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Summary of Contents for 917.252711

Page 1: ...n Customer Responsibilities Service and Adjustments Repair Parts MANUAL Convertible CAUTION Read and follow all safety rules and instructions before operating this equipment FOR CONSUMER ASSISTANCE HOT LINE CALL THIS TOLL FREE NUMBER 1 800 659 5917 ...

Page 2: ...or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes 2 IlL CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Childre...

Page 3: ...y the operator In the state of California the above is required by law _Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center See REPAIR PARTS section of this manual LNMITED TWO YEAR WARRANTY ON CRAFTSMAN R DING EQUIPMENT For two 2...

Page 4: ...n Chart 17 Maintenance Schedule 17 TireCare 8 18 28 Transaxle 19 Cutting Height Mower 13 E Electrical Interiocks and Relays 26 Schematic 31 WiringDiagram 32 L Leveling Mower Deck 22 Lubrication Chart 17 Engine I9 M Maintenance Schedule 17 Mower Adjustment Front to Back 22 Adjustment Sideqo Side 22 Blade Replacement 18 Blade Sharpening 8 Cutting Height 13 Installation 21 Operation 14 Remova_ 21 Mow...

Page 5: ...mulch discharge or bag clippings bagger optional without changing blades For models not equipped as 34nol Convertible mowers See MOWER in the Repair Parts section of this manual RAMP TOPS AND FEET let you load and unload tractor from a pickup truck Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface 36 inch wide 18 inch diameterwater tight drum holds upto 390 Ib of weighL Rounded edge...

Page 6: ... 2 Washers 3 16 x 3 4 x 16 Gauge 2 Hex Nuts 1 420 2 Lock Washers 1 4 2 Hex Bolts t 4 20 x 3 4 9 32 x 5 8 x t6 Ga i Seat Video Cassette Steering Whee Mulcher Plate I t Manual Parts Bag Parts bag contents not shown full size _ _ ___ _ 2 Washers 3 8 x 7 8 x t4 Gauge 2 Shoulder Bolts Steering Wheel 2 CenteF insert lock Nuts 2 Gauge Wheels 2 Keys _ 2 L atch Hook Assembty Steering Sleeve Slope Sheet ...

Page 7: ... ATTACH STEERING WHEEL See Fig 1 Remove locknut and large fiat washer from steering shaft Position front wheels of the tractor so they are pointing straight forward Slide the steering sleeve over the steering shaft o Position steering wheel so cross bars are horizontal left to right and slide onto adapter o Secure steering wheel to steering shaft with Iocknut and large flat washer previously remov...

Page 8: ...r and hex nut Tighten securely Ctose terminal access door Use terminal access doors for Inspection for secure connections to tighten hard_ ware Inspection for corrosion o Testing battery Jumping if required o Periodic charging DISCARD TERMINAL PROTECTIVE CAPS HEX NUT LOCK FLAT WASHER WASHER BEX INSTALL SEAT See Fig 3 Adjust seat before tightening adjustment knob o Remove cardboard packing on seat ...

Page 9: ...s manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual ASSEMBLE GAUGE WHEELS TO MOWER DECK See Fig 4 Assemble gauge wheels with tractor on a fiat level surface Adjust mower to desired cutting height See TO AD JUST MOW...

Page 10: ...o remaining loose parts in carton i Battery is properly prepared and charged Minimum t hour at 6 arRps l Seat is adjusted comfortably and tightened securely i All tiros are properly inflated For shipping purposes the tires were overinflated at the factory t Be sure mower deck is properly leveled side to side frontqo rear for best cutting results Tires must be properly inflated for leveling Check m...

Page 11: ...RWARD SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS OFF FAST LIGHTS ON FUEL IX CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED LOCK LOCKED MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED L HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNmON DANGER KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL Hydro Modeis onBy 11 ...

Page 12: ...TCH Turns the headiights on and ell TRROTTLE CONTROL Used to centre engine speed CHOKE CONTROL Used when starting a cold engine CLUTCNiBRAKE PEDAL Used for deciutching and brak o ing the tractor and starting the engine PARKING BRAKE LEVER Locks clutch brake pedal into he brake position A_ vIB E7EB Indicates charging or dischargi_ 9 of HEIGHT ADJUST_ qENT KNOB Used to release attach men_ lift lever...

