Craftsman 21805 - 10 in. Table Saw Operator'S Manual Download Page 1

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Summary of Contents for 21805 - 10 in. Table Saw

Page 1: ...ry the user must reed end understand the operator s manual before using this product Customer Help Line 1 800 932 3188 Sears Roebuck and Co 3333 Beverly Rd Hoffman Estates IL 60179 USA Visit the Craftsman web page www sears com craftsman 983000 695 8 23 05 Save this manual for future reference ...

Page 2: ...m the date of purchase Call 1 800 4 MY HOME to arrange for free repair If thistool is usedfor commercial or rentaJpurposes this warranty will apply for only ninety days from the date of purchase This warranty applies only while this product is in the United States This warranty givesyou specific legal rights and you may also have other rightswhich vary from state to state Sears Roebuck and Co Dept...

Page 3: ...WAYSWEAR SAFETY GLASSES WITH SIDE SHIELDS Everydayeyeglasses have only impact resistantlenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It s saferthan using your hand and frees both hands to operate tool DON T OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Fol...

Page 4: ...NTS ARE SECURE BE SURE BLADE PATH IS FREE OF NAILS Inspect for and remove 8 11 nails from lumber before cutting NEVER TOUCH BLADE or other moving parts during use NEVER START A TOOL WHEN ANY ROTATING COM PONENT IS IN CONTACT WITH rile WORKPIECE DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS ALCOHOL OR ANY MEDICATION WHEN SERVICING use only identical replacement parts Usa of any other par...

Page 5: ...ing the table saw ALWAYS TURN OFF SAW before disconnecting it to avold accidental starf ng when reconnecting to power supply ALWAYS DISCONNECT SAW FROM POWER SUP PLY BEFORE MAKING ADJUSTMENTS OR ADDING ACCESSORIES Make sure the switch is off when reconnecting to power supply ALWAYS FEED WORKPIECE AGAINST THE ROTA TION OF THE CUTTER DO NOT USE AWKWARD HAND POSITIONS KEEP FINGERS AWAY from the revol...

Page 6: ...me Type of current Type or a characteristic of current i i Rotational speed at no load Double insulated construction Revolutions strokes surface speed orbitsetc per minute Do not expose to rain or use in damp locations l i To reduce the risk of injury user must read and understand operator s manual before using this product Always wear safety goggles or safety glasses with side shieldsand a full f...

Page 7: ...service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair When servicing use only identical replacement parts _k WARNING To avoid serious personal injury do not attempt to use this product until you read thoroughly and understand completely the operator s manual Save this operator s manual and review frequently for continuing safe operation and instructing othe...

Page 8: ...e drop will cause a loss of power and the motor will overheat If the saw does not operate when plugged into an outlet double check the power supply SPEED AND WIRING The no load speed of this tool is approximately 5 000 rpm Thisspeed is not constant and decreases under a load or with lower voltage For voltage the wiring in a shop is as importantas the motor s horsepower rating A line intend ed only...

Page 9: ...ece sit any angle to the blade other than 90 Non Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpieee Pilot Hole drill presses A small hole drilled in a workpiece that serves as a guide for drillinglarge holes accurately Push Blocks and Push Sticks Devices used to faod the workplace through the saw blade during cutting operations A pu...

Page 10: ...Hz AC only Input 15 Amperes No Load Speed 5 000 min Cutting Depth at 0 3 in Cutting Depth at 45 2 1 2 in BLAOE SPREADER GUARD RIPFENCE SLIDINGTABLE SLIDING TABLE EXTENSION OUTFEED MITER SUPPORT GAUGE ICKING LEVER LOCKING LEVER FRON RAIL BEVEL INDICATOR BEVEL SCALE SWITCH STORAGE BRACKET S BEVEL LOCKING LEVER HEIGHT BEVEL ADJUSTING HANDWHEEL LEVELING FOOT Fig 2 10 ...

