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Summary of Contents for 580.327160

Page 1: ... 8 a m to 5 p m CT CAUTION Before using this product read this manual and follow all Safety Rules and Operating Instructions Safety Assembly Operation Maintenance Parts Espafiol SEARS ROEBUCK and CO Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman Part No B2503 Draft 6 8 28 2000 ...

Page 2: ...d by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL WEAR A...

Page 3: ...E Do Not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Never add fuel while unit is running Do Not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and cause FIRE or an EXPLOSION Never store...

Page 4: ...r spark plug wrench Owner s manual Engine oil 2 locking plugs Spare air filter element Spare spark plug Wheel Kit ASSEMBLING THE WHEEL KIT You will need a socket wrench with 1 2 or 13mm sockets to install the wheel kit Install the wheel kit as follows refer to illustration below Place the generator on a hard flat surface Place temporary blocks under cradle to ease assembly Slide the axle through t...

Page 5: ...ptacle May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 30 Amp Locking Receptacle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Filters intake air as it is dr...

Page 6: ...may not require this type of extension cord Check the owner s manuals of those devices for the manufacturer s recommendations Keep extension cords as short as possible preferably less than 15 feet long to prevent voltage drop and possible overheating of wires 120 240 Volt AC 30 Amp Receptacle This is a full capacity receptacle it can take the generator s full rated output from this sole NEMA L14 3...

Page 7: ...20 Volt receptacles Do Not connect 3 phase loads to the generator Do Not connect 50 Hz loads to the generator Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 and or 240 Volt AC single phase 60 Hz electrical loads DO NOT OVERLOAD THE GENERATOR Add up the rated watts or amps of all loads to be connected at one time This total should not be greate...

Page 8: ...an damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage on page 16 Never use engine or carburetor cleaner products in the fuel tank as permanent damage may occur TO START THE ENGINE _ ARNING Never start or stop engine with electrical devices plugged into the receptacles AND devices turned ON ...

Page 9: ...own the low oil light comes ON However once the engine has stopped rotating this light will go OFF Restarting If you try to restart the engine within 10 seconds after it shuts down the engine may NOT start The system needs 5 to 10 seconds to reset If you do restart the engine after such a shutdown and have not corrected the low oil pressure the engine runs for about 10 seconds as described above a...

Page 10: ... unit to crank an engine connected to a discharged battery To recharge 12 Volt batteries proceed as follows Check fluid level in all battery cells If necessary add ONLY distilled water to cover separators in battery cells Do Not use tap water If the battery is equipped with vent caps make sure they are installed and are tight If necessary clean battery terminals Connect battery charge cable connec...

Page 11: ...ecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads The Wattage Reference Guide is provided to assist you in determining how many items your generator can operate at one time WATTAGE REFERENCE GUIDE Recreational Home Uses Tool Appliance Watts AM FM clock radio 50 Light bulb...

Page 12: ... DC Current 10 Amperes Rated Frequency 60 Hz at 3600 rpm Phase Single Phase Engine Specifications Rated Horsepower 11 at 3600 rpm Displacement 320 cc Spark Plug Type Champion RC12YC or Equivalent Set Gap To 0 030inch 0 76mm Gasoline Capacity 7 U S gallons Oil Type Above 32 F SAE 30 or 10W 30 Below 32 F Synthetic 5W 20 or 5W 30 GENERAL RECOMMENDATIONS The generator s warranty does not cover items t...

Page 13: ... often Change oil while engine is still warm from running as follows Clean area around oil drain plug Remove oil drain plug and oil fill plug and drain oil completely into a suitable container When oil has completely drained install oil drain plug and tighten securely Place a suitable container beneath the oil filter and turn filter counterclockwise to remove Discard according to local regulations...

Page 14: ...nspect the spark arrester as follows To remove the muffler guard from the muffler remove the four screws that connect the guard to the muffler bracket SPARK ARRESTE R SCREEN MUFFLER HEAT SHIELD Wash pre cleaner in soapy water Squeeze pre filter dry in clean cloth Do Not twist Clean air cleaner cover before installing it Clean Replace Air Filter Remove air cleaner cover remove foam pre filter servi...

Page 15: ...spark plug hole As you pull on the recoil handle the piston should move up and down The piston is at TDC when it is up as high as it can go Loosen the rocker arm jam nut Use an 8 mm allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge Correct clearance is 0 002 0 004 inch 0 05 0 1 mm NOTE You must hold the rocker arm jam nu...

Page 16: ...er outdoors away from open flame Be sure engine is cool Do Not smoke Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Run engine until engine stops from lack of fuel Engine Change Oil While engine is still warm drain oil from crankcase Refill with recommended grade Oil Cylinder Bore Remove spark plug and pour abou...

