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Summary of Contents for 171.254790

Page 1: ... 254790 Save This Manual For Future Reference iIffl CAUTION READ ALL NSTRUCTONS CAREFULLY ROUTER TABLE FULL FUNCTION UNITIZED FENCE Sold by SEARS ROEBUCK AND CO Chicago DL 60684 U S A 6107 1 MADE IN U S A Prhted in U S A 4 92 ...

Page 2: ...ving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANS Z871 at all times Also use face or dust mask if cutting operation is dusty and ear protectors plugs or muffs during extended periods of operation 13 SECURE WORK Use clamps or a vise to hold wor...

Page 3: ...E OF FENCE ONLY FOR ROUTING OPERATIONS AWAYFROM EDGE ON THE UNDERSIDE OF WORKPIECE SUCH AS GROOVING FLUTING VEINING CROWN MOLDJNG ETC 11 WHEN END CUTTING ON WORKPIECES 4 WIDE OR LESS CLAMP AND HOLD AND FEED THE WORKPIECE WITH THE PUSH BLOCK USING BOTH HANDS AS SHOWN IN FIG 27 KEEP FINGERS CLEAR OF BIT WHEN MOVING WORKPIECE ACROSS THE CUTTING AREA NEVER PLACE YOUR HANDS LOWER THAN THE TOP OF RETRAC...

Page 4: ...but a few minutes spent now carefully reading the following instructions will result in less frustration and more enjoyable opera tion later Start by checking and acôounting for all the loose parts If any parts are missing contact your local Sears retail or catalog outlet for replacement YOU MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS COMPLETELY BEFORE ATTTING TO ASSEMBLE AND OPERATE YOUR ROUTER...

Page 5: ... Position To remove the insert place the point of a small screw driver into the slot with the small tang and pry the insert out of the router table WARNING BEFORE ASSEMBLING AND ATTACH ING UNITIZED FENCE TO TABLE MAKE SURE THAT ROUTER IS UNPLUGGED AND THE BIT IS BELOW THE TOP SURFACE OF THE TABLE ASSEMBLY OF UNITIZED FENCE ASSEMBLY OF JOINTING FENCE TO UNITIZED FENCE 1 Slide jointing fence through...

Page 6: ... Spring Surface X NOTE If the guard does not retract o riy loosen screw just enough unt es retract out freely and snaps bc nor mal forward position by itself 6 Turn the unitized fence right side up ATTACHMENT OF UNITIZED FENCE ASSEYTO TABLE ALWAYS UNPLUG ROUTER BEFORE A1TACNG FENCE TO AND REMOVING FROM TABLE 1 Assemble unitized fence assembly t e as shown in Fig 10 1 4 20 Large Knob 9 32 l D x 3 4...

Page 7: ...OCK ONLY will greatly improve the sliding motion FOR ROUTING ON ENDS TENONS SLIDING DOVE TAILS ETC WORKPIECE IS HELD AGAINST FACE OF UNITIZED FENCE AND CLAMPED BETWEEN CLAMP PLATE AND SURFACE 5 OF PUSH BLOCK SEE FIG 12a Clamp Plate 1 Face of Unitized Fence Fig 12b ASSEMBLY OF GUARD TO UNITIZED FENCE 1 Assemble guard to unitized fence as shown in Fig 13 2 While holding the guard at a slight angle a...

Page 8: ...EMOVE DUST AND CHIPS FROM GUARD AREA AS NEEDED TO MAINTAIN GUARD FUNCTION KEEP WORK AREA CLEAN REMOVE UNITIZED FENCE FROM TABLE MAKE SURE ROUTER IS UNPLUGGED TO CLEAR DUST AND CHIPS TRAPPED BETWEEN FENCE AND TABLE TOP MOUNTING THE ROUTER TABLE THE ROUTER TABLE MUST ALWAYS BE FIRMLY AND SECURELY MOUNTED TO A WORK SURFACE BEFORE USE FAILURE TO DO SO COULD CAUSE TABLE TO TIP OVER OR SLIDE RESULTING I...

