOR FLOOR STAND APPLICATION REMOVE CAPS ON 10mm STEMS 10mm TUBE FOR FEED 10mm TUBE FOR RECIRCULATION WASTE INSERT 10mm ELBOW OVER 10mm STEM INSERT 10mm ELBOW OVER 10mm STEM INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS 10mm TUBE FOR PRODUCT Figure 45 RO 4S 4L tubing assembly instructions 230V ...

Page 69: ...s 10 1 6 16 17 12 11 2 4 15 Figure 46 M1 RO front view System Product Tube System Waste Tube To Membrane Feed Tube System Inlet Tube 3 8 7 18 19 20 18 19 Concentrate from Membrane Assy Product from Membrane Assy 18 19 18 19 20 18 19 18 19 Figure 47 M1 RO rear view ...

Page 70: ... Motor 1 1 1 1 1 1 10 01025339 Flow Meter 1 1 GPM 5 4 LPM Panel Mount 1 1 1 10 01025340 Flow Meter 5 5 GPM 2 18 LPM Panel Mount 1 1 1 11 01025480 Filter Housing 10 BB 1 1 1 1 1 1 12 762350 Cartridge Filter 1 1 1 1 1 1 15 01024455 Bracket Kit Wall Mount 1 1 1 1 1 15 01024484 Bracket Kit Wall Mount 1 16 01025333 Assembly Membrane 2 5x21 Metal Metric 1 2 3 16 01025334 Assembly Membrane 2 5x40 Metal M...

Page 71: ...1 Tee 1 2 Threaded PVC Sch 80 1 2 Male Adapter 1 2 Spigot x NPT Sch 80 4 3 Elbow 1 2 Soc PVC Sch 80 1 4 Bushing 1 2 x 1 4 SxT PVC Sch 80 1 5 01022601 Solenoid Assy 220V 50Hz with bullet connectors 1 5 01024635 Coil Solenoid Repl 220 240V 50 60Hz 1 6 01007604 Pressure Gauge 1 4 NPT 0 200 PSI Liquid filled 1 7 Tee 1 2 Socket PVC Sch 80 1 8 Plug 1 2 Spig 1 9 01025739 Cable Solenoid M1 220V 1 ...

Page 72: ... Port B to Recirculating Assy C to Center Port Product Figure 49 1S 1L sub assembly 230V Item Part No Description Quantity 01025333 Assembly Membrane Housing Metric Single 2 5 x21 1S 01025816 Kit Tube and Fittings Metric 1S includes items 1 5 1 Elbow Union 10mm 3 EA 2 Elbow Stem 10mm 1 EA 3 Stem Adapter 1 4 BSPP 10mm 3 EA 4 Connector 1 4 BSPP 10mm 1 EA 5 Plug 10mm 1 EA ...

Page 73: ...ODUCT 4 A C 1 5 5 Figure 50 2S 2L sub assembly 230V Item Part No Description Quantity 01025333 Assembly Membrane Housing Metric Single 2 5 x21 2S 01025334 Assembly Membrane Housing Metric Single 2 5 x40 2L 01025330 Kit Tube and Fittings Metric 2S 2L includes items 1 8 1 Elbow Union 10mm 5 EA 2 Tube 10mm 1 EA 3 Tube 10mm 1 EA 4 Stem Adapter 1 4 BSPP 10mm 6 EA 5 Connector 1 4 BSPP 10mm 2 EA 6 Tee Un...

Page 74: ...8 For Recirculating Assembly on Motor Panel 7 Figure 51 3S 3L sub assembly 230V Item Part No Description Qty 01025333 Assembly Membrane Housing Metric Single 2 5 x21 01025334 Assembly Membrane Housing Metric Single 2 5 x40 01025337 Kit Tube and Fittings Metric 3S 3L includes items 1 9 1 Elbow Union 10mm 7 EA 2 Tube 10mm 2 EA 3 Tube 10mm 2 EA 4 Stem Adapter 1 4BSPP 10mm 9 EA 5 Connector 1 4BSPP 10m...

