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CTRL UL101

Ultrasonic Inspection System

Operator’s Manual

part, without written permission of the publisher in any media is violation of federal copyright

law.

The information contained in this document is subject to change without notice. CTRL

Systems shall not be liable for errors contained herein or for consequential damages in

connection with the furnishing, performance, or use of this material.

CTRL, the CTRL logo, CTRL UL101, InCTRL and PowerBeam 300 are the property of

CTRL Systems, Inc.

Summary of Contents for UL101

Page 1: ...mission of the publisher in any media is violation of federal copyright law The information contained in this document is subject to change without notice CTRL Systems shall not be liable for errors c...

Page 2: ...16 Expected Battery Life 16 Determining if Batteries Need to be Changed 16 Replacing Batteries 17 Warranty and Repairs 17 Additional Resources 18 Product Support 18 Product and Technology Training 19...

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Page 5: ...ightness and integrity testing can also be performed on non pressurized tanks lines pipes and other vessels with the UT2000 Universal Transmitter included in the CTRL UL101 Full Kit With the CTRL UL10...

Page 6: ...ultrasound waves attenuate more quickly than sound waves and do not travel as far as audible sound Directionality The reception of ultrasound waves with the UL101 Receiver is directional which allows...

Page 7: ...ghtweight and durable Operates on one 9 volt battery for approximately 45 hours of continuous use UT2000 Universal Transmitter Used to detect seal gasket and weld defects in non pressurized systems or...

Page 8: ...plications from bearing analysis to leak detection Non destructive can be used while equipment is operating Convenient hand held design for ease of use User friendly controls include potentiometer for...

Page 9: ...Large Concentrator more than doubles the distance of the reception of ultrasound for detecting leaks and narrows the focus of reception from approximately 45 from center to less than 5 from center The...

Page 10: ...PRODUCT OVERVIEW UL101 Receiver and Components UT2000 Transmitter 7...

Page 11: ...0 to turn the unit on LED will glow when unit is on Slowly increase the gain until desired component is just being heard through the headset normally between 0 and 1 The user may need to increase sen...

Page 12: ...length is designed for reach in different situations while maintaining performance It is best to use the shortest probe possible because ultrasound attenuates very quickly unlike audible vibration Ac...

Page 13: ...he Intrinsically Safe model of the CTRL UL101 should be used 4 Replace the End Cap Refer to Page 17 for instructions 5 Push the headset jack firmly into the Receiver There are two types of headsets in...

Page 14: ...ators Corona Discharges Transformers Relay Power Boxes Hydraulic Pneumatic Systems Cylinder Head Gaskets Check Control Valves Actuator Stop Valves Pumps Valves Fittings Hoses Bearings Internal Valve L...

Page 15: ...ser to reduce the sensitivity of the Receiver by adjusting the Potentiometer down as he she gets closer to the source of ultrasound Contact Mode Used with a Solid Probe attachment the UL101 allows the...

Page 16: ...decal inside housing for correct installation Always change Receiver and Transmitter batteries in a non hazardous area When inspecting in a potentially explosive environment the Intrinsically Safe mod...

Page 17: ...sensitivity of Receiver to minimum if there is a need to aim the Receiver directly at the Transmitter from short distances This avoids discomforting sound To prolong battery life both the Receiver and...

Page 18: ...bonate Acoustic Probe which has high electrical resistance when searching for airborne ultrasound near high voltage equipment WARNING To avoid possible entanglement hazard Never touch moving component...

Page 19: ...101 be used only with the Headset provided by CTRL Systems For repair services call CTRL Systems Inc at 877 287 5797 Expected Battery Life The CTRL UL101 Receiver and UT2000 Transmitter are both power...

Page 20: ...ignal from the individual component under test Solutions 1 Turn the Gain Mode Switch to half gain 2 Turn the Potentiometer to a lower setting 3 Shield the component under test from other sources of ul...

Page 21: ...follow instruction on the battery package when handling batteries 4 Replace the End Cap by pressing the Cap firmly into the end of the Receiver until it makes contact with the aluminum housing then fi...

Page 22: ...of these courses culminates in a written examination Successful completion of an individual course will certify the participant as a Level II Technician in that specific discipline Successful completi...

Page 23: ...ed with the InCTRL Mobile app and the CTRL UL101 Organizes and simplifies data collection allowing users organize test points by location and inspection route Allows users the to easily access test po...

Page 24: ...ay session 4 hours at your facility or at CTRL headquarters in Westminster Maryland USA Trainees will learn basic principles of ultrasound use and operation of the UL101 and airborne ultrasound detect...

Page 25: ...ndly controls and menus including photo capture detailed instructions and technician comments on every test point Calculates Root Mean Square RMS creates a real time waveform and provides instantaneou...

Page 26: ...026005 UL101 Receiver Intrinsically Safe Model P N 026007 UT2000 Transmitter Standard Model P N 026010 UT2000 Transmitter Intrinsically Safe Model P N 026012 Headset Over the Head P N 025010 Headset...

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Page 28: ...ge and electrical arcing up to 300 feet away The Power Beam also provides long range detection for hazardous work environments UL101 and David Clark head set not included with PowerBeam 300 Benefits N...

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