Page 13: ...n conditions when tractor is standinf _ idle with the engine running hot engine exhaust gases may cause browning ol grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTWON Always stop tractor como pletely as described above before leavo ing the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL See Fig 8 Always operate engine at full ...

Page 14: ...r towing your tractor be sure to disengage transmission by placing treewhee controf in freewheeling position Free wheet centre is located at the rear drawbar of tractor o Raise attachment Jift to highest position with attach ment lift control o Pu l freewheel contro knob out and hold in position by inserting retainer spring into fowvard hole of control rod Do not push or tow tractor al more than t...

Page 15: ...RANSMISSION WARM UP FOR ONE 1 MINUTE BY PLACING MOTION CONTROL LEVER IN NEUTRAL N POSITION AND RELEASING CLUTCH BRAKE PEDAL NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjust ments section of this manual PURGE TRANSMISSION CAUT ON Neverengage...

Page 16: ...ting attachments select a ground speed that will suit the terrain and give best performance of the attachment being used F_Go1t MULCHING MOWING TNPS _MPORTANT FOR BEG PERFORMANCE KEEP MOWER HOUSING FREE OF BUILT UP GRASS AND TRASH CLEAN AFTER EACH USE he special muiching blade will recut the grass clip pings many times and reduce them in size so that as they fall onto the lawn they wilt disperse i...

Page 17: ...l GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be ch...

Page 18: ... BOLT IS GRADE 8 HEAT TREATED NOTE We do not recommend sharpening blade but if you do be sure the blade is balanced BLADE MANDREL ASSEMBLY FLAT WASHER LOCK WASHE_ _A GRADE 8 HEAT TREATED BOLT CAN BE IDENT F EB BY S_X L_NES ON THE BOLT HEAD FIGo 13 Slide blade on to an unthreaded portion of the stee bolt or pin and hold the bo t or pin parailel with the ground If blade is balanced it should remain ...

Page 19: ...e oi after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year Checkthe crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL See Figs 15 and 16 Determine temperature range expected be...

Page 20: ...son or every other oil change if the tracter is used more than 100 hours in one year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it coutd create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of use whichever comes firsL Spark plug type and gap setting is shown in PROD UCT SPECIFICATIONS...

Page 21: ...Roll belt off electric clutch pulley o Disconnect anti sway bar from chassis bracket by removing retainer spring o Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor iMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUN...

Page 22: ... THE FOLLOWING FRONT TO BACK ADJUSTMENT IS NECESSARY BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WiLL STAY LEVEL SIDE TO SIDE To obtain the best cutting resuRs the mower housing should be adjusted so that the front is approximately 1 4 to 3 4 Jower than the rear when the mower is in its highest pos tion Check adjustment on right side of tractor Measure dis _ tance D directly in front and b...

Page 23: ...table brake system which is mounted on the right side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted o Depress clutch brake pedal and engage parking brake o Measure distance between brake operating arm and nut A on brake rod Ifdistance is other than 1 3 4 loosen jam nut and turn nut A unti distance becomes 1 3 4...

Page 24: ...IHPUTPULLEY CLUTCH WiRE HARNESS FIG 27 TO ADJUST MOTION CONTROL LEVER See Fig 28 he motion control lever has been preset at the factory and adjustment should not be necessary If for any reason the motion control lever wiil not hold its position whi e at a selected speed it may be adjusted at the friction pack Iocated on the right side of transmission Park tractor on level surface Stop tractor by t...

Page 25: ...REAR WHEEL ONLY FIG 29 TO START ENGINE WiTH A WEAK BATTERY See Fig 30 CAUTION Lead acid batteries genero I i_ atee p_osivegases Keepsparka flame i and smoking materiaJs away from bat t reties A_waya wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged If jumper cables are used for emergency starting follow this procedure IMPORTANT YOUR TR...

Page 26: ...y stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section of this manual TO REPLACE FUSE Replace with 30 amp automotive type plug in fuse The fuse holder is located behind the dash ENTS TO REMOVE HOOD AND GRmLL ASSEMBLY See Fig 31 Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and l...

Page 27: ...t engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position o With throttle control lever in fast position turn main fuel adjusting needle in clockwise until engine begins to die then turn out counterclockwise until engine runs rough Turn needle to a point midway between those two positions Idle sj eed setting oWith th...