Page 11: ...ustments or blade re placement This handwhesl also makes the adjustment for bevel angles easy MITER GAUGE The miter gauge aligns the wood for a cross cut The easy to read indicator shows the exact angle for a miter cut with positive stops at 90 and 45 _ MITER GAUGE GROOVBS The miter gauge rides in the grooves on the saw table MOTOR The powerful industion motor with capacitor start and V belt drive...

Page 12: ...ded to prevent unauthorized and possible hazardous use by childrenand others TO TURN YOUR SAW ON With the switch key insertedinto the switch lift the switch button to turn ON I TO TURN YOUR SAW OFF Press the switch button down to t_rn OFF O TO LOCK YOUR SAW Press the switch button down Remove the switch key from the swftch and store in a safe secure location _k WARNING Always remove the switch key...

Page 13: ... same high quality are available for specific operations such as ripping Your local dealer can provide yeu with complete information _lk WARNING Do not use blades rated less than the speed of this tool Failure to heed this warning could result in personal injury The following tools not included are needed for making adjustments COMBINATION SQUARE 1 2 in WRENCH Fig 4 13 ...

Page 14: ...Kickback Pawls 1 B Miter Gauge 1 C Rip Fence 1 D Spider Leg Stand 1 E Dust Bag 1 F Blade Wrench 2 G Hex Key 1 H Bevel Handle Assembly 1 I Extension Table left 1 J Extension Table right 1 K Indicator left 1 L Indicator right 1 M Eng Plug right 1 N End Plug left 1 O Screw M4 x 10 ram 2 Ft Screw M4 x 25 mm 2 14 ...

Page 15: ...ration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury _ WARNING Do not connect to power suppry until assembly iScompTete Failure to comply could result Jnaccidental starting and possible sedous personal injury _IL WARNING De not liftthe saw without help Hold it close to your body Keep your knees bent and lift with your legs net your ...

Page 16: ...g or walking J9 noted secure the workbench to the floor before operating TO INSTALL BEVEL HANDLE ASSEMBLY See Figure 10 Lift the end cap off the bevel handle assembly using a flat blade screwdriver Hold the nylon nut securely and turn the screw counter clockwise to remove the nut completely NOTE Do not remove the screw from the handle or the washer from the end of the screw Place the nylon nut int...

Page 17: ...e arborshaft Insert the closed end of the larger blade wrench over the hex nut Holding both wrenches firmly push the larger wrench to the back of the machine Make sure the blade nut is securely tightened Do not overtighten NOTE Arbor shaft has right hand threads Reinstall the throat plate Check all clearances for free blade rotation In cutting operations the scale will be set to the side of the bl...

Page 18: ...ed with and R right or a L left Thread the indicator L into the slot in the front rail Fit the top slot in the indicator over the detent and the bottom slot over the screw hole Insert a screw into the bottom slotof the indicator the hole in the end plug and the extension rod Finger tighten Insert the limit screw in the rear extension red and tighten Open the extensiontable completely When the tabl...

Page 19: ...e blade guard assembly to the mounting bracket Reposition the blade guard assembly left or right as needed to align the spreader with the saw blade Once properly aligned securely retighten the wing nut SPREADER FRAMING SQUARE Fig 17 _IL WARNING De not allow familiarity with tools to make you careless Remember that a careless fraction of a second is sufficient to inflict severe injury _IL WARNING A...

Page 20: ...ct operating procedures Misusing the saw Failing to use the anti kickback pawls Cutting wlth a dull gummed up or improperly set blade AVOIDING KICKBACK Always use the correct blade depth setting The top of the blade teeth should clear the workpiece by 1 8 in to 1 4 in Inspect the work for knots or nails before beginning a cut Knock out any loose knots with a hammer Never saw into a loose knot or n...

Page 21: ...ping a long narrow piece ef wood to prevent your hands from getting close to the blade Bevel cuts are made with an angled blade Bevel cross cuts are across the wood grain and bevel rip cuts arewlth the grain The rip fence must always be on the rightside of the blade for bevel rip cuts Compound or bevel miter cuts are made with an angled blade on wood that is angled to the blade Be thoroughly famil...