Page 17: ...s rough spark plug 6 Bad spark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 6 Replace spark plug 7 Drain fuel tank fill with fresh fuel 8 Open choke fully and crank engine 9 Fill crankcase to proper level Engine shuts down during operation Engine lacks power Engine hunts or falters No battery charge DC output 10 11 12 1 2 1 Excessively rich fuel mixture 10 Intake valve stuck open or clos...

Page 18: ...R 1 _d _ POWER 4_ REGULATOR _OARD 6 S N U B B E R 66 55 77 13 55 15 155 156 22 44 __i _ _ I ii_EiL ILGRNI YEL _ 0_ I I I _o _IIE iL_N _ GRN _11A_ L_U_ _1__Wi TOH _ I 1 120V 20A EN G I C I IGNITION 2_ c B1 BATTERY CHARGE I OR2EL l__p _ I I T_O2oAO 11B I C I ov 30A 11A F E 13 G A T E s I G N A L 18 ...

Page 19: ...CRAFTSMAN 6000 Watt AC Generator 580 327160 4_ SR 3KEN 3FF o 18ov 20A 22_ L 2 C I GRN 44A 44 IIA ii 11 NUT DN KNGZNK SLDCK 19 ...

Page 20: ...CRAFTSMAN 6000 Watt AC Generator 580 327160 Main Unit m Exploded View 51 56 48 46 55 900 10 15 13 14 26 28 32 _36 41 1 43 29 39 3O 31 22 31 31 2O 19 62 31 31 33 61 59 62 20 ...

Page 21: ...OUNT Vibration 60 B4901 1 14 WASHER M8 Lock 61 B4986 1 1 WASHER 10 Shakeproof 62 B2153 6 Int 63 22473 4 1 CAPSCREW 10 64 B2506 1 1 SCRW M6 1 0 x16mm Wing 900 NSP 1 1 WIRE Ground 2 WASHER M6 Shakeproof 1 SCREEN Spark Arrester B2503 1 ASSEMBLY Control Box AB3061 12 NUT 5 16 18 Hex 65787 2 SCREW M8 1 25 x 20 43438 1 CRADLE 37806 2 MOUNT Vibration 84882 2 CAPSCREW 5 16 18 x 1 3 4 72347 1 PIN 4 mm x 10...

Page 22: ...WASHER 7 16 4 SCREW M3 0 5 x 10mm 4 LOCK WASHER M3 1 OUTLET 12V 2 CIRCUIT BREAKER 30A 2 CIRCUIT BREAKER 20A 6 WASHER 8 Shakeproof 1 OUTLET 120 Volt 30 Amp Locking Type 1 OUTLET 120V 240V 30A Locking Type Item 15 16 17 18 19 20 21 22 23 24 25 26 PaN 68759 43180 22264 51715 64526 83970 64525 87962 84335 84134 B92069 84028 Qty Description 1 OUTLET 120V 20A Duplex 6 FLAT WASHER M4 6 LOCK WASHER 8 M4 6...

Page 23: ...3393A 93682 93693A 87005 B93685 B93696 27007 42909 52858 22247 39253 22145 39287 Qty 1 2 1 2 2 1 2 2 8 2 2 2 4 Description HANDLE WHEEL AXLE PIN Retaining SPACER Wheel LEG Support MOUNT Vibration CAPSCREW Hex Hd M8 1 25 x 30 NUT Lock M8 WASHER Wheel CAPSCREW Hex Hd M8 1 25 x 20 WASHER Vibration Mtg HHCS M8 1 25 x 45 GR 10 9 23 ...

Page 24: ...y 9 93104 1 L O S Decal 10 93611 1 Black Sleeving 12 84329 1 3 Pin Male Hsg 13 92981 1 Wire Asm 14 22097 2 M6 Lockwasher 15 92079 2 M6 x 30 Taptite 16 84542 1 Ignition Coil Item Part 20 72347 21 72734 23 83502 24 83512 25 73100 27 83503 28 73101 29 72735 30 72789 31 83782 32 66311 Qty Description 1 Sparkplug 1 Governor Lever 1 Adjust Screw 2 M8 x 15 Taptite 1 60Hz Gov Spring 1 M5 Lock Nut 1 Govern...

Page 25: ... 6 70185 1 Oil Filter 78 82774 1 Woodruff Key 79 77147A 1 Flywheel 80 67198N 1 Conical Washer 81 67890 1 M16 Hex Nut 82 88433 1 Top Wrapper 83 45756 7 M6 x 10 Taptite 84 78609 2 Cover Bolt 85 73104A 1 Air Box Cover 86 92437 1 Blower Housing 87 88434 1 Lower Wrapper 88 66476 4 M6 x 12mm Capscrew 89 96195 1 Recoil Assembly 90 96196 1 Recoil Cup 91 73116C 1 Backplate 92 81668 5 M6 x 10 HHCS 93 83512 ...

