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Summary of Contents for 580.328301

Page 1: ... 8 a m to 5 p m CT CAUTION Before using this product read this manual and follow all its Safety Rules and Operating Instructions Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman Part No 186942 Draft 3 09 19 2002 Printed in the U S A Safety Assembly Operation Maintenance Parts Espahol ...

Page 2: ...by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL WEAR As ...

Page 3: ...e or generator sparks if flame or smoke is observed while unit is running if unit vibrates excessively Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet Dangerous electrical shock will result Use a ground fault circuit interrupter in any damp or highly conductive area such as metal decking or steel work Do Not use worn bare fra...

Page 4: ...on fillers etc Remove the generator from the shipping pallet CARTON CONTENTS Check all contents If any parts are missing or damaged call the generator helpline at 1 800 222 3136 Contents Include 10 000 Watt generator Owner s manual 2 Bottles of engine oil 28 oz 125 Volt 30 Amp plug 125 Volt 20 Amp plug 240 Volt 30 Amp plug Oil fill spout Wheel kit CHECK BATTERY ATTACH NEGATIVE BATTERY WIRE The bat...

Page 5: ...ce one end of the needle nose pliers on the bottom of the axle and the other end of the pliers on top of the e ring Seat the e ring by pressing the pliers closed 7 Repeat step 4 through 6 to secure second wheel 8 Secure the vibration mount on the support leg with lock nut and 30mm long capscrew 9 Fasten the support leg to the bottom of the generator cradle using two 20 mm capscrews two lock washer...

Page 6: ...nce tool and motor loads 120 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle Supplies electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt...

Page 7: ...position Stop filling occasionally to check oil level Do Not overfill Install dipstick Install oil fill cap and hand tighten securely Check engine oil level before starting each time thereafter Refill if below the lower line on the dipstick 0 Oau0e Upper Level Add Gasoline A ARNING Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do Not light a cigarette or smoke whe...

Page 8: ...Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 Volt or 240 Volt single phase 60 Hz electrical loads Do Not connect 240 Volt loads to 120 Volt receptacles Do Not connect 3 phase loads to the generator Do Not connect 5...

Page 9: ...owing checks if your engine does not start 1 Do you have enough gasoline Check to make sure you have fuel in the gas tank 2 Is the fuel valve open Check to make sure the fuel valve is open If it is closed open it 3 Is there enough compression Check to see if either spark plug is loose If so tighten it 4 Is there enough oil You unit comes equipped with a low oil pressure shutdown system If there is...

Page 10: ...AC at 20 Amps or greater to the plug 3 Wire Cord Set __l J NEMA L5 20 Neutral Hot Ground Green Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 2 400 watts 2 4 kW of power at 20 Amps The outlet is protected by a 20 Amp push to reset circuit breaker __r_nd eutral 120V iltreen Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3 600...

Page 11: ...it from the elements In an emergency use the original shipping carton as a temporary shelter Cut off all carton flaps Cut out one of the long sides of the carton to expose muffler side of unit as shown Ensure a minimum of two feet clearance between open side of carton and nearest object Wind Muffler side exposed Your unit may differ in appearance from that shown above Cut appropriate slots to acce...

Page 12: ...e generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6...

Page 13: ... X Every 50 Every 200 Hours Hours X X X X Every 500 Hours X X X X Every 1000 Hours iHHHHHHHHHHH HHHHHHHHHHH HiHHHHHHHHH i X X iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii i i i i i X X X X ii i i i i i i i i i i i i i i i i _i_i_i_...

Page 14: ... engine is not running NOTE Do Not use a garden hose to clean generator Water can enter the engine fuel system and cause problems In addition if water enters the generator through cooling air slots some water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of...

Page 15: ...urely Cleaning Urethane Foam Element Wash and clean the urethane foam in kerosene Saturate in a mixture of 3 parts kerosene and 1 part engine oil and then squeeze to remove excess oil Clean or replace urethane foam element every 50 hours more often in dusty conditions Paper Element Clean by tapping gently to remove dirt and blow off dust Never use oil Clean or replace more often in dirty or dusty ...

Page 16: ...2 ounce 15ml of engine oil into each cylinder _ AUTION Avoid spray from spark plug hole when cranking engine Cover spark plug holes with rag Crank the engine for 2 3 seconds and reinstall the spark plugs Do Not connect spark plug wires Remove the negative battery cable from the battery to prevent the battery from being depleted WARNING Fire explosion and burn hazard The battery is water based If y...