Page 28: ... FROM FORMING tN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERW NCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE o Drain the fuel tank_ o Start the engine...

Page 29: ...ce spark plug 3 Recharge or replace battery 4 Replace fuel filter 5 Drain fuel tank and refil with fresh gasoline 6 Check all wiring 7 Contact an authorized service centerideparlment 8 Contact an authorized service center department 1 Depress clutch brake pedal 2 Disengage attachment clutch 3 Recharge or replace battery 4 Replace fuse 5 Clean battery terminals 6 Check all wiring 7 ChecWreplace ign...

Page 30: ...so equipped Battery will not ci_arge Tractor creeps with motio _ control lever in neutraF positio_ Fender shift mode s onIy Loss of drive Engine backfires when turning eHg_ne OFF 7 Buildup of grass leaves and trash under mower 8 Mower ddve belt worn 9 Blades improperly installed 0 Improper blades used 11 Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels 1 Switch ...

Page 31: ...N SWITCH 4 ON START ORANGE R EGULATOR DISCONNECTED t_S J HEADLIGHTS NON REMOVABLE CONNECTIONS I I HEADLiGBT SWITCH OFF REMOVABLE CONNECTIONS G FC II I1_ E _ f B o _A PTO SWITCH WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNiT THEY SHOULD BE REPLACED O PROPERLY SECURE YOUR WIRING 3t ...

Page 32: ...REPAIR PARTS TRACTOR oMODEL NUMBER 917 252711 ELECTRICAL 42 4O 9 7 4 6 25 12 29 55 J 26 34 I _ 45 U 28 32 ...

Page 33: ...ery 26 108824X Fuse 28 145491 Cable Ground 29 121305X Switch Hunger 30 144921 Switch ignition 3 140400 Nut Ignition 32 141226 Cover ignition Switch 33 1404 03 Key Ignition 34 110712X Switch Light 35 108236X Bracket Switch 36 STD601005 Screw 39 109553X Switch tnter ock 40 149170 Harness _gnition 4t 71110412 BoltBIkFinHex I 4 20UNCx3 4 42 131563 Cover Terminal 43 145673 Solenoid 44 73800400 Nut Lock...

Page 34: ...REPAIR PARTS TRACTOR o o MODEL NUMBER 917 252711 CHASSIS AND ENCLOSURES 30 J i _ 25 i 26 25 47 26 44 87 121 71 68 115 9 3 117 33 10 34 119 123 73 IO0 124 _ 86 114 29 28 117 3 34 ...

Page 35: ... Gauge t15 121794X 26 STD541437 Nut 119 19092016 28 136373X428 Grill t20 137270 29 136374 Lens Bar Clear 121 137269 30 140002X558 Fender 122 137271 31 137113 Bracket Assembly Fender 123 136814 33 145244X558 Footrest LH 34 I45243X558 Footrest RH 124 136813 35 STD533707 Bolt 36 08067X Nut Pal 125 38 139886 Bracket Assembly Pivot LH 39 139887 Bracket Assembly Pivot RH Fender Strap Nut Push Nylon Rod ...

Page 36: ...TRACTOR MODEL NUIV_BER 9 7 252711 57 56 41 61 32 3_ _ 103 8 97 62 61 52 98 30 61 35 45 44 48 53 77 I T 91 24 22 9 16 104 105 78 84100 100 27 55 36 ...

Page 37: ...niock 5 16 18 Unc Link Clutch Spring Return Clutch KEY PART NO NO DESCRiPTiON 56 74760620 57 140294 58 140470 59 140312 60 1212 8X 61 17490612 62 8883R 63 140186 65 STD551t43 67 STD523710 68 105730X 69 142432 71 140158 72 19132012 73 140157 74 121199X 75 121749X 76 12000001 77 123583X 78 121748X 81 140154 82 t23782X 83 19171216 84 140548 86 71208 87 19212016 88 12000008 89 139989 91 74780536 92 74...

Page 38: ...REPAIR PARTS TRACTOR _ MODEL NUMBER 9 7o252711 STEERING ASSEMBLY 62 _ r ___ 42 _ f 17 J 11 12 j_ 47 14 10 32 33 34 35 38 ...

