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Summary of Contents for 113.244530

Page 1: ...l numbers may be found on the back of the saw You should record both model and serial number in a safe place for future use FORYOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY r ___AIRS r RRFT MRN_ _ VARIABLE SPEED 10 1NCH BAND SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A Part No SP5620 ...

Page 2: ... OR MOVING THE SAW AVOID DANGEROUS ENVIRONMENT Use the saw in a dry indoor place protected from rain Keep work area well lighted To avoid injury from unexpected saw movement Put the saw on a firm level surface where there is plenty of room for handling and properly support ing the workpiece Support the saw so the table is level and the saw does not rock Bolt the saw to the support surface if it te...

Page 3: ...for cutting fer rous metals like iron or steel and non ferrous met als brass copper and aluminum etc Metal shavings can react with wood dust and start a fire To avoid this Disconnect any type of dust collecting hose from the saw when cutting metal Remove all traces of wood dust on or around the saw when cutting metal Remove all metal shavings on or around the saw before sawing wood again Any power...

Page 4: ... child proof Lock the shop Disconnect master switches Lock switch OFF with padlock Store it away from children and others not qualified to use the tool glossary of terms Beveling An angle cutting operation through the face of the board Crosscut A cutting operation made across the width of the workpiece Compound Cutting A simultaneous bevel and miter cuttingoperation Ferrous Metal Metal that contai...

Page 5: ...ped with a 3 conductor cord and grounding type plug approved by Underwriters Laboratories The groundconductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end This plug requires a mating 3 conductor grounded type outlet as shown If the outlet you are planning to use for this power tool is of the two prong type DO NOT ...

Page 6: ...EWDRIVER 3 I 2 INCH WRENCH WARNING To avoid injury from unexpected starting or electrical shock do not plug the saw in until all assembly and alignment steps are complete The power cord must remain unplugged whenever you are working on the saw Model 113 244530 Band Saw is shipped complete in one carton Separate all parts from packing materials and check each item with illustration and Table of Loo...

Page 7: ...uts from the underside of the _ 318 DIAMETE _R 4 HOLES bench 11 41IF If mounting to a workbench holes should be drilled through supporting surface of the workbench using dimensions illustrated 1 Each leg should be bolted securely using 5 16 diameter machine screws Iockwashers and 5 16 hex nuts not included Screw length should be 1 3 4 plus the thickness of the bench top 2 Locate and mark the holes...

Page 8: ...STALLING THE TABLE 1 Loosen the upper slide lock knob and position the upper guide assembly all of the way up Tighten lock knob Upper Slide Lock Knob Upper Guide Assembly 2 Open the front cover of the saw by pulling forward on the finger hold located on the left side of the band saw Finger Hold 3 Locate the square hole behind the lower right wheel and insert a 1 4 28 x 1 long carriage bolt through...

Page 9: ...o turn This is nec essary to prevent rotation of the guides during opera tion of the saw Blade Guard 5 Loosen the setscrew which locks the upper blade guide support located on the left side of the sup port behind the bearing Push the support all the way back Loosen the setscrew holding the upper back up bearing Located on the right side of the upper slide Push the bearing all the way back With the...

Page 10: ...ength 8 Uncoil the blade 9 Slide the blade into the slot of the table with the teeth facing forward and down toward the table 10 Place the blade on all three wheels Center the blade on the rubber tires Idler Wheel Tension Wheel Slot in Table Drive Wheel WARNING Push the knob off lock with a pad I lock and unplug before making any adjust I ments I TENSIONING THE BLADE 1 With one hand on the knob an...

Page 11: ...n for a few more turns Make sure the blade stays in the same location on the tires Readjust if necessary until blade is tracking properly Tracking Adjustment Set Screw 11 NOTE The upper and lower blade guides and back up bearings support the band saw blade during cut ting operations The adjustment of the guides and bearings should be checked whenever a different blade is installed 1 Adjust the bac...

Page 12: ... and snap in place 2 Locate a 1 4 20 x 5 8 truss head screw and a 1 4 20 wing nut in loose parts Insert screw into hole in table top as illustrated 3 From the underside of the table install wing nut onto the truss head screw and tighten finger tight This will keep the table flat and in alignment Truss Head Screw Nut WARNING Push the on off knob off lock with a I padlock and unplug before making an...