Page 17: ... air filter 3 Engine needs to be serviced 1 Choke is opened too soon Carburetor is running too rich or too lean Solution 1 Reset circuit breaker 2 Check and repair 3 Connect another device that is in good condition 4 Contact Sears service facility 1 Disconnect shorted electrical load 2 See Don t Overload the Generator on page 12 3 Contact Sears service facility 4 Contact Sears service facility 1 C...

Page 18: ...KEY SWZTCH COILI_ CAPACI TOR POWER WI N I NG 44 2 ENG I GNZ TI ON SPARK _A ENG I GNI TI ON ii A _44D _ _ 120V I 20A _ _ _ _J 30 A I _44B _ o _40V _IlB T 30A IIA _44A 50A 20A C B 44A G M B L S OFF ON TARG 18 ...

Page 19: ...oo TERMINAL BLOCK CONTROL PANEL SUPPLIED BATTERY 120 840V 30A I OV 30A I TD FRAME GRDUND GROUN TB REAR SEARING CARRIER 85 85 13 FU2E 0 AMP ts_ x i 13 is 16 i 13 18 L3 16 3PARK PLUG 19 ...

Page 20: ...Craftsman 10 000 Watt Generator 580 328301 Main Unit 63 I0 34 13 62 55 15 50 71 58 56_ 37 0 Wrre D 63 21 J 19 Detail of Battery Tray 46 43 68 56 29 22 3 27 50_ 7 20 1 59 15 57 2O ...

Page 21: ...ontrol Panel DECAL Caution Hot Muffler DECAL Start Instructions DECAL Start Run Stop DECAL Fuel Shut Off ALTERNATOR GUARD Muffler SCREW BATTERY KEY Ignition Switch Item Part Qty 42 BB4682GS 1 43 B96925GS 1 44 96924GS 2 45 19353621GS 1 46 19453621GS 1 47 52618GS 2 48 49226GS 1 49 52856GS 2 50 49820GS 2 51 39253GS 1 52 NSP 54 27482GS 1 55 47411GS 2 56 22473GS 2 57 B4948GS 1 58 55934GGS 3 59 22511GS ...

Page 22: ...912GS B4913GS B4914GS B4916GS 191297GS B4919GS B4920GS 49820GS 188928GS 22473GS 49813GS Qty Description 1 SHIELD Front 2 GRID Front 1 BOLT Shaft Stay 4 BOLT Stay 1 ASSY Housing 1 CAP 1 COVER Blind End 1 COVER Top Black 2 CAPACITOR 1 CAPACITOR Diode Varistor EMC 1 ASSY Rotor Includes Item 11 2 SCREW 8 SCREW 1 NUT Lock 1 CONNECTOR 6 Pin 6 WASHER 6 NUT 22 ...

Page 23: ...20V 20A Twistlock 13 68868GS 1 OUTLET 120V 30A Twistlock 14 B4445GS 2 BREAKER Circuit 45A 15 B4262GS 1 OUTLET 120 250 V 50 A 4 9 Item 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 22 10 9 9 8 Part 43437GS 80077GS 92953GS 90576GS 84135GS 75477GS B4894GS 43181GS 43182GS 77314GS B4737GS B95906GS 51716GS B4893GS B4892GS 51714GS 17 18 Qty Description 1 OUTLET 120 240 V 30 A Twistlock 4 SCREW 1 BLOCK ...

Page 24: ...1 HANDLE 2 39287GS 4 SCREW 3 52858GS 5 NUT Lock 4 93394GS 1 LEG Mounting Support 5 191413GS 1 MOUNT Vibe with Washer 6 22145GS 2 WASHER 7 42909GS 1 SCREW 8 39253GS 2 SCREW 9 191267BGS 1 AXLE 10 89635GS 2 SPACER Wheel 11 89742GS 2 WHEEL 12 22247GS 2 WASHER 13 191265GS 2 E RING 14 22129GS 2 WASHER Lock 24 ...

Page 25: ...ASHER 15 TAPPET 16 INTAKE VALVE 17 EXHAUST VALVE VALVE SPRING 18 COLLET VALVE 19 SPRING RETAINER 20 ROCKER SHAFT 21 PUSH ROD 22 ROCKER ARM ASSY 23 Includes items 13 14 Part 014 90800 21 017 00800 90 246 35201 03 002 38080 00 263 32601 00 263 32610 01 263 32620 01 263 32630 03 263 32640 01 Xll 60500 20 263 91703 03 Qty Description 4 ADJUSTING SCREW 4 NUT 2 GASKET muffler 4 FLANGE NUT 1 AIR CLEANER ...

