THE CAPTAIN
Installation Instructions
REF: VOY123 - THE CAPTAIN
pg 1 of 53
VOY122 - QUARTER MASTER
VOY121 - FIRST MATE
Page 1: ...THE CAPTAIN Installation Instructions REF VOY123 THE CAPTAIN pg 1 of 53 VOY122 QUARTER MASTER VOY121 FIRST MATE...
Page 2: ...IN PARTS required PARTS required x1 STARBOARD BOW PANEL x1 VOY121 B3 ASSEMBLY x1 FRONT BOW PANEL x1 STAIRS BOW x1 PORTSIDE BOW PANEL BOW Timbers BOW Pre assembled parts 3 VOY121 B ASSEMBLY CODE TYPE S...
Page 3: ...fixings ENTRY OPEN BACK Pre assembled parts x1 PORTSIDE ENTRY PANEL x1 STARBOARD ENTRY PANEL x2 M12 NYLOCS x1 M12 x 120 CUP SQUARE BOLTS x1 M12 x 130 CUP SQUARE BOLTS x9 FM80 WOOD SCREWS x12 FM180 WOO...
Page 4: ...1 M11 M11 M10 M10 M2 M2 M1 M2 M2 M5 M6 LADDER ASSEMBLY GANGPLANK ASSEMBLY VOY123 M VOY123 M VOY123 M VOY123 M VOY123 M VOY123 M M3 M3 M4 M4 M5 VOY123 M VOY123 M VOY123 M VOY123 M VOY123 M MAIN DECK Pr...
Page 5: ...5 of 53 REF VOY123 THE CAPTAIN PARTS required MAIN DECK Pre assembled parts x1 PANELd MAIN DECK x1 PANELg MAIN DECK x1 1 2m SLIDE MAIN DECK x1 PANELe MAIN DECK x1 PANELh MAIN DECK x2 GANGPLANK MAIN DE...
Page 6: ...NGPLANK MAIN DECK NET x1 FLAG MAIN DECK MAIN DECK fixings Portside Starboard x13 M12 NYLOCS x4 M10 NYLOCS x8 M12 x 200 CUP SQUARE BOLTS x2 M12 x 230 CUP SQUARE BOLTS x3 M12 x 290 CUP SQUARE BOLTS x108...
Page 7: ...ORTSIDE BACK PANEL x1 STARBOARD BACK PANEL S3 S4a S5a S1 S1 S5b S4b S6b S2 S6a S10b S13 S10a VOY121 S VOY121 S VOY121 S VOY121 S VOY121 S VOY121 S VOY121 S VOY121 S VOY121 S STERN Timbers PANELc ASSEM...
Page 8: ...CAPTAIN PARTS required STERN Pre assembled parts x1 PANELb STERN x1 PANELg STERN x1 PANELi PANELj STERN x1 PANELa STERN x1 PANELf STERN x1 PANELc STERN x1 PANELh STERN x1 1 0m SLIDE STERN PANELi PANE...
Page 9: ...pg 9 of 53 REF VOY123 THE CAPTAIN PARTS required STERN Pre assembled parts x1 PANELd STERN x1 SHIPS WHEEL x1 PANELe STERN x2 FLAG STERN Portside Starboard x1 NET CLIMBER STERN x1 END COVER STERN...
Page 10: ...APTAIN PARTS required STERN Fixings HEXA GRIP BOW H1 BOW H2 MAIN DECK H1 MAIN DECK H2 x19 M12 NYLOCS x9 M12 x 120 CUP SQUARE BOLTS x6 M12 x 130 CUP SQUARE BOLTS x1 M12 x 220 CUP SQUARE BOLTS x106 FM80...
Page 11: ...pg 11 of 53 REF VOY123 THE CAPTAIN STERN H1 STERN H2 STERN H3 PARTS required HEXA GRIP INDIVIDUAL ROPES RIGGING ROPE RIGGING ROPE 2 1 RR RR...
