Craftsman 580.325601 Owner'S Manual Download Page 1

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Summary of Contents for 580.325601

Page 1: ...s PRECAUCI6N Antes de utilizar el producto lea este manual y siga todas las Reglas de Seguridad e Instrucciones de Uso Sears Roebuck and Co Hoffman Estates _L 60179 U S A Visit our Craftsman website www craftsman com o Safety o Assembly o Operation o Maintenance o Parts o Espa_oN Part No 197127GS Draft 1 07 29 2005 0 7 ...

Page 2: ...repaid by him This warranty does not cover normal maintenance and service and does not apply to a generator set alternator or engine or parts which have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in SEARS s judgment to adversely affect its performance and reliability NORMAL W...

Page 3: ...n marine applications Failure to use the appropriate U S Coast Guard approved generator could result in death serious injury and or property damage Hazard Symbols and Meanings Electrocution Electrical Shock Explosion Fire Toxic Fumes Hot Surface Kickback WARNING Operate generator ONLY outdoors Keep exhaust gas from entering a confined area through windows doors ventilation intakes or other opening...

Page 4: ...dequate cooling maintenance and servicing In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands If you equip the muffler with a spark arrester it must be maintained in effective working order You can order a spark arrester through your authorized Sears service dealer...

Page 5: ...acle May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads Air Cleaner Protects engine by filtering dust and debris out of intake air Choke Lever Used when starting a cold engine Circuit Breakers AC Push to reset circuit breakers are provided to protect the generator against electrical overloa...

Page 6: ...wrench with a 1 2 or 13mm socket Pliers Refer to imlustration shown below and install the wheel kit as fol ows 1 Tip generator so that engine end is up 2 Slide axle through both mounting brackets 3 Place a wheel on each side with air valve facing out 4 Place a washer on axle and then place an e ring in axle groove 5 Install e dng with pliers squeezing from top of e ring to bottom of axle 6 Repeat ...

Page 7: ...e point of overflowing fill to proper level NOTE Check oil often during engine break in Add Fue_ WARNING WHEN ADDING FUEL Turn generator OFF and let it coo at least 2 minutes before removing fue cap Loosen cap slowly to relieve pressure in tank Fill fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion Keep fuel away from sparks open flames pilot lights heat and other ignition sou...

Page 8: ...fault interrupter GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualifi...

Page 9: ...es having combustible wails and or other combustible materials Keep at least 3 feet of clearance on all sides of generator for adequate cooling maintenance and servicing In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands If you equip the muffler with a spark arres...

Page 10: ...t as possible preferably less than 15 feet long to prevent voltage drop and possible overheating of wires 120 Volt AC 20 Amp Duplex Receptacle Each receptacle is protected against overload by a single 20 Amp push to reset circuit breaker Use each receptacle to operate 120 Volt AC single phase 60 Hz electrical loads requiring up to 2 400 watts 2 4 kW at 20 Amps of current 1 1201240 Volt AC 30 Amp R...

Page 11: ...tor power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat ...

Page 12: ... altitude temperature barometric pressure humidity fuel engine lubrication maximum governed engine speed individual engine to engine variability design of the particular peice of power equipment the manner in which the engine is operated engine run in to reduce friction and clean out of combustion chambers adjustments to the valves and carburetor and other factors The power ratings may also be adj...

Page 13: ...onger EMISSION CONTROL Maintenance replacement or repair of the emission control devices and systems may be performed by any non road engine repair establishment or individual GENERATOR MAINTENANCE Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapor...

Page 14: ... 3 Install oil drain plug and tighten securely 4 FiJJoil sump with recommended oil to the point of overflowing See page 7 for oil recommendations 5 Install oil cap Tighten cap securely 6 Wipe up any spilled elk 1 CJean Rep_ace Spark P_ug Change the spark plug every 100 hours of operation or once each year whichever comes first This will help your engine to start easier and run better 1 Clean area ...

Page 15: ...r it must be maintained in effective working order NOTE You can purchase a new spark arrester screen by calling 1 800 366 PART if you use your generator on any forest covered brush covered or grass covered unimproved land it must have a spark arrester The spark arrester must be maintained in good condition by the ownerloperator Clean and inspect the spark attester as follows 1 To remove muffler he...

Page 16: ...re in tank Drain fuel tank outdoors Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke Protect Fuet System 1 Remove all gasoline from fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine 2 Run engine until engine stops from lack of fuel Change OH While engine is still warm drain o...