Page 26: ...ENGINE 18 HP Craftsman Model EH63 Exploded View Engine 24 25 29 3O 4t 24 39 38 26 t6 4O 15 28 11 26 ...

Page 27: ...mpl Includes items 18 thru 22 18 132 12AA0 80 4 VALVE GUIDE 19 132 07AA0 50 2 SEAL INTAKE VALVE 20 010 50802 90 8 STUD 21 006 90104 00 1 STEEL BALL 22 263 16201 03 1 PLUG 23 263 13101 01 1 CYLINDER HEAD 2 compl Includes items 18 thru 21 24 246 15501 01 2 ROCKER COVER compl 25 246 16002 13 2 GASKET rocker cover 26 263 15001 03 1 GASKET 1 cyl head 27 263 15101 03 1 GASKET 2 cyl head 28 263 16001 03 ...

Page 28: ...hoke Knob Clamp 2 Return Spring 1 Link Pivot 1 Waved Washer 1 Tapping Screw 1 GOVERNOR LEVER 1 GOVERNOR SHAFT 1 GOVERNOR SPRING 1 GOVERNOR ROD 1 ROD SPRING Item 14 18 19 20 21 22 23 24 25 26 27 28 29 Part 263 43311 A3 263 45021 A2 261 43901 03 005 11060 00 001 14063 00 018 60600 20 011 00600 20 011 50500 20 002 27050 00 002 38060 00 001 17052 00 003 10080 00 X23 00801 50 Qty Description 1 SPEED CO...

Page 29: ...1 A2 6 011 00600 20 7 263 92001 03 8 263 95201 03 9 263 54101 02 10 263 91803 03 11 263 95301 A3 Qty Description 1 BLOWER HOUSING UNIT 1 CYLINDER BAFFLE I COMPL 1 CYLINDER BAFFLE 2 COMPL 1 CYLINDER BAFFLE 3 1 CYLINDER BAFFLE 4 UNIT 19 FLANGE BOLT 1 LABEL WARNING 1 LABEL EMISSION CONTROL 1 COOLING BLOWER UNIT 1 LABEL ENGINE NAME 1 LABEL CHOKE 29 ...

Page 30: ...ENGINE 18 HP Craftsman Model EH63 Exploded View Engine 17 23 25 4 3O ...

Page 31: ...1600 10 1 GASKET 15 263 62601 01 1 FUEL PIPE compl Includes items 15 and 16 15 263 68001 03 1 RUBBER PIPE 16 263 68501 03 2 HOSE CLAMP 17 263 62501 00 1 CARBURETOR ASSY 18 263 66201 03 1 GASKET carburetor 19 248 62201 00 1 FUEL PUMP ASSY 20 263 65002 02 1 BRACKET fuel pump 21 263 62650 01 1 PULSE PIPE compl Includes items 21 and 22 21 263 68051 03 1 RUBBER PIPE 22 263 68501 03 2 HOSE CLAMP 23 X11 ...

Page 32: ...ENGINE 18 HP Craftsman Model EH63 Exploded View Engine 32 ...

Page 33: ...62556 08 1 SCREW float pin set 17 263 62400 08 1 MAIN JET 134 18 258 62546 08 1 GASKET 19 258 62557 08 1 SOLENOID VALVE ASSY 20 263 62421 08 1 JET slow 58 21 258 62445 08 1 SPRING adjust screw 22 258 62451 08 1 SCREW throttle adjust 23 261 62435 08 1 NEEDLE idle adjust 24 263 62530 08 1 THROTTLE SHAFT ASSY 25 226 62580 08 1 FILTER throttle shaft 26 258 62570 08 1 COLLAR 27 263 62535 08 1 THROTTLE ...

Page 34: ...00 20 8 263 25001 03 8 263 25002 03 8 263 25003 03 9 002 18180 00 10 003 10180 00 11 003 20180 00 12 005 32054 01 Qty Description 1 CRANKSHAFT Taper 2 25 12 SAE WG 2 CONNECTING ROD ASSY Includes item 3 2 CONNECTING ROD BOLT 2 PISTON 2 PISTON PIN 2 PISTON RING SET 4 CLIP 1 SPACER t 0 6 or 1 SPACER t 0 8 or 1 SPACER t 1 0 1 NUT 1 WASHER 1 SPRING WASHER 1 WOODRUFF KEY 34 ...

