PowerFlo 50™
Parts List/Assembly Instructions/Users Guide
***PLEASE READ ALL INSTRUCTIONS CAREFULLY AND
THOROUGHLY***
(Please check to make sure to locate all parts before assembly.)
1
Owner
'
s Manual
Page 1: ...PowerFlo 50 Parts List Assembly Instructions Users Guide PLEASE READ ALL INSTRUCTIONS CAREFULLY AND THOROUGHLY Please check to make sure to locate all parts before assembly 1 Owner s Manual ...
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Page 3: ...es 13 17 III Commonly Replaced Parts pages 17 19 IV Troubleshooting Guide page 20 V Frequently Asked Questions page 21 VI Reconditioning Program page 22 VII Warnings page 23 Please check to make sure to locate all parts before assembly 3 Table of Contents PowerFlo Owner s Manual ...
Page 4: ...CTIONS CAREFULLY AND THOROUGHLY BEFORE BEGINNING ASSEMBLY Please be sure all parts listed below are included in your package before beginning assembly 4 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 1 Figure 2 Parts and Assembly PowerFlo Owner s Manual ...
Page 5: ...5 5 5 5 Parts and Assembly Figure 9 Figure 8 Figure 10 Figure 11 Figure 12 Figure 13 Figure 15 Figure 14 PowerFlo Owner s Manual Figure 16 ...
Page 6: ...3 Battery charger Figure 14 Optional Charger cord Figure 15 Battery and harness Figure 16 Instructions Fuse extra inside cabinet door Additional tools needed 2 7 16 open end wrenches large adjustable wrench and a regular screwdriver Please read these instructions carefully before attempting assembly IMPORTANT Some steps require you to tighten a fitting hand tight only This is to avoid damage to th...
Page 7: ...the cart opposite the handle locate two holes drilled toward the center of the cart side rail Line up the elongated holes on the mounting tabs at the bottom of the cabinet with the holes in the cart slipping the rail of the cart between the aluminum mounting strip and the rear of the cabinet Install two 20 x 3 4 bolts through the metal strip cart rail and cabinet mounting tab with the bolt heads o...
Page 8: ...nd tighten securely Locate the two aluminum poles and place one end of the pole in each mounting bracket on the front and rear rail of the cart Loosen the set screws in the bracket with the supplied allen wrench until the pole slips all the way to the bottom of the bracket Tighten set screws securely against the pole with the allen wrench Locate manifold with attached hoses 8 Parts and Assembly Po...
Page 9: ... the brackets with the allen wrench so the manifold slips all the way over the poles Tighten set screws securely To connect the fitting from supply hose to the manifold insert connector push up and rotate turn to lock Locate two plastic ties and secure the supply hose to the rail taking care not to tighten them too much and kink the supply hose The excess plastic ends of the wire ties can be cut o...
Page 10: ...ocate plastic faucet and screw faucet into the tank Using an adjustable wrench tighten faucet assembly into tank fitting stopping when tight and valve points down Caution Do not over tighten Push tank all the way onto cart Install straps over the tank in the ridge areas of the tank tightening the straps securely Place loose ends of the straps up under the top strap of the tank so they won t drag t...
Page 11: ...ink the hose Wet the hose to make insertion easier Battery Installation Unwrap battery and charger unit Plug wire harness included with battery onto battery posts IMPORTANT The RED wire with the fuse connects to the red terminal and the BLACK wire with the fuse connects to the black terminal Parts and Assembly 11 PowerFlo Owner s Manual ...
Page 12: ... in the case of accidental shorting If this fuse needs replacement use only a 10 amp automotive mini fuse Use of a higher amperage fuse may cause damage in the case of a short circuit The PowerFlo 50 unit is shipped with a spare fuse on the inside of the cabinet door The battery provided with your PowerFlo 50 Hydration System is a rechargeable sealed lead acid battery The capacity of this battery ...
