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Summary of Contents for 113.251890

Page 1: ... record both model and serial number in a safe place for future use CAUTmON Read GENERAL and ADDITIONAL SAFETY iNSTRUCTIONS carefully Sold_by SEARS ROEBUCK Part No 76005 ROUTER RECREATOR SHOWN WITH SEARS ROUTER AND LEG SET ROUTER RECREA TOR assembly operating o repair parts AND CO Chicago 1L 60684 U S A ...

Page 2: ... at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to d o a job it was not designed for WEAR PROPER APPAREL No loose clothing g oves neckties or jewelry to get caught in moving parts Rubber soled damaged should footwear is recOmn_ended fop best footing replaced USE SAFETY GOGGLES Safety goggles must comply with ANSI Z87 1 t968 Also use face or dust mask if cutt...

Page 3: ...OUR OWN SAFETY 1 READ AND UNDERSTAND OWNER S MANUAL OF ROUTER RECREATOR AND ROUTER BEFORE OPERATING MACHINE 2 WEAR SAFETY GOGGLES AND EAR PROTECTION 3 DO NOT WEAR GLOVES NECKTIE OR LOOSE CLOTHING TIE BACK LONG HAIR 4 EXCEPT FOR SPINDLE WORK NEVER USE A SMALLER DIA STYLUS TiP THAN THE CUTTER 5 BE POSITIVE YOU DO NOT RUN CUTTER INTO C CLAMPS WEAR YOUR The operation of any power tool can result in fo...

Page 4: ...J _ _ L Pulleys 5 21 L K H G F M Counterweight Shaft N Counterweight 1 P Shaft Lock Brackets 2 Q Loose Parts Bags 2 Bag No 76008 contains the following Cable 2 Spindle Center Screw 2 Stylus Mount 1 Large Knob 1 Small Knob 1 3 4 Stylus Collar 1 Stylus Grip I Bag NO 76018 contains the _otlowing Screw Pan Hd t 4 20 x1 1 _ 20 Screw Pan Hd t 4 20 x 1 2 18 Nut Hex 1 4 20 _ 32 Wing Nut 1 4 20 2 ITEM DESC...

Page 5: ...S FIRST OPERATION YOU LL NEED ITEM DESCRIPTION QTY A Shelf Brackets 6 B Corner Brackets 2 C Track Brackets 2 D Pan Head Screws 1 4 20 x 1 1 4 12 E Shelf Boards 3 F Pan Head Screws 1 4 20 x 1 2 8 G Hex Nuts 1 4 x 20 20 C D NOTE The base of your Router Recreator is made up of 2 Shelf Boards front and rear 2 Track Brackets top and 2 Corner Brackets bottom see illustration Attach all Brackets to the S...

Page 6: ...erside of the Shelf and sus pended from the Track Brackets by four 1 1 4 inch Pan head screws and four Hex nuts as shown Before tightening the screws check the distance from the edge of the horizontal She f Board to the front Shelf Board as shown The distance shouEd be equal when measured at both the left and rig ht side of the frame assembly You should have one shelf board two she If brac kets an...

Page 7: ... 4 1 D Place the Counterweight Shaft inside the rear of the Yoke with the bent section of the Shaft extending out and upward The two holes in the Shaft should align with the two small holes in the Yoke as shown Secure it with the two 3 4 inch pan head screws COUNTER WEIGHT SHAFT YOKE ASSEMBLY YOKE BEARING ROUTER MOUNT STYLUS MOUNT Screw the large and small Knobs and a 1 4 inch setscrew into the St...

Page 8: ...the other faces rear as Shown This wil help insure access to one of the set screws during future adjustments PULLEY HUB SHAFT SHOULD EXTEND BEYOND PULLEYS APPROXIMATELY 1 8 ON EACH END PlaCe the entire yoke assembly on the frame with the pulleys riding on the Track Brackets and the large black Knob facing the front Loosen the pulley setscrews and push outward on the pulley so that the tracks are r...

Page 9: ...tighten the 8 32 Hex nut securing the cable at the rear while holding the body of the threaded end with a pliers NOTE The tension on the two cables should be about equal Check the tension on each by picking the cable like a guitar string and listening to the sound Adjust the tension to make the two sounds similar in pitch iV INSTALLING THE ROUTER not supplied Step four requires the following ITEM ...

Page 10: ...amps securing router to router base NOTE When the router is removed from the Router Recreator remember to tighten the set screw into the base until it touches the hoosing then back the set screw out half a turn ROUTER _iBASE CLAMP 2 Leave both hand es ntact and securely mount the motorofthe router between the router clamps as described previously 3 Place the router base on top ofthe yoke sub base ...

Page 11: ... the Counterweight shaft Move the Counterweight on the shaft compensating the weight of the motor yoke assembly and router base if mounted on yoke When the router chuck rests lightly on the edge of the front shelf board secure the Counterweight on the shaft by turning the Cord Hook until it seats against the shaft Pass the motor power cord through the Cord Hook and route toward the rear of the Rec...

Page 12: ...ulleys do not drag on the inside of the covers It may be necessary to loosen the screws and shift the covers slightly to clear the pulleys LOOSEN VII MOUNTING YOUR ROUTER RECREATOR TO A STAND To insure safe accurate operation it is important that the frame of your Router Recreator is fastened to a suitable table or leg set if you fashion your own leg set remember to provide access to center of the...

