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User Manual and Reference Handbook for the CC Pilot™ XL 
 
 

Care  

 

 

All cables shall be disconnected from your CC Pilot™ XL during welding 

or other service on the machine where it is installed. 
 

  The CC Pilot™ XL shall only be mounted and serviced by authorised 

personnel.  If the unit is opened by unauthorised personnel, the normal 
guarantee will cease to be valid.  
 

  Scratches, or in the worst case damages, to the display occur easily if it 

comes in contact with a sharp edge or hard material. In order to increase 
the longevity of the screen, this is naturally something which should be 
avoided.  
 

  The unit can be damaged if it becomes too hot. Therefore, do not cover 

the unit by laying things on it, for example hanging a jacket or other 
clothes on it.  
 

  Consider traffic safety when the CC Pilot™ XL is installed and whenever it 

is used. CrossControl does not recommend that CC Pilot™ XL or its 
accessories be used actively by the driver when a risk of injury to people, 
or damage to property, is present.  
 

  Be advised that CC Pilot™ XL draws power from the vehicle battery.  This 

can result in the inability of the vehicle to start if the onboard computer 
has been on for a period of time without the vehicle motor running.  

Environment and Environmental Tolerance 

The CC Pilot™ XL has been designed to cope with tough environmental demands.  
Strict tests have been conducted on the unit in order to ensure that it fulfils the 
expectations of a rugged unit. Much work has been performed to choose and design 
internal components so that they, under all circumstances and in the best possible way, 
provide you with a dependable and user-friendly working instrument. Whithin the 
chapter Specifications

a list of standards can be found according to which the CC 

Pilot™ XL has been tested and approved. 
The CC Pilot™ XL shall preferably be placed under a roof in order to prevent exposure 
to direct water contact. It is also important that it is mounted securely on a stand or the 
like to inhibit the unit from moving and thereby becoming damaged, damaging the 
vehicle and/or people during, for example, a traffic accident. 

Cleaning 

To ensure proper and reliable functionality over time, the unit shall be wiped cleaned of 
dirt and dust. Use a suitable light damp rag to clean the unit. 
 
Never use alkaline, alcoholic or other chemicals for cleaning which can damage the 
unit.  

 

 

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Summary of Contents for CCpilot XL

Page 1: ...CC Pilot XLII rev 1 3 100823 CC Pilot XL Sub User Manual and Reference Handbook for the CC Pilot Model XL...

Page 2: ...ting Down 8 Touch screen 9 External interface description 10 Power Supply Connector 11 USB USB 1 USB 2 USB 3 USB 4 11 Ethernet Ethernet 12 CAN CAN1 CAN2 13 COM 14 DMI PC 14 DMI Display 15 Audio 16 Vid...

Page 3: ...User Manual and Reference Handbook for the CC Pilot XL Power Supply 25 Display 25 Environmental Tolerance 25 Weight and Dimensions 26 Contact Technical Support 29 Trade Mark etc 30 Index 31 3...

Page 4: ...an be obtained using CC Pilot XL in its standard configuration but we also want to raise your awareness of the possibility we have to offer specific customized solutions within the framework of the pl...

Page 5: ...n the inability of the vehicle to start if the onboard computer has been on for a period of time without the vehicle motor running Environment and Environmental Tolerance The CC Pilot XL has been desi...

Page 6: ...ves such as CAN COM Ethernet and USB The CC Pilot XL can be delivered in several configurations This manual will cover the basic configuration CC Pilot XL Display unit On the display unit of the CC Pi...

Page 7: ...be mounted separately or if combined with a 12 1 display as an integrated unit as shown in the illustration below The PC unit can also be adjusted to work without the display unit Connectors The conn...

Page 8: ...on the display s will flash and the display will be activated Once the temperature for the hard disk is above 5 C the CC Pilot will start automatically The heater continiues to warm the harddrive unti...

Page 9: ...he initial tap To perform a double click on the touch screen tap the screen twice in the same place Calibration of touch screen If needed the touch screen can be calibrated Calibration is started manu...

Page 10: ...on If the pins become bent or damaged they may not function correctly or in the worst case the onboard computer or other equipment may be damaged The connector legend describes where the connectors ar...

Page 11: ...supply voltage goes beyond this range the unit shuts down For complete hook up instructions see the section entitled Installation USB USB 1 USB 2 USB 3 USB 4 Marking USB 1 USB 2 USB 3 and USB 4 Connec...

Page 12: ...4 has a max of 2A The USB ports are internal over current and shortcut protected An eventual cable shield is connected to the M12 connectors cover Ethernet Ethernet Marking Ethernet Connector Type DIN...

