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Summary of Contents for 152.241180

Page 1: ...n BENCH GRINDER Model No 152 241180 C_US CAUTION FOR YOUR OWN SAFETY Read and follow all of the Safety and Operating Instructions before Operating this Bench Grinder Customer Helpline 1 800 897 7709 Please have your Model No and Serial No available Sears Roebuck and Co Hoffman Estates IL 60179 U S A Part No OR91301 EspaSol pg 17 ...

Page 2: ... which vary from state to state Sears Roebuck and Co Dept 817 WA Hoffman Estates IL 60179 Motor Maximum HP developed Continuous Duty HP Volts Hertz RPM Grinding Wheel Size Grinding Wheel Grit Lamp Tool Rests Eye Shield Assemblies Spark Arrestors Wheel dresser 2 5 1 4 120 60 3450 R P M no load speed 8 x 3 4 x 5 8 60 36 120V 40 watt or less Track Light Bulb Type R20 medium base or equivalent not inc...

Page 3: ...rating DO NOT FORCE THE TOOL to perform an opera tion for which it was not designed for It will do a safer and higher quality job by only performing operations for which the tool was intended WEAR PROPER CLOTHING DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts The user must wear a protecti...

Page 4: ... ele ctr ca condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas _ fit Of _l l O _ O_ 0 _T 120VOLT OPERATIONONLY 0 to 6 Amps 6 to 10 Amps 10 to 12 Amps 25 LONG 18 AWG 18 AWG 16 AWG 50 LONG 16 AWG 16 AWG 16 AWG 100 LONG 16AWG 14AWG 14AWG 150 LONG 14AWG 12AWG 12...

Page 5: ...s since they are abrasive Prior to replacing a grinding wheel check it for cracks DO NOT remove the blotter or label on the both sides of the grinding wheel Tighten the Spindle nut just enough to hold the grinding wheel firmly to the Bench Grinder Do not over tighten the nut Excessive clamping force can damage the grinding wheel Only use the wheel flanges provided with the grinder When selecting a...

Page 6: ... UNPACKING AND CHECKING Fig C CONTENTS Fig C This Bench Grinder will require a minimal amount of assembly A 12mm x 10mm open end wrench is pro vided for mounting the Tool Rest Assemblies and the Spark Arrestor Assemblies A philips screwdriver is not provided to mount the Wheel Dresser Support Remove all of the parts from the shipping box and lay them on a clean work surface Compare the items to Fi...

Page 7: ...he tool rest closer to the wheel as the wheel decreases in diameter due to wear 10 TOOL RESTS Used to support the workpiece that is being ground Adjustable to provide angled surfaces 11 A 8 GRINDING WHEEL 60 GRIT Used to remove light material from workpiece 11 B 8 GRINDING WHEEL 36 GRIT Used to remove heavy material from workpiece 12 ON OFF SWITCH Used to turn ON and turn OFF the grinder 13 WHEEL ...

Page 8: ... Tool Rest Support 5 16 Flat Washer qty 6 5 16 18 x 5 8 Hex head screw qty 4 Adjustment Knob qty 2 2 Assemble the Tool Rest Supports A to the inside surface of the Wheel Covers B with the flat washers C and hex head screws D as shown See Figure D 3 Assemble the Tool Rests E to the Supports F with the flat washers G and Adjustment Knobs H as shown See Figure E 4 Adjust each Tool Rest until its insi...

Page 9: ...ld the Spark Arrestor and the Spacer D as shown See Figure G Assemble the flat washer E and Lock Knob F to the carriage head screw and tighten until the Eyeshield remains in the desired position See Figure G Fig G D B E C WHEEL DRESSER Fig H 1 Remove the Wheel Dresser the plastic Support and the two 10 24 x 3 8 screws from the plastic bag 2 Attach the plastic Support A to the top of the motor hous...

Page 10: ...h B on the top surface of the housing A The switch can be rotated in the clockwise direction only See Figure J NOTE The Flexible Work Light can be turned ON or OFF even if the Bench Grinder is turned OFF CAUTION The Flexible Work Light housing will remain hot for a few minutes after turning it OFF Avoid contact with housing until it is cool Fig J B A PERMANENT MOUNTING Fig K You should firmly atta...

Page 11: ...lightly touches Move the workpiece back and forth across the front surface of the grinding wheel removing the amount of material desired 11 To avoid serious injury never grind on the sides of the grinding wheels 8 After completing the grinding operations turn OFF the Bench Grinder by pushing down on the Power Switch CAUTION It will take a few minutes for the grinding wheels to come to a complete s...

Page 12: ...y damage The grinding wheel may now be slightly smaller in diameter after dressing Readjust the tool rests and spark arrestors to maintain a 1 16 clearance to the grinding wheel 12 H Due to normal wear both wheels will need to be replaced occasionally See Figure N 1 Turn the power switch OFF and unplug the power cord from its power source 2 Rotate the eyeshields to the UP position for access to th...

Page 13: ...ng any adjustments PROBLEM Motor does not run Motor does not have full power Motor runs hot Motor stalls or or runs slow Fuse blows or circuit breaker trips LIKELY CAUSE S 1 Machine not plugged in 2 Power switch in OFF position 3 Power cord is faulty 4 Fuse or circuit breaker are open 5 Damaged motor 1 Incorrect line voltage 2 Damaged motor 1 Motor is overloaded 2 Poor air circulation around motor...

Page 14: ...B 5 16 18 1 58 OR90038 STD551031 FLAT WASHER 5 16 1 59 STD511002 60 STD551125 STD551031 FLAT WASHER 5 16 2 STD523105 HEX HD SCREW 5 16 18 x 1 2 2 61 STD54t025 OR91304 GROMMET 1 62 OR90310 OR91305 MOTOR ASSY 1 63 OR90045 OR91306 NAMEPLATE 1 64 STD551010 65 STD511005 OR91307 SPEC PLATE 1 OR90001 KNOB M6 1 66 OR90311 STD851006 FLAT WASHER M6 1 67 STD511003 OR90152 EYESHIELD 1 68 OR90169 OR90055 CARRI...

Page 15: ... _ _ _ _ h _ _ 11 12 9 Z Ug I 11 Z o Z Q D Z I 11 72 71 6 3 26 34 49 37 51 52 53 19 62 5 57 58 _ 59 0 m r z 0 o ...

Page 16: ..._ NOTES _ 16 ...

Page 17: ...awn equipment and electronics call or go on line for the location of the nearest Sears Parts Repair Center 1 800 488 1222 Anytime day or night U S A only www sears com To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 u s A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR sM 1 888 784 8427 Au Canada pour service...

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