Page 26: ...Bolt 66476 2 M6 x 12 HHCS 91028 1 K Adapter 22097 3 M6 Lock Washer 49813 2 M6 Hex Nut 90970 1 Carb Airbox Gasket 93873 2 M6 Ribbed Lockwasher 91204 1 Spitback Plate 89228 1 Carb Manifold Gasket Item Part 43 91187A 44 73108A 45 49811 46 59635 47 73111 48 81646 49 83504 50 47411 51 90827 60 30340 61 48031C 62 73104B Qty Description 1 Nikki Carb 1 Air Cleaner Base 4 M6 Flatwasher 1 8 x 3 8 Plastite 1...

Page 27: ...76365 1 Governor Spool 46 86254 83932 1 Camshaft Assembly 47 26925 76701 1 Crankcase Gasket 48 74908 21713A 1 Cylinder Head Gasket 50 86515 78691 1 Oil Pressure Relief Cover 51 78606 83918 1 Press Relief Spring 76362 1 Press Relief Ball 52 A1442 76361 1 Thrust Washer 88260B 1 Gear Cover Assy 53 78672 86514 2 Valve Spring Retainer 54 89673 91308 2 Valve Spring 55 B2104 86025 1 Gerotor Set 21948B 84...

Page 28: ...nitial owner and each subsequent purchaser that the engine is free from defects in materials and workmanship which cause the failure of a warranted part for a period of two years WHAT IS COVERED Repair or Replacement of Parts Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Sears service center If you have any questions regarding your warranty ...

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Page 30: ...sido sujetas a instalaci6n a alteraci6n inadecuadads o desautorizadas abuso negligencia accidentes sobrecarga velocidad excesiva mantenimiento reparciones o almacenamiento inadecuados de modo que en la opini6n de SEARS afecten adversamente su rendimiento y confiabilidad Degaste Normal Como con todos los aparatos el6ctricos los motores necesitan servicio y reemplazo peri6dico para que den buen rend...

Page 31: ... chispas o calor a su alrededor cuando manipule gasolina Evite regar gasolina sobre un motor caliente Cumpla con todas las regulaciones que requieran almacenamiento y manejo de gasolina No Ilene el tanque de combustible excesivamente Siempre permita que exista espacio para la expansi6n del combustible Si el tanque esta demasiado Ileno el combustible podria rebosarse y caer sobre el motor caliente ...

Page 32: ...de Ruedas El juego de ruedas esta diseSado para mejorar la movilidad de la unidad Necesitara una Ilave de cubos con cubos de pulgada o 13 mm para instalar el juego de ruedas Instale el juego de ruedas de la siguiente manera consulte la ilustraci6n a continuaci6n Coloque el generador sobre una superficie plana y dura Pase el eje a trav6s de los orificios de las m6nsulas ubicadas en el bastidor del ...

Page 33: ...e combustible prolonga la vida del motor y disminuye el ruido del motor Palanca del Cebador Usada cuando se esta dando arranque a un motor frio Silenciador Apagachispas El silenciador disminuye el ruido del motor y esta equipado con una pantalla apagachispas Interruptor de Control de Marcha al Vacio Silenciador Apagachispas Tomacorrientes Doble de 120 Voltios AC 20 Amp Tanque del Combustible El ta...

Page 34: ...pacidades de todos las cordones de extensi6n antes de usarlos Los juegos de cordones de extensi6n utilizados deberan tener una capacidad de 125 Voltios AC a 20 Amperios o mayor para la mayoria de los dispositivos el6ctricos Sin embargo algunos dispositivos podrian no requerir este tipo de cord6n de extensi6n Revise el manual del propietario de esos dispositivos para ver las recomendaciones del fab...

Page 35: ...stabilice y se caliente por unos minutos despu6s del arranque No conecte cargas de 240 Voltios a tomacorrientes de 120 Voltios No conecte cargas trifasicas al generador No conecte cargas de 50 Hz al generador Conecte y encienda las cargas el6ctricas de 120 y o 240 Voltios AC monofasicas de 60 Hz que desse NO SOBRECARGUE EL GENERADOR Sume los vatios asignados o amperios de todas las cargas que se v...

Page 36: ...s permanentes PARA ENCENDER EL MOTOR _ PRECAUCI N Nunca haga funcionar el motor en recintos encerrados o en Areas encerradas con poca ventilaci6n El escape del motor contiene mon6xido de carbono un gas letal e inodoro _ ADVERTENCIA La temperatura del silenciador y las Areas pr6ximas pueden exceder los 150 F 65 C Evite dichas Areas Desconecte todas las cargas el6ctricas de las tomacorrientes del ge...