Page 13: ...uipped with the fault tolerant TJA1054AT transceiver Pinning of the CAN connector is according to the CANopen standard The CAN connectors do not provide power out to external units There is no termina...

Page 14: ...4 to 115 2 kbps An eventual cable shield is connected to the M12 connectors cover DMI PC Marking DMI Connector Type Lemo female Pin Signal Description Comments 1 TXOUT0 LVDS 2 TXOUT0 LVDS 3 TXOUT1 LVD...

Page 15: ...mple sound unit 12 TS_Tx Touch screen Tx 13 TS_Rx Touch screen Rx 14 SPI_MISO SPI data Display PC 15 RESET AVR Reset input to AVR Low in while programming AVR No connection in the cable 16 SPI_MOSI SP...

Page 16: ...ything from warning sounds to music directly from CC Pilot XL two channel speaker stereo output The output offers both line out signal and amplified speaker out Microphone in is also available for sou...

Page 17: ...xial cable e g M17 94 RG179 An eventual outer cable shield is connected to the M12 connectors cover Ensure that there is no DC offset supply current on the video signal connected since this can cause...

Page 18: ...vice is installed in a vehicle environment it is important that the installation is traffic safe One should also avoid installing the unit where it will block the driver s view This applies to both th...

Page 19: ...display units together screws of type MC6S Insex or MRT Torx M4 x 25 should be used The maximum tightening torque allowed is 1 0 Nm Use thread lockers in all screw holes e g Loctite 222 The mounting h...

Page 20: ...omputer s ON OFF signal is connected to the battery or power source through a recoiling ON OFF button Battery pins 3 and 7 i e the computer s power supply 24 VDC should be connected directly to the ve...

Page 21: ...timer or motor heater into pin 4 on the power supply contact on CC Pilot When the signal is high the temperature is continuously checked If the temperature is below the defined setting the heater ele...

Page 22: ...ted to CC Pilot XL to function correctly sometimes drivers must be installed CrossControl can only guarantee the function for applications and devices which are tested and approved by CrossControl CCP...

Page 23: ...button The administrator login gives access to more parameters CrossControl does not take any responsibility for any resulting damage or injury given as a result of reconfiguring CCP settings The gene...

Page 24: ...5 40 GB exchangeable via hatch on enclosure 40 GB rotating disc default RAM 256 1024 MB SDRAM 256 MB default Interface Description Comments CAN 2 pcs 2 0B ISO 11898 24V PCA82C251 transceiver 1 Mbit Op...

Page 25: ...Storage 70 C 24h Damp Heat EN 60068 2 30 Db Operation 25 C 55 C 93 RH 2 24h without touch screen Cold EN 60068 2 1 Ad Operating 40 C 24h Storage 40 C 24h Enclosure EN 60529 IP67 EMC Immunity Transien...

Page 26: ...User Manual and Reference Handbook for the CC Pilot XL Weight and Dimensions PC unit Description Comments Enclosure size 268 x 196 x 56 mm W x H x D 26...

Page 27: ...User Manual and Reference Handbook for the CC Pilot XL 10 4 Display Description Comments Enclosure size 286 x 217 x 57 mm W x H x D 27...

Page 28: ...User Manual and Reference Handbook for the CC Pilot XL 12 Display Description Comments Enclosure size 322 x 257 x 60 mm W x H x D 28...

Page 29: ...lowing information before you contact support Part number and serial number of the unit which you find on the brand label Date of purchase which is found on the invoice The conditions and circumstance...

Page 30: ...s Linux is a registered trademark of Linus Torvalds Microsoft and Windows are registered trademarks which belong to Microsoft Corporation in the USA and or other countries CrossControl is not responsi...

Page 31: ...the CC Pilot XLII 18 D Display 10 25 Display installation 19 DMI 10 DMI on Display 15 DMI on PC unit 14 double click 9 E EMC 25 Enclosure 25 Enclosure size 12 28 Enclosure size 10 4 27 Enclosure size...

Page 32: ...RS232 14 24 S Serial Port 14 Shock 25 Shutting Down the CC Pilot XLII 8 Shutting Off a Hung CC Pilot XLII 8 Software 22 Specifications 24 Starting in the cold 8 Starting up 8 Supply Voltage 25 Support...

Page 33: ...User Manual and Reference Handbook for the CC Pilot XL 33 CrossControl AB P O Box 83 SE 822 22 Alfta Sweden Phone 46 271 75 76 00 info crosscontrol se www crosscontrol com...

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