Page 17: ...ne 5 Stale gasoline 6 Spark plug wire not connected 3 Clean or replace air 4 Fill fuel tank 5 Drain fuel tank fill with fresh fuel 6 Connect wire to spark plug EngBne will not start or starts and runs rough to spark plug 7 Bad spark plug 8 Water in gasoline 9 Overchoking 7 Replace spark plug 8 Drain fuel tank fill with flesh fuel 9 Open choke fully and crank engine Engine shuts down during operati...

Page 18: ...25601 _I D RE I i1 _ BLUE o RED 6 EXCIFATION 4 FIELD BLUE RED B_ACK 1 22 33 GRAY 44 BLUE RLD BLACK i1 88 33 GRAY 44 iPOV 20A SLUE IA i_ LiE iA REJ 2 ISOV POA R I _ 22 H EN L_ 0 RED 22 i BLUE 1 A BlUE I A 6RAY 44A iRO Z4OV 3OA KUE iIA 22 18 ...

Page 19: ...CRAFTSMAN 5600 Watt AC Generator 580 325601 CIRCUIT CIRCUIT BREAJ ER 1 BREAKER 2 l llA I A 44A 2P NOTE_ POSITIVE BRUSH IS CLOSEST TO BEARING _ BLUE RED 2 6 liA 0 R 0 12OV 8 STATOR US OHER GR UN LUG 19 ...

Page 20: ...CRAFTSMAN 5600 Watt AC Generator 580 325601 Main Unit m E ploded View 5O 44 45 52 5I 4O 55 58 41 11 54 26 25 22 37 6 8 48 6 4 lO 8 16 31 2O ...

Page 21: ...M8 1 25 x 40 BRACKET Muffler GASKET Exhaust HHCS M6 1 0 x 12 MUFFLER SCREW 5 16 18 x 3 4 SCREEN Spark Arrest DECAL Ground Green KiT Mount Vibration AIt Srv SCREW Wing M6 1 0 x 16 SCREW 10 16 x 3 4 Self Driller SHIELD Heat CAP SCREW M5 0 8 x 10 Taptite DECAL Hot Muffler COVER Bearing Carrier KIT Fuel Hose Formed Srv SCREW 12 24 x 1 2 THD Forming KIT Hardware Fuel Tank KIT Valve Tank Srv ASSY Tank F...

Page 22: ...22694GS 17 Description KIT Control Panel Lid CONTROL PANEL Compact OUTLET 120V 20A Duplex NUT Palnut Pushnut 5 32 CAP Circuit Breaker BREAKER Circuit OUTLET 120 240V Locking 30A NUT Palnut Pushnut 3 16 SCREW Phillips Head 3 5 x 18 BAR Retaining COVER Back Control Panel SCREW Self Tapping STC 3 x 18 HOUSING Receptacle SCREW Phillips 3 5 x 14 Items without part numbers are common fasteners available...

Page 23: ...ndle 2 B1764GS LEG Mounting 3 52858GS NUT Locking Hex M8 1 25 4 HHCS M8 1 25 x 45 5 191267HGS AXLE 5 8 x22 87 6 B4966GS WHEEL 7 191265GS E RING 8 WASHER Flat 5 8 9 HHCS M8 1 25 x 16 Parts Not Illustrated 189718GS GRIP 189716GS CAP Handle End items without part numbers are common fasteners available at local hardware stores 23 ...

Page 24: ...rt 186059GS 191043GS 191042AGS 186060GS 86308CGS 91825GS 66849GS 22694GS 81917GS 193428AGS 194274GS Description ADAPTER Mounting Alternator ROTOR STATOR RBC with OzRing p n 189197GS HHCS M6 z 1 0 x 130 SEMS ASSY Holder Rectifier Brush TAPT TE M5 _ 0 8 x 16 RECEPTACLE 6 pin PIN Roll 4mm x 10 ASSY Wire Ground HARNESS Wire Power 24 ...

Page 25: ...ENGINE 10 HP Briggs and Stratton 204412 Exploded View 718A 12 552 d _ 718 774_ 493 356 799A_ 799 _ 742 746 _ 22 306 15 3O7 24 _ 741 146 27 O 1095 VALVE GASKET SET 868 102 883 25 ...

Page 26: ...ENGINE 10 HP Briggs and Stratton 204412 Exploded View 883 0 868 798_ _ 1100_ 21 CARBURETOR OVERHAUL KIT 137 04_ 127 _51A_ 51 163 633 105 _ 914 f 633 _ 633 231 130 95 117 369 127 O lo5 104 137 950 26 ...

Page 27: ...ENGINE 10 HP Briggs and Stratton 204412 Exploded View 347 1862 209 6O4 564A 564 977 CARBURETOR GASKET SET 137 633 163 2_ 459 I 1005 J 505 334 863 445 1070 _ 455 332 304 305 27 ...