Page 12: ...pg 12 of 53 REF VOY123 THE CAPTAIN TOOLS required ADDITIONAL Fixings x4 M12 NYLOCS x12 FM120 WOOD SCREWS x6 FM180 WOOD SCREWS x4 COVERED END...
Page 13: ...light the orientation of the area 4 DIRECTION OF HOLES Ensure any PRE DRILLED HOLES are positioned as shown Dashed lines show holes going in the opposite direction 0 0 X Y 1055mm 1055mm Y axis dimensi...
Page 14: ...pg 14 of 53 REF VOY123 THE CAPTAIN DP S10a S10b B1 M4 M4 FOUNDATION Details POST LOCATIONS STAIRS S4b S5a S5b S4a S13 M2 M3 M3 M2 M6 M1 M2 M2 M2 PLAN VIEW 0 0 X Y 1055mm 1055mm...
Page 15: ...pg 15 of 53 REF VOY123 THE CAPTAIN FOUNDATION Details POST LOCATIONS SIDE VIEW S10a M2 S10b M2 S4b S5a S5b S4a S13 M2 M1 M6 M2 M2 M3 M3 M4 M4 B1 FGL 0 0 X Y...
Page 16: ...TAIN ADDITIONAL ITEMS NET CLIMBER NET CLIMBER 1 0m SLIDE 1 2m SLIDE LADDER LADDER 1 0m SLIDE NOTES The NET GROUND ANCHOUR needs to sit 5 10mm below FINISHED GROUND LEVEL DP DATUM POINT FOUNDATION Deta...
Page 17: ...de OUTLINE has been included to help highlight the orientation of the area OVERALL AREA DATUM POINT 0 0 X Y 1055mm 1055mm 2097 0 0 0 0 2097 4646 1952 3912 1682 2629 3891 3930 2624 926 926 2624 4915 95...
Page 18: ...pg 18 of 53 REF VOY123 THE CAPTAIN SURFACING Details OVERALL AREA DATUM POINT MINIMUM SPACE SURFACE AREA...
Page 19: ...ll be split between BOW ENTRY Open Front MAIN DECK BACK PANELS STERN SECTION 1 BOW ASSEMBLY Position the BOW PANELS Starboard Portside DRY INSTALL Do not concrete posts until the full assembly is comp...
Page 20: ...ation Instructions Attach the BOW main floor assembly Using 4 x FM180 WOOD SCREWS Ensure LOCATION HOLES line up Circled BELOW RIGHT these holes are to locate assembly only 2 3 3 VOY121 B ASSEMBLY Note...
Page 21: ...e FRONT panel to the VOY121 B1 timber Using 1 x M12x130 CUP SQUARE BOLT 1 x M12 x 120 CUP SQUARE BOLT 2 x M12 NYLOCS 1 x COVERED END Position attach the FRONT assembly Using 1 x FM80 WOOD SCREW 4 5 M1...
Page 22: ...tion Instructions Attach the HEXA GRIP BOW H2 Using 4 x FM 80 WOOD SCREWS Attach the STAIRS Using 4 x FM 180 WOOD SCREWS 6 7 Notes The TOP STEP marked red needs to sit 18mm above the face of the timbe...
Page 23: ...Y123 THE CAPTAIN Installation Instructions Attach the HEXA GRIP BOW H1 Using 4 x FM 80 WOOD SCREWS 4 x FM180 WOOD SCREWS 8 Notes Use the FM180 in the locations circled below remaining will be FM80 BOW...
Page 24: ...Y PANELS Starboard Portside DRY INSTALL Do not concrete posts until the full assembly is complete Attach the Starboard ENTRY PANEL to the BOW Using 2 x FM80 WOOD SCREWS 1 2 Ensure The PANELS are posit...
Page 25: ...SQUARE BOLT 3 x M12 x 290 CUP SQUARE BOLT 9 x M12 NYLOCS 9 x COVERED END 1 M2 M11 M11 M2 M2 M1 M2 M2 M6 VOY123 M VOY123 M VOY123 M VOY123 M M3 M3 VOY123 M VOY123 M M11 M12x290 CUP SQUARE M12x200 CUP...