Page 22: ...Prepare the saw for ripping as discussed on page 27 Set the rip fence tO allow approximately a 1 4 in fin ger to be cut in the stock Feed the stock only to the mark previously made at 6 in Turn the saw OFF and al low the blade to completely stop rotating before remov ing the stock Reset the rip fence and cut spaced rips into the workpiece to allow approxfmately 1 4 in fingers and 1 8 in Spaces bet...

Page 23: ...lug the saw Loosen bevel control by pushing the bevel leek leverall the way to the right Adjustthe bevel angle by pushing the wheel intowardthe saw then turning it Turningthe wheel counterclockwise ncreasesthe angle of the blade bringingit closer to45 Turning it clockwise decreases the angle br nging the blade closer to 90 lighten bevel control by pushing the bevel lock lever to the left EANGLE Fi...

Page 24: ...mooth gliding action If adjustments are needed see TOCheck the Alignment of the Rip Fence to the Blade in the Adjustment section of this manual TO USE THE MITER GAUGE See Figure 27 The miter gauge provides greater accuracy in angled cuts For very close tolerances test cuts are recommended There are two miter gauge channels one on either side of the blade When making a 90 cross cut you can use eith...

Page 25: ... with the back lever l Slide the table extension to the desired width NOTE Use the scale on the front rail when a specific width is desired Once the extension tables are set to the desired width relock the front and back locking levers by pushing the lever back towards the saw base TABLE EXTENSION LOCKING LEVER TO USE THE OUTFEED SUPPORT See Figure 29 The outfeed Support slides to give the operato...

Page 26: ...he blade and the miter gauge groove are parallel If the distances measured are different unlock the front and back table locking levers on both the right and left sliding extension tables The adjusting screws are located above the height adjusting handwheel and under the saw table in the front of the saw Loosen the screws If the back of the blade was too far from the miter gauge groove place a blo...

Page 27: ... handle Set the blade to the correct depth for the workpiecs Set the miter gauge to O and tighten the lock knob CROSSCUT PLACE LEFTHANDON WORKPIECEANO MITERGAUGE HERE Fig 33 SWITCH OFF SWITCH KEY _I__ SWITCHINLOCKED POSITION Fig 34 Place a support the same height as saw table behLnd the saw for the cut work Make sure the wood is clear of the blade before turning on the saw To turn the saw ON Liftt...

Page 28: ...ade guard assembly is installed and working property to avoid possible serious injury Remove the rip fence by lifting the locking handle Set the miter gauge to the desired angle and tighten the lock knob Place a support the same height as saw table behind the saw for the cut work Make sure the wood is clear of the blade before turning on the saw Let the blade build up to full speed before moving t...

Page 29: ... personal injury _ WARNING Make sure the blade guard assembly is installed and working properly to avoid serious personal injury Remove the sliding miter table and move the accessory table to the left side Adjust the bevel angle to the desired setting Set the blade to the correct depth Position the rip fence the desired distance from the right side of the blade and lock down the handle If ripping ...

Page 30: ...ter gauge Push the miter gauge and workplace toward the blade Stand slightly to the side of the wood aS it contacts the blade to reduce the chance of injury should kickback occur When the cut is made turn the saw off Wait for the blade to come to e complete stop before removing the workplace After the blade has stopped completely remove the cutoff stock PLACE RIGHT HANDON WDRKPIECE ANDMITER GAUGE ...

Page 31: ...lade guard assembly is reinstalled upon completion of this type of cut Read the appropriate section which describes the type of cut in addition to this section on non through or dade cuts For example if your non through cut is a straight cross cut read and understand the section on straight cross cuts before proceeding UnpJug the saw Lower the blade and remove the screw holding the throat plate in...

Page 32: ...y tighten the throat p_atescrew BLADE GUARD REMOVED NON THROUGH CUT MAKING A DADO CUT See Figure 43 An optional dadc throat plate part number 0121010317 is required for this procedure Do r_otuse blades rated less than the speed of this tool This saw is designed for use with a 6 in stack dado up to width of 5 8 in Do not use an adjustable dado on this saw NOTE This saw cannot be used to make s beve...