Page 75: ... Center Port Product 2 1 1 A 4 4 8 2 1 1 8 3 6 Note Orientation of Flow Figure 52 4L sub assembly 230V Item Part No Description Quantity 01025334 Assembly Membrane Housing Metric Single 2 5 x40 Kit Tube and Fittings includes items 1 9 1 Elbow Union 10mm 9 EA 2 Tube 10mm 3 EA 3 Tube 10mm 3 EA 4 Stem Adapter 1 4BSPP 10mm 12 EA 5 Connector 1 4BSPP 10mm 4 EA 6 Tee Union 10mm 3 EA 7 Elbow 10mm Stem 1 E...

Page 76: ... with endcaps 1 2 3 1 01025335 Housing FRP 2 5 x40 with endcaps 2 3 4 2 01024288 RO Membrane 2 5 x21 1 2 3 2 01024289 RO Membrane 2 5 x40 2 3 4 3 01025324 End Plug Assy 2 5 metric 2 4 6 4 6 8 4 01023072 O Ring kit 2 5 1 2 3 2 3 4 5 P1022648 O Ring Head Seal 2 5 20 Pack 2 4 6 4 6 8 01023411 Clamps RO Housings 2 5 metric 1 2 3 2 3 4 1 Housing assemblies do not include membranes 5 The amount listed f...

Page 77: ...sembly 230V 2 3 9 Figure 54 CP Plus Controller assembly Item Part No Description Quantity 01024558 Controller CP Plus 220V complete 1 2 01025746 Assembly Cable Rocker Switch 1 3 01024282 Assembly Cable Push Button 1 9 01024139 Circuit Board CP Plus Controller 1 ...

Page 78: ...loor Stand 3 1 2 Mounting Bracket 01023017 not included Figure 55 Floor stand assembly Item Part No Description Quantity 01021987 Floor Stand Assembly 1 Series RO 1 1 Stand Side Rail Assembly 2 EA 2 Trim Edge Length 17 1 EA 3 Bracket Membrane Hanger Mount 1 EA ...

Page 79: ...able membrane Figure 56 shows the osmotic process Figure 56 Osmotic process If sufficient pressure is applied to the concentrated solution reverse osmosis will take place The pressure causes a flow through the semi permeable membrane into the dilute solution The semi permeable membrane acts as a barrier to most ions and many other contaminants and does not allow them to pass through into the dilut...

Page 80: ...is the total dissolved solids content of the water going into the system and Product TDS is the total dissolved solids content of the high quality product water The TDS needs to be measured with a handheld meter For example if the Feed TDS is 600 ppm and the Product TDS is 24 ppm 600 24 600 x 100 96 Rejection The amount of high quality water recovered for use as a percentage of the water fed into ...

Page 81: ...ne ppm 0 0 0 1 Total Dissolved Solids ppm 50 2500 Temperature F 33 100 Silt Density Index 0 0 5 0 Iron ppm 0 0 0 1 Table 7 Feed water limits Short term cleaning is acceptable for pH ranges between 2 0 12 0 Additional treatment is required when chloramines are present and the pH levels exceed 9 0 NOTICE In some applications a water softener is not required Consult an independently operated Culligan...

Page 82: ... Controls Wiring to 27 H High Voltage Connections 19 I Indicators Status 30 Installation 5 International 58 Introduction 1 L LED Status Indicators 30 Level Control 28 Limits Feed Water 77 Line Pressure 27 28 Location 5 M Maintenance 30 Materials 5 Membrane 9 32 50 72 Motor 8 34 Mounting 7 MVP Controls Wiring to 26 N Non Pressurized Product Water Storage Tank 18 O Operation 21 25 P Parts 44 65 Plum...

Page 83: ...Notes 79 Cat No 01022940 Notes ...

Page 84: ......

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Culligan M1 Series, Installation, Operation And Service Instructions

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