Page 37: ...n de Baja Presion Si el sistema detecta baja presi6n del aceite durante la operaci6n el motor va a parar Cuando para el sistema se ENCIENDE la lamparilla de bajo nivel de aceite Sin embargo esta lamparilla se APGA una vez que el motor deja de girar Ver el diagrama esquematico Volviendo a Arrancar Si trata de volver a arrancar el motor dentro de los 10 segundos luego que ha parado el motor quizas N...

Page 38: ...rgar baterias de 12 Voltios Ileve a cabo los siguientes procedimientos Revise el nivel del liquido en todas las celdas de la bated Si es necesario a_ada agua destilada UNICAMENTE hasta cubrir los separadores de las celdas de la bated No use agua de grifo Si la bateria esta equipada con tapas de desfogue asegQrese de que estan instaladas y apretadas Limpie los terminales de la bateria si es necesar...

Page 39: ...tios necesarios para dar arranque al motor mas grande Sumele a ese nt_mero los vatios de funcionamiento de todas las otras cargas conectadas La Guia de Vatiaje a continuaci6n ha sido suministrad para ayudarle a determinar cuantos elementos puede operar su generador al mismo tiempo Guia de Referencia de Vatiaje Uso Recreativo Dom6stico Herramienta Artefacto Watts Radio AM FM con reloj 50 Bombillo d...

Page 40: ...ios Corriente MAxima a 240 Voltios 25 Amperios Corriente MAxima a 120 Voltios 50 Amperios Voltaje Nominal DC 12 Voltios Corriente MAxima a 12 Voltios 10 Amperios Frecuencia Nominal 60Hz a 3600 rpm Fase Monofasica Especificaciones del Motor Caballos de Fuerza 11 a 3600 rpm Desplazamiento 320cc Bujia Tipo Champion RC12YC o equivalente Calibrar Separaci6n a 0 030 pulgadas 0 76mm Capacidad de Gasolina...

Page 41: ... y el filtro cada 50 horas de ese momento en adelante Siesta utilizando su generador bajo condiciones de extrema suciedad o polvo o en un clima demasiado caliente haga el cambio de aceite mas frecuentemente Cambie el aceite cuando el motor todavia se encuentre caliente despu_s del funcionamiento come se indica a continuacion Limpie el Area alrededor del tap6n para drenaje de aceite Retire el tap6n...

Page 42: ...cubierta del depurador de aire despu6s introduzca el predepurador en la cubierta Luego introduzca el flltro nuevo de papel dentro de la cubierta para sostener el predepurador en su sitio y m6nte todoa a la base del depurador de aire NOTA Si necesita oredenar un filtro de papel nuevo por favor Ilame al 1 800 366 PART Limpie la Pantalla Apagachispas El silenciador del escape del motor posee una pant...

Page 43: ...jia A medida que hale la manija de retroceso el pist6n debera moverse hacia arriba y abajo El pist6n estara en el PMS cuando se encuentre en la posici6n mas superior posible Suelte la contratuerca del brazo oscilante utilizando unallave de 10 mm Use una Ilave allen de 8 mm para girar el pasador de bola pivote mientras revisa la separaci6n entre el brazo oscilante y el vastago de la vMvula utilizan...

Page 44: ...namiento del motor _ iADVERTENCIA Drene el combustible dentro de un recipiente adecuado lejos de llamas abiertas y en lugares al aire libre AsegQrese de que el motor est6 frio No fume Haga funcionar el motor hasta que se detenga por la falta de combustible Cambio de Aceite Con el motor todavia caliente drene el aceite de la caja del cigiJeSal Vuelva a Ilenarlo con el grado de aceite recomendado Ac...

Page 45: ...e gasolina Ilenelo con combustible fresco 5 Conecte el cable a la bujia El motor no se enciende o se enciende y funciona mal malas la bujia 6 Bujia defectuosa 7 Agua en la gasolina 8 Sobrecebado 9 Mezcla de combustible excesivamente rica 10 La valvula de corte de combustible 11 La valvula de entrada esta atascada esta cerrada 6 Reemplace la bujia 7 Drene el tanque de gasolina Ilenelo con combustib...

Page 46: ...pietario inicial y a cada comprador subsecuente que el motor est libre de defectos en materiales y mano de obra que puedan causar falla de la parte garantizada por un periodo de dos a_os QUE ESTA CUBIERTO Reparacion o Remplazo de Partes La reparaci6n o el remplazo de cualquier parte garantizada se realizara sin ningQn costo para el propietario en un centro de servicio aprobado Sears Si tiene pregu...

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Page 48: ... pi6ces For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 p...

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