Page 39: ...16 Gauge Washer 27 32 x 1 4 x 16 Gauge Ring Klip Bearing Link Drag Washer Lock Nut Hex Fin 3 8 24 UNF Spacer Bearing Front Axle Bolt Hex 5 8 11 UNC x 3 1 2 Loocknut Hex Jam wlWasher Insert 5 8 11 UNC Pin Axle Large 5 8 x 1 55 1 54 Shaft Assembly Steering Washer Thrust 5t5 x 750 x 033 Support Shaft Washer Shim t 4 x 5 8 x 062 Washer Screw Hex Socket Read 1 4 20 x 5 8 Shaft Assembly Pittman Nyliner ...

Page 40: ... 9 ...

Page 41: ...Type No PS58560 Muffler Exhaust Tube Manifold LH Kohler MV18 Tube Manifold RH Koh er MV18 Clip Line Fuel Bracket Muffler Mounting Screw Hex WHS Thdcut 1 4 20 UNC Shield Heat Washer Lock Hvy Hlcl Spr 5 18 Screw Hex SKT 5 16 UNC x 3 4 Gasket Order From Engine Manufacturer Nipple Pipe Elbow Standard 90 3 8 18 NPT Washer Lock Ext Tooth 3 8 Screw Thdrof 3 8 6 x I_12 TT Shield Heat Screw Control Choke N...

Page 42: ...x 1 2 Washer 13 32 x 1 x 14 Gauge Pan Seat Knob Seat Bracket Switch Mounting Bushing Snap Nylon Bolt Carriage 1 4 20 x t 3 8 Spacer Split KEY PART NOo NO DESCRIPTION 16 121250X 18 124238X 17 23976X 2 139888 22 STD541431 24 19171912 25 27018X 27 17490608 28 STD541437 Spring Cap Spring Seat Nut Flangelock 1 4 Grade 5 Boll Shoulder 5 16 18 UNC Nut Washer 17 32 x 1o3 16 x 12 Gauge Bolt Shoulder 5 6 18...

Page 43: ...832 147142 138311 142341 137318 137319 145245 145247 148356 148357 DESCRIPTION Decal Mower QC System Decal Insert Strg Decal Battery Decal Brake Parking Saddle Decal Sdl Cold Start Hydro Eng Reflector Taillight Decal V Belt SHC Decal Deck 3 in 1 Decal Handle Lift Height Adj Decal Drawbar Cntrl MvL Hyd Lt Decal Refl HL YT GT 1 pc Sears Decal Refl HL YT GT 1 pc Sea_s Pad FtresI Fastener Popqn Footre...

Page 44: ...REPAmR PARTS TRACTOR o MODEL NUMBER 917o252711 MOWER LIFT 35 41 28 27 23 12 22 5 21 13 3O 2 19 7 8 10 5 13 32 19 161718 20 15 44 ...

Page 45: ...asher 21i32X1X21Ga Bearing Nylon Grip HandJe Fluted Button Plunger Spring Cprsn Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex I 2q3 Uric Trunnion BIk Zinc Nut Lock WiWsh 1 2ot3 Uric Arm Suspension Rear Spring Retainer Washer 15 32 X 3 4 X 6 Ga Ring Klip T5304 _37 Nut Special Washer 13 32 X 5 8 X I6 Ga Spring Pin Cotter 3 32 x 1 2 Rod Adjust Lift Nut Hex...

Page 46: ...REPAIR PARTS TRACTOR o _ MODEL NUMBER 917o252711 MOWER DEC 84 36 40 17 35 34 33 32 102 f 105 _ 106 106 117 1 9 113 111 121 j 125 4 1 2 16 29 14 18 21 22 23 24 25 46 ...

Page 47: ... Deflector 118 Washer 11 32 x 5 8 x 16 Gauge 1 9 Rod Hinge 12 Screw ThdroI Hex Head Zinc I25 Mower Washer Spacer Pufley Mandrel Nut Toplock Flanged Bolt Fastner Christmas Tree Pulley idler Fiat Washer 13 32 x 13 16 x 16 Gauge 72110618 STD541437 4 0088 137729 133943 140084 122052X 141043 131950 144200 20958X 144394 72140620 136420 71161010 19061216 STD551110 130758 2029J 140353 132262 17490512 7351...

Page 48: ...REPAtR PARTS TRACTOR _ o MODEL NUMBER 917 252711 HYDRO GEAR TRANSA LE MODEL NUMBER 310 0750 58 84 17 14 t35 184 43 38 58 52 go 4 8 _24 36 1 3i _ 35 48 ...