Page 28: ...ake 633 690998 Stud Carburetor 635 710901 Housing Rewind Starter 689 691855 Rope Starter Cut to Required Length 718 690959 Grip Insert 718A 695178 Grip Starter Rope 741 691288 Screw Rewind Starter 742 692564 Screw Throttle Valve 746 694679 Shaft Throttle 774 695447 Kit Idle Speed 798 690967 Pin Float Hinge 799 690297 Valve Float Needle 799A 695446 Valve Choke 868 690968 Jet Main Standard 883 69539...

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Page 30: ... days if you have any questions regarding your warranty rights and responsibilities you should contact a Sears Service Representative at 1 800 469 4663 Sears Emission Controt Defects Warranty Provisions The following are specific provisions relative to your Emission Control Defects Warranty Coverage 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emission ...

Page 31: ...ar Therefore the Emissions Durability Period of an engine with an intermediate rating would equate to 10 to 12 years The Air hdex is a calculated number describing the relative level of emissions for a specific engine family The lower the Air Index the cleaner the engine This information is displayed in graphical form on the emisions labe Emissions Compliance Period On Engine Emissions Compliance ...

Page 32: ...mantenimiento y servicio normal y no se aplica a generadores alternadores motores o partes que hayan sido sujetos a instalaciones o modificaciones incorrectas o no autorizadas mal uso negligencia accidente sobrecarga exceso de velocidad mantenimiento reparaci6n o almacenamiento incorrecto que a juicio de SEARS afecte negativamente su funcionamiento y confiabilidad DESGASTE NORMAL Como con todos lo...

Page 33: ... El use de un generador no homologado por cuerpo de guardacostas de EE UU puede provocar tesiones y da_os materiales S mbo os de Pe igro y Significados Electrocutamiento Descarga Electrica Explosion Fuego Gases Toxicos Superficie Caliente Retroceso ADVERTENC A Opere et generador SOLAMENTE al aire libre AsegQrese de que los gases de escape no puedan entrar por ventanas puertas tomas de aire de vent...

Page 34: ...e 92 cm 3 pies atrededor de ta carcasa del generador para facilitar la ventilaci6n y et mantenimiento del generador En el estado de California es obtigatorio segOn ta ley et uso de apagachispas Secci6n 4442 det C6digo de Recursos POblicos de California Otros estados pueden tener teyes similares Las leyes federales se aptican en tierras federates Si equipa el silenciador con un apagachispas este de...

Page 35: ...lo en la posici6n Off Apagado para detener un motor en funcionamiento Palanca del Cebador Usada cuando se esta dando arranque a un motor frio Silenciador Apagachispas El silenciador disminuye el ruido del motor y esta equipado con una pantalla apagachispas Tanque del Combustible El tanque tiene una capacidad de 5 galones americanos de gasolina sin contenido de plomo Tapa del Dep6sito del Aceite Ll...

Page 36: ...2 6 13 mm Alicates Consulte la ilustraci6n mostrada e instale el juego de ruedas como se describe a eontinuaci6n 1 Dele la vuelta al generador de forma que el motor quede arriba 2 Introduzca e eje a traves de los dos soportes de montaje 3 Coloque una rueda en cada extremo con la v lvula de aire hacia el exterior 4 Introduzca una arandela por e eje y co oque una anilla en e en la ranura del eje 5 P...

Page 37: ...or posici6n OFF y dejelo enfdar at menos por 2 minutos antes de remover la tapa de la combustible Afloje la tapa lentamente para dejar que la presi6n salga del tanque Llene et dep6sito de combustible a ta intemperie NO Ilene demasiado et tanque Permita al menos espacio para ta expansi6n det combustible Mantenga ta combustible alejada de chispas llamas abiertas pilotos cator y otras fuentes de igni...

Page 38: ...eda o que sea altamente conductiva tales como terrazas de metat o trabajo hecho con acero NO toque los alambres pelados o receptacutos NO use un generador con cables et6ctricos que est6n malgastados rotos pelados o da_ados de cuatquier forma NO opere et generador bajo la Ituvia NO maneje el generador o cables el6ctricos mientras est6 parado en agua descatzo o cuando las manos y tos pies est6n moja...

Page 39: ... generador debe estar situado a un minimo de 152 cm 5 pies de toda estructura con muros combustibles y o otras materias combustibles Mantenga un minimo de 92 cm 3 pies ahededor de la carcasa det generador para facititar ta ventitaci6n y el mantenimiento del generador En et estado de California es obligatodo segQn la tey el uso de apagachispas Secci6n 4442 del C6digo de Recursos PQbticos de Califor...