Page 13: ... THE HOSE CLIP 1 Locate the Hose Clip in the loose parts bag Identify the barbs on the clip Barbs 2 Open the front cover of the saw by pulling forward on the finger hold located on the left side of the band saw Locate the notch in the Frame at the sawdust ejection port Notch 3 Position the Hose Clip with the barbs to the back side of the band saw Slide the Hose Clip into the notch Push the clip un...

Page 14: ...the upper slide lock knob before turning on the band saw 3 Table lock knob Loosening the knob allows the table to be tilted and tightening the knob locks the table in place 4 Tilt bevel scale Shows degree table is tilted for bevel cutting 5 Tension Lock Knob controls the amount of blade tension when changing blades 6 Tracking Adjustment Set Screw adjust to keep blade running in center of wheels 7 ...

Page 15: ...trokes per minute and counter clockwise to reduce the strokes per minute NOTE To protect the motor the band saw will auto matically shut off if the work piece is fed into the blade too aggressively or if the blade binds To restart the band saw turn machine off then back on again PULL ROTATE c To lock knob in OFF position install a padlock through the post above the knob as illustrated and lock the...

Page 16: ... blade tension is properly adjusted Make sure the table lock knob is tight and no parts have excessive play To avoid accidental blade contact minimize blade breakage and provide maximum blade support always adjust the upper blade guide and blade guard to just clear the workpiece KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents Floor must not be slip pery To avoid burns or other fi...

Page 17: ...the workpiece and related support devices off the table before turning the saw on Plan the way you will hold the workpiece from start to finish Do not hand hold pieces so small that your fingers will go under the blade guard Use jigs or fixtures to hold the work and keep your hands away from the blade Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to mo...

Page 18: ...the work into the blade Hold the workpiece firmly against the table Use gentle pressure Do not force the work but allow the blade to cut The smallest diameter circle that can be cut out is determined by the width of the blade A 1 4 wide blade will cut a minimum diameter of approximate ly 1 1 2 A 1 8 wide blade will cut a minimum diameter of approximately 1 2 Relief cuts are made when an intricate ...

Page 19: ...for the other brush INSTALLING TIMING BELT 1 Open the front cover of the saw by pulling forward on the finger hold located on the left side of the band saw 2 Use an 8mm socket to loosen the three motor nuts as shown 3 Rotate the motor in a clockwise direction and place the replacement timing belt around the motor pul ley and drive pulley as shown 4 Rotate the motor in a counter clockwise direction...

Page 20: ...off REMEDY 1 Replace damaged parts before using Band Saw again Consult Sears Service Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears Store 1 Adjust tracking see Assembly Section Tracking the Blade 1 Stop feeding and back up the material slightly until the band saw speeds up 2 Replace blad...

Page 21: ...79 820281 820284 Guard Blade Screw Pan Cr Ty q T 10 32 x 3 8 Screw Soc Set 1 2 Dog Pt 1 4 20 x 1 2 Screw Soc Set 1 4 20 x 1 4 Support Guide Bearing Thrust Slide Upper FIGURE 2 Key Part Description No No 1 60323 2 817935 3 820874 4 817915 5 815865 2 817149 Screw Truss Hd 1 4 20 _ 5 8 Table Nut Low Profile Wing 1 4 20 Trunnion Screw Hx Hd Ty q l 1 4 20 x 5 8 Screw Locking Set 1 4 20 x 5 8 21 ...

Page 22: ...repair parts _ _ Jr 22 o r 0 O_ _0 L O _4 ...

Page 23: ...repair parts 0 oZ 09 U _J_ im t_O IJU a i i o c o D o 1 8 O_ _ O_ 0_0 m_ c_ 0g o o O0 o n o O9 o 0 o E o n o o _J al z _ F x t m o COT N o_ N No m 23 ...

Page 24: ... number of your 10 Inch Band Saw will be found on a plate located on the back of the Band Saw below the motor WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PARTNUMBER MODEL NUMBER 113 244530 PARTDESCRIPTION NAME OF ITEM Variable Speed 10 Inch Band Saw All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally...

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