Page 49: ...5x7 89 142974 25 142946 Actuator Bypass 90 142975 26 142947 Center Section Assembly Kit 9 142976 27 142948 Seal Lip 28x42x8 92 I42977 28 142949 Ring Retaining 93 142978 29 142950 Washer 26x 35 x 1 113 142917 34 142951 Oil Filter Element 114 142918 35 142952 Arm Bypass 1 9 142980 36 142953 Ring Retaining t34 144607 37 142954 Arm Actuating 135 144608 38 142955 Pin Actuating 39 142956 Bolt 5 t8 24 x ...

Page 50: ...REPAIR PARTS TRACTOR o _ _ODEL NUMBER 917o252711 KOHLER ENGINE o MODEL NUMBER MV18 OS TYPE NUMBER PS58560 18 t 8 11 _ 12 0 _j 13 U o _ 17_ _ 16 I J 6 _5 4 BREATHER AND VENT 5O ...

Page 51: ... Elbow NOT ILLUSTRATED 25 113 5 Decal Air Cleaner o 5211330 Decal BAFFLES SHROUD KEY PART DESCRIPTION NOo NO 1 2 3 4 52 063 41 52 313 05 52 063 42 X 67 83 52 755 70 52 217 01 Baffle 2 Cylinder Head Grommet 2 Baffle Fuel Pump Screw Hex Washer Head t14 20 x 7 16 t4 Kit Blower Housing Includes Key Numbers 6 thru 8 Support Upper Housing 7 52 468 16 8 52 086 1t 9 52 124 23 NOT LLUSTRATED 5211346 Washer...

Page 52: ...REPAMR PARTS TRACTOR oo MODEL NUMBER 9t7 2527 1 KOHLER ENGINE MODEL NUMBER MV18oO TYPE NUMBER PS58560 CARBURETOR 11 52 ...

Page 53: ... Barre Includes Key Numbers 4 thru 6 20 _ Crankcase Service with Short Block Part Number 82 522 30 CARBURETOR KEY PART DESCRIPTION NO NO 1 52 041 09 2 52 755 91 3 52 164 5 4 X 21 1 5 X_6 29 6 X 75_23 7 235778 8 X 67 97 9 41 072 19 10 52 063 40 11 25 155 02 12 52 853 25 3 27t030 4 52 053 54 Gasket Intake 2 Kit Manifold Includes Key Numbers 3 thru 8 Manifold Intake Washer Lock 5 16 4 Screw Hex Cap 5...

Page 54: ...REPAIR PARTS TRACTOR o o MODEL NUMBER 917o252711 KOHLER ENGINE MODEL NUMBER MV18 O TYPE NUMBER PS58560 CRANKSHAFT I ELECTRIC STARTER 7 9 4 m 2 0 4 5 w8 7 Q 6 jl 4 54 ...

Page 55: ...2 14 Seal Rubber 4 41 153 01 CoRing 5 52 126 11 Bracket Oil Tube Support 6 52 123 20 Tube Oil Fill 11 7 8 7 47 139 0t Plug Hex Countersunk 3 4 N P T F CYUNDER HEAD KEY PART DESCRIPTmON NO NO 1 52 04 20 Gasket Head 2 2 52 015 08 Cylinder Head 2 3 220534 Washer Plain 5 6 18 4 41 086 02 Screw Hex Head 5 6 18 x t 1 2 8 ELECTRIC STARTER KEY PART DESCRIPTION NO NO 2 3 4 5 6 7 8 9 52 098 12 X 20 1 X 81 1...

Page 56: ...E NOTES 56 ...

Page 57: ...SERVICE NOTES 57 ...

Page 58: ...SERVICE NOTES 58 ...

Page 59: ..._ ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WiTH SKY LINE OR TREE 15 MAX _e your Tractor up I _ greater than 15 never across the face Make turns gradu _ ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes i ...

Page 60: ...er for your tractor will be found on the model plate located under the seat The model number for your engine witl be found on the blower housing of the engine All parts listed herein may be ordered from any Sears Roebuck and Co Service Center Department and most Re tail Stores WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PRODUCT TRACTOR o MODEL NUMBER 917 252711 ENGINE MODEL NO...

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