Page 13: ...or removal of the battery and charging at another location In order to use this charging option you must first make the proper adjustment to your charger setup Charging system stock setup has the Option A adapter installed for the quick charging system as seen in figure 1 To use the Bench charging option find the bench charging adapter see figure 2 With the charger unplugged from the unit and the ...
Page 14: ...es incurred from improper use are not covered by your manufacturer s warranty Cleaning and Storing Note PowerFlo 50 should be stored in a climate controlled area If this is not possible see winterizing instructions A filter is installed at the pump intake valve to prolong the life of the components and for added health and safety of the user This filter should be inspected and cleaned periodically...
Page 15: ...ith potable water and purge the system by turning on all the hose valves and allowing the tank to drain Remember to turn the pump off when the tank is empty to prevent damage to the pump Be sure to recharge the battery Winterizing Charge your battery and store at room temperature If the PowerFlo 50 unit will be stored where it will be exposed to freezing temperatures the unit must be winterized Th...
Page 16: ... RUN PUMP DRY FOR EXTENDED TIME After removing the water from the system and lines are dry re attach all lines and store for the winter Leave cabinet door open to dry out Note that if any water remains in the unit and it is exposed to freezing temperatures damage will occur The RV Antifreeze Method of winterizing is a more positive way to prepare your unit for storage in freezing conditions Import...
Page 17: ...orage If the unit has been stored dry follow the sanitizing instructions If the unit has been stored with RV antifreeze fill the tank with clean tap water insert the suction hose into the tank and run the unit opening each valve until all antifreeze is eliminated and only clear water flows from each valve Then follow the sanitizing instructions 17 Replacement Parts PowerFlo Owner s Manual 026008 P...
Page 18: ...t customer service 026011 Replacement Valve 026019 Replacement Filter Assembly 028013 PF 50 Replacement Manifold W Valves and Coiled Hoses 028002 PF 50 Clamp W Nylon Tube Fitting 028003 PF 50 Coiled Hoses set of 6 029003 2 5 Single Coiled Hose 028004 PF 50 Pull Strap Replacement qty 1 028006 PF 50 Supply Hose Clamp ...
Page 19: ...F50 Replacement Cart Handle 028009 PF 50 Replacement Wheel qty 1 ea 028017 PF 50 Cart Undercarriage Assembly no wheels 028012 PF 50 Control Box Assembly with charger and battery 028014 PF 50 Braided Suction Hose tank hose Common Replacement Parts for full list of replacement parts contact customer service ...
Page 20: ... to escape o If there is still no water pressure please contact customer service to order replacement parts Leaking Valves Check threads at connections for cracks caused by over tightening If no cracks make sure that all connections are tight hand tight and try the unit again Leaking Manifold If a leak is on a threaded part tighten the fitting finger tight Check for cracks in the fittings and arou...
Page 21: ...too long Yes The battery charger has an auto shut off to prevent from overcharging but leaving battery hooked up will shorten battery life What do the lights on the battery charger mean RED Wiring is incorrect If light is still red once wires are connected correctly the battery wire harness and the charger should be returned Call Customer Service for repair or for replacement Green Battery is full...
Page 22: ... satisfaction guarantee on all parts and labor against manufacturers defects School Prices 200 00 PowerFlo Reconditioning 250 00 PowerFlo 20 Reconditioning 250 00 PowerFlo 20 PRO Reconditioning 250 00 PowerFlo 50 Reconditioning Note No services will be performed without an authorized purchase order number Freight program Customer pays freight in Cramer pays freight out Program deadlines Please all...
Page 23: ...Flo Hydration System This system is designed only for the use with potable water Do not use for pumping non potable products Please keep these instructions for further reference If you have any questions or problems with your PowerFlo Hydration System please call our customer service department at 1 800 345 2231 between 8 00 A M and 5 00 P M CST Manufactured by The Hygenic Corporation 1245 Home Av...
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