Page 33: ...wheel clockwise Using the smaller hex wrench insertthe flat open end into the flats on the arbor shaft Insert the closed end of the larger hex wrench overthe hex nut Holding both wrenches firmly pull the larger wrench foP yard to the front of the machine Make sure the blade nut is securely tightened Do not overt ghten NOTE Arbor shaft has left hand threads Check all clearances for free blade rotat...

Page 34: ...el handle is turned as far as possible and doesn t indicate zero properly you may need to adjust the bevel indicator NOTE It wirr be necessary to remove the bevel handle to adjust the bevel indicator fftha blade is not an exact 45_ loosen the adjustment bolt and the bevel locking laver Turn the bevel handle until the bottom of the blade has moved completely to the left side of the slot Look the an...

Page 35: ...op screw until it rests against the stop pin Adjust the plus and minus 45 stop screws using a45 triangle and the steps above TO CHECK THE ALIGNMENT OF THE RIP FENCE TO THE BLADE See Figure 50 Unplug the saw Raise the locking lever to permit the rip fsnce to be moved BLADE RIP FENCE SCREWS LOCKING LEVER Fig 50 place a framing square beside the blade and move the rip fence up to the square Takethe d...

Page 36: ...e incontact with p astic parts Chemicals can damage weaken or destroy plastic which may result in seriouspersonal injury Periodically check all clampS nuts bolts screws and belts for tightness and condition Make surethe throat plate is in good condition and in position Check the blade guard assembly TOmaintain the table surfaces fence and rails periodically apply paste wax to them and buff to prov...

Page 37: ...when ripping Blade is warped Rip fence not mounted correctly RaEIsare dirty or sticky Clamp screw is out of adjustment Clamp screw is out of adjustment Blade is dull Blade is heeling Work is fed too fast Rip fence is misaligned Wood is warped Rip fence is misaligned Blade not properly sharpened or set Remount the rip fence Clean and wax rails Adjust clamp screw counterclockwise Adjust clamp screw ...

Page 38: ...e miter gauge HHn n Clean the gears or screw post nn Plug in motor cord or wall cord Replace circuit fuse Reset circuit breake Have the cord or switch replaced at your Sears Service Center m Blade makes poor cuts Blade is dull or dirty Blade is wrong type for cut being made Clean sharpen or replace blade Replace with correct type Blade is mounted backwards Remount blade Blade does not lower when t...

Page 39: ..._OTE A _IL WARNING Lmproperelectrical repair of the table saw can resu tin damage to the drive system possibly causing electrical shock or electrocution Any repairs requiring disassembly of your tool require safetytesting aad should only be performed by a Sears Service Center k ...

Page 40: ...mping Handle Screw 4 Spring Pin MS x 18 ram 4 Auxiliary Table Clamping Handle 4 Ouffeed Rod Primary Bracket 2 Motor Bracket Assembly 1 Adjusting Plate 1 Hex Screw With S Washer M6 x 15 ram 2 Eccentric Roller 1 Pivot Bracket Plate 2 Screw Hex w washer M6 x 12 ram 4 Motor Assembly i 1 Glider 1 Screw M6 x 15 ram 3 Nut 5 8 18NF 2B 1 Flange 1 Blade 1 Blade Washer 1 Spacer 1 Washer 1 4 in x 16 x 1T 1 Ta...

Page 41: ...3 51 36 37 54 G _L WARNING Improperelectrical repair of the table saw can result in damage to the dnve system possibly causing electrical shock or electrocution Any repairs requiringdisassemblyof your 1ool require safetytesting and should only be performed by a Sears Service Center 41 ...

Page 42: ...mpression Spring 1 Cam 1 Screw 8 32 x 1 in 1 Locking Screw SS41 1 Locking Shim SUS310 1 Locking Lever 1 Rubber Pad NRB70 1 Washer M26 x 10 x 2T 1 Screw M4 x 7 mm 8 Gear Rack 1 Screw Hex Hd M5 x 8 ram 2 Front Cabinet Support PEate 1 Cam 2 Washer D4 2 Screw Pan Hd M4 x 8 ram 2 Washer M10 x 23 x 2 1 Locking Ring 1 Nut MIO 1 C Ring 56 1 Special Nut 3 8 16 x 4 2 Bevel indicator 1 Screw M4 x 10 ram 1 Sc...