Page 26: ...pg 26 of 53 REF VOY123 THE CAPTAIN Installation Instructions Position M10 timbers The timbers will be attached when the HEXA GRIP floor is installed 2 M10 M10 M10 VOY123 M VOY123 M VOY123 M...
Page 27: ...nstallation Instructions Attach PANELc PANELf Using 12 x FM80 WOOD SCREWS 6 for each panel Ensure panels are positoned correctly 3 3 a b PANELc MAIN DECK PANELf MAIN DECK Ensure The PANELS are positio...
Page 28: ...REF VOY123 THE CAPTAIN Installation Instructions Attach timber M5 to Using 2 x M12x200 CUP SQUARE BOLT 2 x M12 NYLOCS 2 x COVERED END 4 M5 VOY123 M M3 M3 VOY123 M VOY123 M Attach PANELg Using 4 x PLAY...
Page 29: ...of 53 REF VOY123 THE CAPTAIN Installation Instructions Attach PANELg PLAYTEC L s Using 18 x FM80 WOOD SCREWS Attach PANELd Using 14 x FM80 WOOD SCREWS 5 6 b looking towards the BOW looking towards the...
Page 30: ...uctions Attach PANELh Using 14 x FM80 WOOD SCREWS Attach PANELe Using 11 x FM80 WOOD SCREWS 7 8 PANELd MAIN DECK looking towards the BOW PANELe MAIN DECK Notes DO NOT SCREW BOLT the panel through the...
Page 31: ...OOD SCREWS 9 Installation Instructions Notes PANELa is supplied in 2 PIECES Attach the HEXA GRIP MAIN DECK H2 H1 Using 16 x FM 80 WOOD SCREWS 10 NOTES The screws will attach the HEXA GRIP and floor su...
Page 32: ...EF VOY123 THE CAPTAIN Position the 1 2m Main Deck Slide The CUT OUTS in the slide will slot onto over PANELa circled below Attach PANELb Using 8 x FM80 WOOD SCREWS 11 12 Installation Instructions PANE...
Page 33: ...osition M4 timbers attach M5 timber Using 2 x M12x230 CUP SQUARE BOLT 2 x M12 NYLOCS 2 x COVERED END 13 14 Installation Instructions NOTES With PANELa PANELb attached the postion of the slide will be...
Page 34: ...M10 NYLOCS 2 x COVERED END Attach the GANGPLANK boards to the M5 timbers Using 8 x FM120 WOOD SCREWS 14 14 Installation Instructions b c NOTES PLEASE ENSURE M10 NYLOCS are used for the EYEBOLT fixing...
Page 35: ...tach the net to the GANGPLANK timbers Using 12 x POLYFIX HALVES and screws supplied with the HALVES Attach the LADDER Using 4 x FM80 WOOD SCREWS 14 15 Installation Instructions d NOTES COUNTERSINK the...
Page 36: ...pg 36 of 53 REF VOY123 THE CAPTAIN Attach CP FLAG Using 4 x FM80 WOOD SCREWS 16 Installation Instructions MAIN DECK ASSEMBLY COMPLETE...
Page 37: ...uctions Attach ADJOINING timber Using 6 x FM120 WOOD SCREWS 3 each side circled below RIGHT 2 Ensure The PANELS are positioned 30mm above FINISHED GROUND LEVEL Position the BACK PANELS Starboard Ports...
Page 38: ...UARE BOLT 2 x M12 x 120 CUP SQUARE BOLT 4 x M12 NYLOCS 4 x COVERED END Further secure the panel to the timbers Using 6 x FM80 WOOD SCREWS locations circled below 1 2 Installation Instructions S6b S4b...