Page 35: ...3 73102 A1 1 21 001 14063 00 4 23 Xll 00801 00 2 24 Xll 00600 20 4 25 263 55001 A3 1 27 002 38080 00 2 29 056 30000 40 4 30 206 75501 01 1 31 214 79006 01 1 33 263 73112 01 I Description FLYWHEEL compl IGNITION COIL compl GROMMET RING GEAR STARTING MOTOR ASSY WIRE 4 compl WIRE 5 compl SPARK PLUG compl SPARK PLUG CAP PLUG TERMINAL CLAMP CLAMP WIRE ASSY oil pressure switch BOLT and WASHER ASSY FLANG...

Page 36: ...ut M8 2 263 35201 A1 3 Gasket 3 263 34101 A1 1 Manifold 4 263 34211 01 1 Muffler Cover 5 011 00600 10 8 Flange Bolt 6 263 30201 01 1 Muffler 7 263 37301 A1 1 Deflector Ass y 8 263 37011 A1 1 Bracket 9 001 11081 60 2 Bolt W Lockwasher M8x16 10 001 04085 05 1 Flange Bolt M8 x 50 11 263 37321 A2 1 SparkArrester 36 ...

Page 37: ...63 70500 08 255 70570 08 243 70525 08 263 70515 08 207 70524 08 263 70551 08 263 70552 08 Qty Description 1 STARTING MOTOR ASSY Includes items 1 thru 21 1 ARMATURE ASSY 1 THRUST WASHER KIT 1 PINION STOPPER SET 1 YOKE ASSY 1 REAR COVER ASSY Includes item 7 1 BRUSH HOLDER ASSY Includes items 9 thru 11 2 BRUSH 1 BRUSH SET 4 BRUSH SPRING I PINION ASSY 1 GEAR CASE ASSY Includes items 14 and 15 1 DUST C...

Page 38: ...30 days If you have any questions regarding your warranty rights and responsibilities you should contact a Sears Service Representative at 1 800 469 4663 Sears Emission Control Defects Warranty Provisions The following are specific provisions relative to your Emission Control Defects Warranty Coverage 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emissio...

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Page 40: ...ue han sido sujetas a instalaci6n a alteraci6n inadecuadads o desautorizadas abuso negligencia accidentes sobrecarga velocidad excesiva mantenimiento reparciones o almacenamiento inadecuados de modo que en la opini6n de SEARS afecten adversamente su rendimiento y confiabilidad Degaste Normal Como con todos los aparatos el6ctricos los motores necesitan servicio y reemplazo peri6dico para que den bu...

Page 41: ...calientan los dispositivos el6ctricos conectados si se pierde la salida el6ctrica si se presentan chispas en el motor o generador si se observan llamas o humo cuando la unidad esta funcionando si la unidad vibra demasiado Nunca manipule dispositivos o cordones el6ctricos cuando se encuentre parado en agua descalzo o con los pies o las manos mojadas Use un interruptor de circuito de falla a tierra ...

Page 42: ...a de envio CONTENIDO DE LA CAJA Revise todo el contenido Si alguna parte falta o esta daSada Ilame a la Linea de Ayuda del Generador al 1 800 222 3136 La caja incluye Generador de 10000 Vatios Manual del Propietario 2 Botella de Aceite para Motor 28 oz Enchufe de 125 Voltios 30 Amperios Enchufe de 125 Voltios 20 Amperios Enchufe de 240 Voltios 30 Amperios Embudo para Llenado de Aceite Juego de Rue...

Page 43: ...emo de las pinzas en la parte superior del e ring Asiente el e ring cerrando las pinzas Repita los pasos 4 por 6 para asegurar la segunda rueda Asegure el montaje antivibratorio a la pata de soporte con la tuerca de sujeci6n y el tornillo prisionero largo de 30 mm Ajuste la pata de soporte a la parte inferior del bastidor del generador utilizando dos tornillos prisioneros de 20 mm y dos arandelas ...

Page 44: ...gasolina sin contenido de plomo Tomacorriente Doble de 120 Voltios AC 20 Amperios Cada uno suministra alimentaci6n el6ctrica para el funcionamiento de cargas del motor y herramientas aparatos especiales e iluminaci6n el6ctrica de 120 Voltios AC 20 Amperios monofasica de 60 Hz Tomacorriente de 120 240 Voltios AC 50 Amperios Tomacorriente de 120 240 Voltios AC 50 Amperios Suministra alimentaci6n el6...

Page 45: ...do la abertura de Ilenado del aceite hasta que Ilegue a la linea superior de la varilla de medici6n Siempre revise el nivel del aceite con la varilla de medici6n instalada en su sitio Det6ngase y revise peri6dicamente el nivel del aceite NO LLENE EXCESIVAMENTE Instale la varilla de medici6n Instale la tapa y aprietela con la mano firmemente En adelante revise el nivel de aceite del motor antes de ...

