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M083.x 

Page 1 of 12 

 

 

3330 Dixie-Narco Blvd. 
Williston, SC  29853 
www.dixienarco.com 

M083.0 

DN5800/3800 BevMax 4/3/2 

Coin Insert Assembly/Keypad Kit 

 

3/9/2011 

  

 

   

 

 

 

 
Models Affected:

 all DN5800 serial break prior to 

8900-0001BH. 

 
Reason:

  To provide an assembly that replaces obsolete parts and step instruction for easy installation. 

 
Order: 

1 - CR0002043 BevMax 4 Coin Insert/Keypad Kit Assy. Kit

     

 

Contents: 

1 – CR0001800   

Keypad Bracket Assy. 

 

 

 

1 – 80410142 

 

Switch Membrane with metal dome 

   2 

– 

CR0002204 

 Retainer 

Clip 

   1 

– 

CR0005752 

 Richo 

Flat 

Cable 

Clip 

   1 

– 

CR0005650 

 Coin 

Return 

Button 

Bracket 

   1 

– 

CR0007492 

 Coin 

Return 

Button 

Assy. 

   1 

– 

80170154 

 Spring 

 

 

 

1 – 801,823,550.11 

Coin Insert Chute 

   4 

– 

800,801,540.01 

Keps 

Nut 

– 

32 

Note: The coin return cover is sold separately and not part of the Kit. It comes in two colors.  Gray 80182462 or 
Black 80182461.  Please order as needed. 
 

INTRODUCTION 

 

 

WARNING

: Turn off rocker switch on AC box to shut off all 

power to vendor before performing this procedure. 

 

Please read and familiarize yourself with these instructions in their entirety before proceeding.  The procedure 
below shows the step by step instructions to replace the adhesive keypad/overlay on a Dixie-Narco Beverage 
Max2/3/4 Vender (DN5800) with a non adhesive keypad/overlay kit.  These instructions 

do not apply

 to any 

models other than the DN5800 Series (e.g. DN2145, DN2054, DN55##, DN35##).  

Summary of Contents for BevMax 2

Page 1: ...007492 Coin Return Button Assy 1 80170154 Spring 1 801 823 550 11 Coin Insert Chute 4 800 801 540 01 Keps Nut 8 32 Note The coin return cover is sold separately and not part of the Kit It comes in two colors Gray 80182462 or Black 80182461 Please order as needed INTRODUCTION WARNING Turn off rocker switch on AC box to shut off all power to vendor before performing this procedure Please read and fa...

Page 2: ...evised by adding the graphic overlay to the membrane BevMax 4 Assembly Coin Insert and Keypad CR0002043 Part of Assembly Coin Insert and Keypad CR0002043 Bracket coin return button BV4 CR0005650 Spring Compression 80170154 Assembly coin button return CR0007492 Clip Richo flat cable BV4 CR0005752 Chute coin insert BV3 4 801 823 55x x1 Keypad Cover BV4 shown not part of assembly 801 824 62x x1 see n...

Page 3: ...ypad upgrade Part numbers and description NOTE 2 Below is the assembled coin insert assembly front and back as shipped from the factory Assembled BevMax 4 Coin Insert Assembly and Keypad CR0002043 Switch membrane with metal dome and with overlay 80410142 ...

Page 4: ...83 x Page 4 of 12 Coin Insert Assembly DN5800 4 Keypad upgrade Part numbers and description Assembly coin and keypad bracket CR0001800 Clip retainer 50 Panel CR0002204 Clip Richo flat cable BV4 CR0005752 ...

Page 5: ...ypad upgrade Part numbers and description NOTE 3 The coin return cover is sold separately and not part of the Kit It comes in two colors Gray 80182462 or Black 80182461 Keypad Cover BV4 BevMax 4 Coin Insert Assembly and Keypad Keps nut 8 32 part 80080154 ...

Page 6: ... AND KEYPAD OVERLAY FROM BEVMAX 2 3 VENDER 1 Start with a DN5800 UL listed Vending Machine that is currently operating normally as factory produced 2 Turn off rocker switch on AC box to kill all power to the vendor 3 Remove the motor cover from port cup assembly Remove Motor Port Cover retain screws for later use AC Box Rocker Switch ...

Page 7: ... connections from port motor 5 Remove the door harness cable clamp from the service door and place the excess harness inside the service area Retain the screw for later use 6 Remove the port motor and retain the 3 screws for later use Unplug all connections at top of port motor assembly Cable Clamp Port Motor Screws ...

Page 8: ...rt chute coin return bracket and coin return button assembly from service door 8 Remove the membrane retainer ribbon tag assembly if applicable 9 Remove the coin insert panel assembly from the service door Keypad Membrane Retainer ribbon tag assembly Coin Insert Panel Assembly Coin return assembly Coin return assembly removed ...

Page 9: ... membrane overlay keypad cover and keypad bracket assembly on a nonabrasive service e g table chair lap etc and assembly together USE CARE NOT TO PINCH OR CHAFE THE WIRE HARNESS CONNECTOR 11 Install the coin return button spring compression bracket and coin chute insert as shown in figures 1 3 FIGURE 1 FIGURE 2 FIGURE 3 Part of Keypad Bracket assembly Coin return button chute insert Membrane overl...

Page 10: ...ner clips to secure as shown in figures 4 5 FIGURE 4 FIGURE 5 13 Place the keypad cover NOT INCLUDED over the keypad bracket assembly and align locking tabs with cut out slots on the bracket See figures 6 7 FIGURE 6 FIGURE 7 14 Mount the Keypad bracket assembly with keypad cover to the opening in the service door and tighten all screws figures 8 9 FIGURE 8 FIGURE 9 Panel retainer clip Clips Secure...

Page 11: ...the door harness to service door using cable clamp and then tight screw 16 Connect the Switch membrane ribbon cable to the keypad harness then snap the Richo clip over the connection to secure in place figure 10 11 FIGURE 10 FIGURE 11 17 Install the port motor on top of port cup assembly Cable clamp and screw Port cup motor ...

Page 12: ...tallation and removal instructions 18 Plug in all connections at port motor to top of port cup assembly 19 Install port cup assembly motor cover 20 Complete installation of coin insert assembly DN5800 4 keypad upgrade Port motor connection terminated Port cup motor cover ...

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