Page 39: ...QUARE BOLT 2 x M12 x 120 CUP SQUARE BOLT 4 x M12 NYLOCS 4 x COVERED END 3 Installation Instructions Further secure the panel to the timbers Using 2 x FM80 WOOD SCREWS locations circled below 4 S4a VOY...
Page 40: ...g 2x M12x130 CUP SQUARE BOLT 4 x M12 x 120 CUP SQUARE BOLT 6 x M12 NYLOCS 6 x COVERED END 5 Installation Instructions PANELi PANELj STERN STERN REAR REAR S5a S5b VOY121 S VOY121 S Further secure the p...
Page 41: ...ion timber S3 S2 The timbers will be attached when the HEXA GRIP floor is installed Position timber S1 x 2 As per STEP 6 The timbers will be attached when the HEXA GRIP floor is installed 6 7 S3 S2 VO...
Page 42: ...3 THE CAPTAIN Installation Instructions Attach PANEL i j assembly to timbers S4a S4b Using 14 x FM80 WOOD SCREWS 8 S4a S4b VOY121 S VOY121 S Ensure The top face of the four back timbers MUST BE LEVEL...
Page 43: ...sition Attach timber S13 and PANELd stern Using 1 x M12 x 220 CUP SQUARE BOLT 1 x M12 NYLOCS 1 x COVERED END 11 x FM80 WOOD SCREWS 9 10 STERN H1 STERN H2 STERN H3 NOTES The screws will attach the HEXA...
Page 44: ...ions Attach PANELb Stern Using 3 x FM 80 WOOD SCREWS Position the 1m Stern Slide The CUT OUTS in the slide will slot onto over PANELb circled below 11 12 PANELb STERN NOTES The panel will SLOT BEHIND...
Page 45: ...ions Attach PANELa Stern Using 3 x FM 80 WOOD SCREWS Attach the SLIDE Using 2 x FM 80 WOOD SCREWS circled below 13 14 PANELa STERN NOTES With PANELa PANELb attached the postion of the slide will be LO...
Page 46: ...nstallation Instructions Attach PANELg PANELf Stern Using 12 x FM 80 WOOD SCREWS Attach PANELe Stern CLIMBING PANEL Using 1 x M12 x 120 CUP SQUARE BOLT 1 x M12 NYLOCS 1 x COVERED END 1 x FM80 WOOD SCR...
Page 47: ...ELe Using 2 x FM 80 WOOD SCREWS 16 b NOTES SKEW screw into the MAIN UPRIGHT timber to secure the side PANELe that is NOT bolted view shown right is looking from the REAR of the ship Attach the NET CLI...
Page 48: ...pg 48 of 53 REF VOY123 THE CAPTAIN Installation Instructions Attach additional parts to the STERN Using 14 x FM 80 WOOD SCREWS 4 for FLAG 8 for END COVER 2 for SHIPS WHEEL 18 STERN ASSEMBLY COMPLETE...
Page 49: ...pg 49 of 53 REF VOY123 THE CAPTAIN A A SECTION VIEW A A 19 SECTION VIEW of THE CAPTAIN Check dimensions as shown below Installation Instructions FGL...
Page 50: ...Installation Instructions 20 Attach RIGGING ROPE to the B1 M1 S13 timbers Using 4 x M12 NYLOCS 4 x COVERED END 2 1 RR RR S13 M1 B1 21 Attach ADJOINING timbers STERN to BACK Using 6 x FM180 WOOD SCREWS...
Page 51: ...pg 51 of 53 REF VOY123 THE CAPTAIN Attach ADJOINING timbers OPEN FRONT to MAIN DECK Using 6 x FM120 WOOD SCREWS 3 each side circled below LEFT 21 b Installation Instructions...
Page 52: ...pg 52 of 53 REF VOY123 THE CAPTAIN Addition Drawings SIDE VIEW PLAN VIEW...
Page 53: ...pg 53 of 53 REF VOY123 THE CAPTAIN Notes This space can be used to make any notes relating to installation assembly of the CAPTAIN pass this sheet back to PRODUCT DEVELOPMENT to review the notes...