Page 46: ...ecte cargas de 240 Voltios a tomacorrientes de 120 Voltios No conecte cargas trifasicas al generador No conecte cargas de 50 Hz al generador Sume los vatios asignados o amperios de todas las cargas que se van a conectar al mismo tiempo Este total no debe ser mayor que a la capacidad del vatiaje amperaje nominal del generador o b la capacidad del cortacircuito del tomacorriente que suministre la al...

Page 47: ... EL MOTOR NO ARRANCA Lleve a cabo las siguientes revisiones si su motor no arranca 1 Tiene suficiente gasolina Revise y asegerese de que tiene combustible en el tanque 2 Esta abierta la v_lvula del combustible Revise y asegQrese de que la valvula del combustible est6 abierta Si esta cerrada abrala 3 Tiene compresi6n suficiente Revise si la bujia esta suelta Siesta suelta aprietela 4 Tiene aceite s...

Page 48: ...con capacidad de 125 Voltios AC a 20 Amperios o mayor Juego de Cable de 3 Alambres __1 _ NEMA L5 20 I Neutro 120V Cargado Tierra Verde Utilice este tomacorriente para operar cargas de 120 Voltios AC 60 Hz monofasicas que requieran hasta 2 400 vatios 2 4 kW de potencia a 20 Amperios La toma esta protegida por un cortacircuito con dispositivo de reposici6n de 20 Amperios Tierra Verde Utilice este to...

Page 49: ...mbalaje original como una protecci6n temporal Corte las tapas de la caja Corte uno de los lados largos de la caja para dejar expuesto el lado del silenciador de la unidad como se muestra Asegt_rese de que haya una separaci6n minima de 60 cm 2 pies entre el lado abierto de la caja y el objeto mas cercano Corte las ranuras adecuadas para tenet acceso a los tomacorrientes de la unidad Arranque la uni...

Page 50: ...cargas como se describe a continuaci6n 1 Sin tener nada conectado al generador encienda el motor de la manera descrita en este manual 2 Conecte y encienda la primera carga preferiblemente la mayor que usted tenga 3 Permita que la salida del generador se estabilice el motor funciona suavemente y el aparato conectado al mismo trabaja adecuadamente 4 Conecte y encienda la pr6xima carga 5 De nuevo per...

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Page 52: ...rte objetos o herramientas a trav6s de las ranuras de enfriamiento de aire incluso si el motor no esta en funcionamiento NOTA No recomendamos el uso de mangueras de jardfn para limpiar el generador El agua podria introducirse en el sistema de combustible del motor y causar problemas Ademas si el agua se introduce al generador a trav6s de las ranuras para aire de enfriamiento algo del agua quedara ...

Page 53: ...coloque el elemento de papel y la espuma de uretano en la base del depurador de aire Revise que el anillo protector est6 en su sitio y despu6s instale la cubierta con la perilla apretada firmemente Limpieza de la Espuma de Uretano Lave y limpie la espuma de uretano en kerosene Sature la espuma en una mezcla de 3 pares de kerosene y 1 parte de aceite de motor despu6s exprimala para eliminar el exce...

Page 54: ...recomendado Retire las bujias y rocie aproximadamente onza 15 ml de aceite para motor dentro de cada cilindro _ iPRECAUCION Evite el rociado del orificio de la bujia cuando est6 girando el motor Cubra los orificios de la bujias con un trapo Haga girar el motor pot 2 3 segundos y vuelva a instalar la bujias No conecte los alambres de las bujias Retire el cable negativo de la bateria para evitar que...

Page 55: ...l depurador de aire Llene el tanque de combustible Drene el tanque de gasolina y 116nelocon combustible fresco Conecte el alambre a la bujia Reemplace la bujia Drene el tanque de gasolina 116nelo con combustible fresco Coloque la palanca del cebador en no choke Llene la caja del cigQefial al nivel adecuado P6ngase en contacto con el Centro de Servicio de Sears El motor se apaga en pleno funcionami...

Page 56: ...nable que no excederA de 30 dfas Si tiene alguna pregunta con respecto a sus derechos y responsabilidades para la garantia p6ngase en contacto con un representante de servicio Sears al 1 800 469 4663 Disposiciones de la garantia de Sears contra defectos en el control de emisiones Las siguientes son disposiciones especificas relacionadas con la cobertura de la garantfa contra defectos en el control...

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Page 60: ...e ou les pi6ces For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call ...

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