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INSTALLATION AND OPERATION MANUAL, DIRECT STEAM TILTING KETTLES, 

MODELS:  DWT-20, 30, 40, 60, 80, 100

PART NUMBER 10197R2 

13 

2013-03-06

NOTICE:  Draw-off valve has a vulcanized rubber coated stem for better

sealing.  Do not over tighten.  This may cause the rubber to pull away from

stem and permanently damage it.  

7.0  TROUBLESHOOTING

DRAW-OFF VALVE LEAKS

If  a leak occurs through the valve steam, replace the “O” ring.  If the leak can be attributed to
faulty sealing occurring between the stem disc and valve seat, then quite often this problem can
be corrected by cleaning off the dried on food residue with an extremely fine emery cloth or the
rubber vulcanized stem piece has been damaged and must be replaced.

EXTREMELY SLOW COOKING TIME

If the cooking time is abnormally slow then the difficulty may be due to insufficient steam
pressure and/or volume.  First determine that pressure on incoming steam line at kettle is within
5 p.s.i. of rated kettle pressure.  Note that pressures approaching the rated kettle pressure are
liable to set off the safety relief valve.  If required pressure is available to kettle, then possibly
volume of steam is not sufficient.  Minimum 3/4" pipe size is required to the kettle but if the
steam generating source is at a great distance from the kettle, larger pipe will be required. 
Finally, the core of the steam supply pipe may have debris or scalants that impede steam flow
and will require disassembly and inspection.

Summary of Contents for DWT-100

Page 1: ...and maintenance instructions thoroughly before installing or servicing this equipment IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipm...

Page 2: ...ards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING Improper installation operation adjustment alteration service or maintenance can cause property damage i...

Page 3: ...80 100 PART NUMBER 10197R2 3 2013 03 06 TABLE OF CONTENTS DESCRIPTION PAGE SERVICE CONNECTIONS DWT 4 1 0 INSTALLATION INSTRUCTIONS 5 2 0 INTRODUCTION DESCRIPTION 6 3 0 BASIC FUNCTIONING 7 4 0 OPERATIN...

Page 4: ...INSTALLATION AND OPERATION MANUAL DIRECT STEAM TILTING KETTLES MODELS DWT 20 30 40 60 80 100 PART NUMBER 10197R2 4 2013 03 06 SERVICE CONNECTIONS...

Page 5: ...kettle See table for approximate loaded kettle weight 4 Bolt kettle in place through the installation holes in console to the wall 5 Re check kettle is level side to side and front to back 6 Apply se...

Page 6: ...30 1465 INTRODUCTION 2 0 DESCRIPTION All Crown direct connected steam jacketed kettles pertaining to this manual are direct steam operated pressure vessels of a double wall stainless steel constructio...

Page 7: ...bowl surface and thus fully absorb the heat transmitted through the surface The temperature required for the cooking process to function adequately must be greater than the boiling point of the liqui...

Page 8: ...Rinse the inside of the kettle thoroughly and drain to remove any food particles 2 Using a nylon brush clean the kettle with a mild detergent and water Never use steel wool or scouring powder as it w...

Page 9: ...turn the plug to line up with the pin and pull with both hands It is important to use both hands because the plug is heavy 2 Put the plug in a plastic pail that contains a mild soap solution A plastic...

Page 10: ...air may require more thorough and frequent cleaning or the life of the equipment could be adversely affected STAINLESS STEEL To remove normal dirt grease or product residue from stainless steel use or...

Page 11: ...y be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scour...

Page 12: ...any non service period CAUTION Hot high pressure fluid may be discharged from body drain and vent during try lever test Care must be taken to avoid any bodily contact CAUTION High sound levels may be...

Page 13: ...cloth or the rubber vulcanized stem piece has been damaged and must be replaced EXTREMELY SLOW COOKING TIME If the cooking time is abnormally slow then the difficulty may be due to insufficient steam...

Page 14: ...zed at 30 p s i reaches a temperature of 274 degrees Fahrenheit 135 degrees Celsius Since air is an unsuitable media through which heat may be transferred the air should be exhausted from the jacket b...

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