Page 13: ...inch end of one of the Stylus Rods in the chuck of the router Snug the Stylus in place with the Router Chuck Wrench supplied with Router Place the second Stylus in the Stylus Mount This is done by backing off on the small black knob and then re tightening when the stytus is in place Loosen the two Tilt Plate wing nuts which will allow the Stylus Router Mount to pivot Roll the Yoke Assembly forward...

Page 14: ...he front Shelf Board If some mis aiignment is sti detected it may be necessary to gently roll the rig3thand pulley forward while sirfiultaneOusfy rolling the lefthand pulley rearward If this worsens the rots alignment reverse the procedure Once the two Stylus are flush and properly spaced centered on hotes tighten the _ utley and Stylus Mo mt setscrews securely Make sure that the Tracks are again ...

Page 15: ...stylus mount knob and the right hand on the large knob It is less tiring if you rest your forearms or wrist on one of the nearby shelf boards while maneuvering the stylus and bit 6 For very fine detail work it may be more convenient to attach the stylus grip provided to the stylus and guide the stylus with the fingers of either hand on the stylus grip The stylus grip should be between the small en...

Page 16: ... Unless a single block of wood large enough to contain the entire carving is available it will be necessary to laminate several pieces of 3 4 inch stock to the size required An interesting effect can be achieVed by laminating woods of contrasting colors such as redwood and white pine For your initial attempts however an all redwood or pine workpiece isrecommended i After the laminated workpiece ha...

Page 17: ...rely to the work mounts yet allow easy removal with no damage to the master or duplf cate To remove the objects all that will be necessary will be to place a sharp chisel or screwdriver between the object and work mount and rap sharply with the palm of your hand When gluing or screwing the objects to the work mounts make sure that they are oriented in the same direction in respect to the work moun...

Page 18: ...er off loosen the 3 8 bolt and rotate both work mounts 90 aga n aligning with a straight edge Repeat the above on all four edges of the work mount After the workpiece has been rotated 360 remove the large bit and step down to the next smallest diameter bit and repeat the above process Always re set the elevation of the stylus in respect to the bit _ _z when changing bits Some intricate carvings ma...

Page 19: ...NG NUTS After the object is nearing completion you may find it necessary to re mount the master and workpiece in a vertical plane rather than horizontal This witl allow the bit to contact the workpiece on the top and base sections of the carving that were inaccessible in the horizontal plane 3 0 After the object has been completely carved it can be finished in a number of ways Some prefer the rust...

Page 20: ...he Recreator by tracing the edge of the sign with the stylus in the stylus mount With the stylus in contact with the edge of the sign move one of the shaft collars into contact with the yoke bearing face Tighten the set screw in this cellar to limit the stylus to straight line front to rear travel When the edge of the sign follows the travel of the stylus as it moves from front to rear secure the ...

Page 21: ...elected and the elevation set If working from a drawing determine whether the _etters are to be raised or recessed and the amount of recess or desired height of the letters If a raised Ietter is desired raise the stylus above the drawing the same height as the desired height of the letters A small scale or ruler is helpful in determining the depth of cut Route all areas around the letters leaving ...

Page 22: ...f board and set both left and right hand shaft collars C Move the yoke assembly to the rear Shift the rear of the workpiece until it also strikes the pilot section of the work arbor C clamp the rear of the workpiece to the shelf board D The depth of cut will be controlled by thestylus riding on the back up board located on the left of the Recreator You will note that variations in the molding can ...

Page 23: ...ndle Carefully back the cone point spindle mount away from the workpiece and allow these pieces to dry If done correctly this will center the spindle on the work mount f Remove the two inner shelf boards and re install one of them vertically spacing it away fromthe front shelf board the length of the spindle plus 1 3 4 inch Screw one 3 8 nut on the cone point spindle mount Place the spindle mount ...

Page 24: ...rd the desired amount Move the router bit tothe left of the spindle making sure it is clear of the spindle f ROTATE t COUNTER CLOCKWISE f Holding the stylus tip in contact with the back up board during the operation tu rn the router on using a 9 16 box end wrench Begin rotating the spindle counter clockwise s_multaneousty start moving the bit into the s pindle until it stops against the right hand...

Page 25: ...T NO Leg Set 9 22238 Recreator Bit Assortment 9 2t 216 Casters 9 22208 Face Shield 9 18613 Portable Electric Tool Handbook 9 2949 The above recommended accessories are current and were available at the time this manual was printed 25 ...

Page 26: ... LIST FOR CRAFTSMAN ROUTER RECREATOR MODEL NO 113 251890 2 2 I 19 o 23 0 21 5 42 15 8 4 25 17 24 0 21 37 I 32 8 6 25 39 32 1 11 12 _26 I is 6 27 28 29 30 7 31 4s _47 2 i 33 0 O O o 0 0 j J J J J J J 7 15 26 ...

Page 27: ...eight Screw Spindle Center Shaft Bearing Sleeve Yoke Includes Key 25 Panel Trim Key No _ 28 29 30 31 32 33 34 35 36 37 38 39 40 4 42 43 44 45 46 47 48 49 5O Part No 76003 60371 9430187 76023 76006 446364 ST D5237 5 76017 76014 76011 760 2 76027 76002 STD541631 76013 STD511107 STD551210 760I 6 76015 30505 37837 113967 STD601105 76008 76018 76005 Description Mount Asssembly Router Bolt Carriage 1 4 ...

Page 28: ... of your Router Recreator will be found on a plate attached to the yoke assembly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER MODEL NUMBER 113 251890 PART DESCRIPTION NAME OF 1TEM ROUTER RECREATOR Ail parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmi...

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