Page 43: ...121010233 0121010209 012101234 412011115 A121010901 Nylon Nut M6 1 Washer M6 5 x 16 x 1 5 1 1 Roar Clamping Plato 1 Compression Spring 1 Washer M6 4 x 16 x 1 ST 1 Rip Fence 1 Hex Screw Truss Head M5 x 15 ram 2 Washer M6 4 x 16 x 1 5 1 2 Screw Pan Head M4 x 10 ram 1 Indicator 1 Front Block 1 Rod 1 Clamping Handle 1 Axle 1 Ring Pad 2 Screw Hex Hd M5 x 12 mm 2 Front Clamping Plate 1 Flat Head Screw 8...

Page 44: ...O10329 0121010204 410561004 411012704 410132734 0121011802 A121010801 DESCRIPTION QTY Handle 1 Washer 1 4 in x 16 x 1 5_ 1 NyTonNut 1 Label 1 Miter Gauge 1 Center Pin 1 4 in 1 Index Pin 1 Tapping Screw M4 x 10 ram 1 Indicator M3 x 12 ram 1 Indicator Deck 2 Tapping Screw Pan Hd M4 x 12 mm 2 Hex Nut 3 16 in 3 Screw Pan Hd 3 16 24 X 21 7 mm 3 Rod 1 Miter Gauge Assembly Incl 1 14 1 k Standard Hardware...

Page 45: ...1706 0121010908 9121015331301 A121013101 DESCRIPTION QTY Right Auxiliary Table 1 Self Taplng Screw 10 24 x 1 in 4 Front Rod 1 Rear Rod 1 Scale Label 1 Right Extension Table Assembly Incl 1 5 1 FIGURE D LEFT EXTENSION TABLE ASSEMBLY 1 6 7 5 DESCRIPTION QTY i Left Auxiliary Table 1 Front Rod 1 Self Taping Screw 10 24 x 1 in 4 Handle 1 Serf Taping Screw 10 24 x 1 2 in 2 Rear Rod 1 Scale Label 1 Left ...

Page 46: ...bly Incl 1 4 1 FIGURE F HANOWHEEL ASSEMBLY 2 KEY PART NO NUMBER 1 0000110812 2 0134010221 130 3 412012041 4 O121010223 5 0101140203 6 0121010224 7 0121010913 8 0134010222 A121014001 A121015201 5 8 DESCRIPTION QTY m Nylon Nut 1 4 in 1 Height Bevel AdjustingHandwheel 1 Washer M6 5 x 13 x 1 5 1 1 Bevel Handle 1 Screw 1 End Cap 1 Rod 1 End Cap 1 Height Handwheel Assembly Incl 2 7 8 1 Height Bevel Adju...

Page 47: ... 410031012 O121010212 0131010918 O121010918 410451016 0121010311 126 0121010226 A121011301 DESCRIPTION QTY Connector Bracket 1 Leg Tube 3 Nylon Nut M5 20 Leg Adaptor 4 End Plug 3 Screw M4 x 10 1 Ring 1 Screw 20 Linkage 8 Carriage Bolt M12 x 75 ram 1 Front Level Adjusting Knob 1 Spring 1 Square Nut M12 1 Screw Pan Hd M6 x 10 ram 4 Leg Tube 1 Linkage Ring 4 Leg Stand Assembly Incl 1 16 1 Standard Ha...

Page 48: ...uipment and electronics call or go on line for the location of your nearest i_ Seers Parts Repair Center _ _ _ 1 800488 1222 _ m m _ Call anytime day or night U S A only www sears om _ _ _ To purchase a protection agreement U S A _ or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 u s A 1 800 361 6665 Canada _i_ _ _ii_i_ Para pedirserviciode reparacibn a domicilio y par...

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Craftsman 21805 - 10 in. Table Saw, Operator'S Manual

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