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INSTALLATION AND OPERATION MANUAL, DIRECT STEAM TILTING KETTLES, 

MODELS:  DWT-20, 30, 40, 60, 80, 100

PART NUMBER 10197R2 

2013-03-06

5.0  CLEANING INSTRUCTIONS

 (Continued) 

DRAW-OFF VALVE CLEANING

1. If equipped with a tangent draw-off valve, turn the large hex nut on the draw-off valve

counterclockwise until it is completely disengaged from the threads.  Grasp the valve knob
and slowly pull out the valve stem.  Wash the valve stem, disk and handle.  Insert a nylon
brush, wet with detergent and water, into the valve body and tangent draw-off tube.  Brush
vigorously.

2. Replace the valve stem assembly and turn the hex nut until snug.  Rinse the kettle with

clean warm water.  

3. Leave the draw-off valve open when the kettle is not in use.

DAIRY DRAW-OFF VALVE CLEANING

1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and

pull with both hands.  It is important to use both hands because the plug is heavy.

2. Put the plug in a plastic pail that contains a mild soap solution.  A plastic pail works best, as

it reduces the possibility of nicking or scratching the plug.  If the plug gets scratched it may
not seal correctly and could leak.

3. Use a soft cloth or soft brush and clean all surfaces.

4. Using both hands remove the valve from the soap and rinse well in another plastic pail that

contains fresh water.

5. Wash out the kettle as normal.

6. Once the kettle is washed out, return the plug into the body.  Be sure the plug is inserted

into the notch and turned.  Ensure the plug is tight and secure before letting go of it.  

If you are cleaning a body and plug assembly, remove the plug and follow the above
procedures.  When finished with the plug, follow the same instructions for washing the body. 
Always use both hands when handling the plugs.  Reassemble the plug into the body and use
as normal.

Summary of Contents for DWT-100

Page 1: ...and maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipm...

Page 2: ...ards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage i...

Page 3: ...80 100 PART NUMBER 10197R2 3 2013 03 06 TABLE OF CONTENTS DESCRIPTION PAGE SERVICE CONNECTIONS DWT 4 1 0 INSTALLATION INSTRUCTIONS 5 2 0 INTRODUCTION DESCRIPTION 6 3 0 BASIC FUNCTIONING 7 4 0 OPERATIN...

Page 4: ...INSTALLATION AND OPERATION MANUAL DIRECT STEAM TILTING KETTLES MODELS DWT 20 30 40 60 80 100 PART NUMBER 10197R2 4 2013 03 06 SERVICE CONNECTIONS...

Page 5: ...kettle See table for approximate loaded kettle weight 4 Bolt kettle in place through the installation holes in console to the wall 5 Re check kettle is level side to side and front to back 6 Apply se...

Page 6: ...30 1465 INTRODUCTION 2 0 DESCRIPTION All Crown direct connected steam jacketed kettles pertaining to this manual are direct steam operated pressure vessels of a double wall stainless steel constructio...

Page 7: ...bowl surface and thus fully absorb the heat transmitted through the surface The temperature required for the cooking process to function adequately must be greater than the boiling point of the liqui...

Page 8: ...Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle with a mild detergent and water Never use steel wool or scouring powder as it w...

Page 9: ...turn the plug to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail that contains a mild soap solution A plastic...

Page 10: ...air may require more thorough and frequent cleaning or the life of the equipment could be adversely affected STAINLESS STEEL To remove normal dirt grease or product residue from stainless steel use or...

Page 11: ...y be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scour...

Page 12: ...any non service period CAUTION Hot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be...

Page 13: ...cloth or the rubber vulcanized stem piece has been damaged and must be replaced EXTREMELY SLOW COOKING TIME If the cooking time is abnormally slow then the difficulty may be due to insufficient steam...

Page 14: ...zed at 30 p s i reaches a temperature of 274 degrees Fahrenheit 135 degrees Celsius Since air is an unsuitable media through which heat may be transferred the air should be exhausted from the jacket b...

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