Page 9: ...d be strictly avoided Shop vac with either 2 1 2 diameter or 1 1 2 diameter hose nozzle should be connected to the dust collection attachment when using the router table ADJUSTING DEPTH AND HEIGHT OF CUT In order to retract the guard and have full access to the router bit for making adjustments select a board that is smooth with its edges and ends true to each other and its surfaces and 1 Mark lin...

Page 10: ...9 NOTE The procedure described above is intended to provide a way of retracting and holding the guard to have full access to the router bit for making adjustments Work piece to be routed could be substituted for the scrap board for making adjustments USING ROUTER TABLE AS JOINTER FULL EDGE CUTTING For maximum strength and accuracy boards to be jointed together should be smooth and true The edges s...

Page 11: ...CUTTERS Sears Craftsman 21 257 for making cabinet door frames on your router table MAKE SURE THAT FRAME THICK NESS is not more than 3 4 If frame thick ness is more than 3 4 the top of the bit as shown in Fig A of Rail and Stile Cut ters instructions will interfere with retract able guard on your unitized fence See Fig 24 and Fig 19 Door Frame Thickness Must Not Be More Fig 24 than 3 4 USING ROUTER...

Page 12: ...CUT 7 Slidepushbckandtherefore c cebackto let guard swing out to its normai poion as shown in Fig 27 8 Turn router and shop vac ON While holding push block and GUIDING WORKPIECE AGAINST FENCE with both hands Fig 27 and FINGERS AT SAFE DISTANCE ABOVE GUARD AND SPIN NING BIT feed workpiece across the bit to make FULL DEPTH OF CUT IN ONE PASS DO NOT STOP FEED UNTIL WORKPIECE IS FAR ENOUGH BEYOND SPIN...

Page 13: ...EINING CROWN MOLDING ETC ALWAYS UNPLUG THE ROUTER BEFORE MAKING ANY SETTING ADJUSTMENTS OR CHANGING BITS WHEN ROUTING ALWAYS FEED AGAINST THE ROTATION OF THE CUTTER FEED WORKPIECE IN THE DIRECTION OF ARROW AS SHOWN ON LABEL ON THE SIDE OF FENCE BEING USED when facing the table front DO NOT CONNECT SHOP VAC WHEN USING BACK SIDE OF FENCE THE HOSE WILL HINDER OPERATION For maximum accuracy one edge o...

Page 14: ... in the Direction of Arrow Shown o this Label Back Side of Unitized Fence Router Bit Fig 31 4 Securely tighten both knobs and LOWER THE GUARD OVER THE BIT 5 Make the cut by sliding straight edge of workpiece against the fence Use a push stick as shown in Fig 32 For each successive cut the fence would need to be readjusted NOTE Test cut a piece of scrap wood before mak ing your finish cut Feed work...

Page 15: ... 3 16 dia x 5 8 type D 1 29 F 29A 3273 1 4 Lock Wasber Helical 1 10 29L 293 Protractor Head 1 30 F 29A 306 26 8 Flat Washer 316 I 0 x 1 2 0 D 1 11 31L 560 Knob 1 31 F 29A 653 8 10 x 9 16 Lg Pan Hd Plasform Screw 12 29L 202 Plastic Insert 5 32 29L 660 1 420 Knob large 2 13 29A 298 13 Flat Hd Mach Screw 10 32 x 3 8 3 33 29L 659 1 4 20 Knob small 1 14 29A509 1 10 Lock Wasfier 16 34 45A 289 Label Self...

Page 16: ...ng section ASSEMBLING TETENSONS TO THE ROUTER Rifr to the section in your Router Table Owner s Manual concerning the assembly of the legs to the table 1 To assemble the Table Extensions to the Router Table place the table top side down on a smooth flat sur face and position the Table Extensions relative to the table as show Now follow the procedure for assem bling the legs to the table in the Owne...

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