Page 40: ...s de largo para evitar la caida de voltaje y posible recalentamiento de los alambres Tomacorriente Doble de 120 Vo_tios AC Cada tomacorriente esta protegido contra sobrecargas por medio de un cortacircuito con dispositivo de reposici6n Utilice cada uno de estos tomacorrientes para operar cargas electricas de 120 Voltios AC monofasicas de 60 Hz que requieran hasta 2 400 vatios 2 4 kW a 20 Amperios ...

Page 41: ...s como se describe a continuaci6n 1 Sin tener nada conectado al generador encienda el motor de la manera descrita en este manual 2 Conecte y encienda la primera carga preferiblemente la mayor que usted tenga 3 Permita que la salida del generador se estabilice el motor funciona suavemente y el aparato conectado al mismo trabaja adecuadamente 4 Conecte y encienda la proxima carga 5 De nuevo permita ...

Page 42: ...or ve ocidad maxima controlada del motor variaciones entre distintos motores del mismo modelo disefio del equipo mecanico utilizado manera de hacer funcionar el motor rodaje de motor para reducir la fricci6n y limpiar las camaras de combusti6n ajustes de las valvulas y el carburador etc Los valores de potencia nominal tambien se puede ajustar en funci6n de las comparaciones con otros motores simil...

Page 43: ...o especializado en la reparaci6n de motores que no sean de automoci6n puede encargarse del mantenimiento la sustitucion y la reparacion de los dispositivos y sistemas de control de emisiones Mantenimiento de Generador El mantenimiento del generador consiste en conservar la unidad limpia y seca Opere y almacene la unidad en un ambiente limpio y seco donde no sera expuesta a polvo suciedad humedad o...

Page 44: ... adecuado 3 Cuando haya drenano el aceite completamente instale el tapon para drenaje de aceite y aprietelo firmemente 4 Llene con el aceite recomendado Vea Antes de Porter en Marcha el Generador en la pagina 37 para las recomendaciones de l aceite 5 Insta e e tap6n de Ilenado del aceite y aseg0relo 6 Limpie cualquier derrame de aceite LimpelReemp_ace _a Bujia Cambie la bujia cada 100 horas de ope...

Page 45: ...ispas este debera set mantenido en buenas condiciones de trabajo Usted puede ordenar eI apagachispas a trav6s de su distribuidor de servicio autodzado Sears NOTA Usted puede comprar los apagachispas a traves nuevos Ilamando a 1o800o366oPART El generador tendra que tenet un apagachispas si Io usa en terrenos no tratados cubiertos de monte maleza o pasto El apagachispas debera ser mantenido en buena...

Page 46: ...del tanque Vacie el dep6sito de combustible a ta intemperie Mantenga la combustible alejada de chispas llamas abiertas pilotos calory otras fuentes de ignici6n NO encienda un cigarritto o fume Proteja el Sistema de CombustiMe 1 Retire toda la gasolina del tanque de combustible para evitar que se formen depositos de goma en estas partes y causen posible real funcionamiento de motor 2 Haga funcionar...

Page 47: ...ie a 6 El cable de la bu ia no esta en malas la bu ia 7 Bujia defectuosa 8 Agua en la gasolina 9 Sobrecebado 10 Mezcla de combustible excesivamente rica 3 Limpie o reemplace el depurador de aire 4 LI6ne o con combustible fresco 5 Drene el tanque de gasolina 116nelo con combustible fresco 6 Conecte el cable a la bujia 7 8 9 10 Reemplace la bu la Drene el tanque de gasolina Ilenelo con combustible f...

Page 48: ...e que no exceder de 30 d as Si tiene alguna pregunta con respecto a sus derechos y responsabilidades para a garantfa p6ngase en contacto con un representante de servicio Sears al 1 800 469 4663 Disposiciones de a garant a de Sears contra defectos en e control de emisiones Las siguientes son disposiciones espec ficas relacionadas con a cobertura de la garantfa contra defectos en el control de emisi...

Page 49: ... un motor con clasificaci6n intermedia equivaldria a 10 12 afios El indice de Aire es un valor calculado que indica el nivel relativo de emisiones de una gama concreta de motores Cuanto menor es el indice de Aire mas limpio es el motor Esta informacion se presenta en forma gr fica en la etiqueta de emisiones Periodo de Cump_imiento de _a Normativa de Emisiones en ia Etiqueta de CumpHmiento de Emis...

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Page 52: ...ke vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts Repair Center 1 800 488 1222 Anytime dayor night U S A only www sears com To purchase a protection agreement U S A or m intenanc agreement Canada on a pro uct terviced by Sears 1 800 827 6 55 U S A 1 800 361 6665 Canada Para pedir servicio der paraci6n AuCanada poos rvice f an ais a domicilio y para ordenar pi...

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