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Summary of Contents for 113.24350

Page 1: ...ERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully it CRRFTSMRN 12 INCH BAND SAW SANDER assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A and SIMPSONS SEARS LIMITED Toronto Ontario Canada Part No 69087 Printed In U S A ...

Page 2: ... APPAREL No loose clothing gloves neckties or jewelry to get caught in moving parts Rubber soled footwear is recommended for best footing 12 USE SAFETY GOGGLES Safety goggles must comply with ANS Z87 1 1968 Also use face or dust mask if cutting operation is dusty 13 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand frees both hands to operate tool 14 DON ...

Page 3: ... the blade wilt cut Keep fingers away from the blade k Use caution when cutting off material which is ir regular in cross section which could pinch the blade before the cut is completed A piece of molding for example should lay flat on the table and not be per mitted to rock while being cut Use caution when cutting off round material such as dowel rods or tubing They have a tendency to roll while ...

Page 4: ...MATELY 900 RPM OR 2700 ET PER MINUTE WHEN USED WITH A 1725 RPM I TOR NEVER SUBSTITUTE THESE PULLEYS TO kCREASE THIS SPEED BECAUSE IT COULD BE DAN EROUS WARNING DO NOT ALLOW FAMILIARITY GAINED FROM FREQUENT USE OF YOUR BAND SAW TO BECOME COMMONPLACE ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFI CIENT TO INFLICT SEVERE INJURY ...

Page 5: ...ding prong approved by Un f _fw_ters Laboratories and the Canadian Standards Assoc allon he ground conductor has a green jacket and _sattached to t he toot housing at one end and to the ground pmug m he attachment plug at the other end Th_s plug requires a mating 3 conductor grounded type outlet as showll if the outlet you are planning to use for this power tool is of tht_ two prong type DO NOT RE...

Page 6: ...parts from packing materials and check each item with illustration and Table of Loose Parts Make certain all items are accounted for before discarding any packing material If any parts are missing do not attempt to assemble the band saw plug in the power cord or turn the switch on until the missing parts are obtained and installed correctly eyj K TABLE OF LOOSE PARTS Qty No I 1 Basic Saw Assembly ...

Page 7: ...ottom portion of cover NOTE Check the bolts which hold the feet to the Band Saw Make sure they are tight 2 Place the Band Saw on the Steel Legs position as shown and align mounting holes Mount according to instruc tions supplied with Steel Legs LEFT FOOT _ CHECK FOR RIGHT FOOT INSTALLING SAWDUST ELBOW 1 Find the sawdust elbow the clamp the strip of rubber gasket and two 10 32 x 3 8 self threading ...

Page 8: ...Never use gasoline naptha or similar highly volatile solvents Apply a coat of automobile wax to the table PIN _N PIN TABLE LOCK BOLT 1 Place the table on the band saw so that the two trunnion pins and the table lock bolt go through the slot in the trunnion 2 Find the 1 1 8 dia flat washer a sleeve 11 16 long the trunnion lock nut and the table lock handle from among the loose parts 3 Hold the head...

Page 9: ...they are tightened BELT GUARD SUPPORT BRACKET TH READ CUTTI NG SCREWS BELT GUARD SUPPORT 5 32 I NCH SETSCREW WRENCH MOUNTING PULLEY 1 Loosen setscrew in motor pulley and place the pulley on the shaft with the hub flush with the end of the shaft insert the motor shaft key and tighten setscrew with 5 32 setscrew wrench When installing the pulley on a 1 2 diameter motor shaft make sure that the adapt...

Page 10: ...ARNING FOR YOUR OWN SAFETY MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUT LET WHEN CHANGING MOTOR ROTATION MOUNTING MOTOR 1 Find four 5 16 18 x 1 carriage bolts flat washers lock washers and nuts supplied with base 2 Insert bolts through holes marked X from behind motor mount bracket 3 Attach motor place a flat washer and a Iockwasher on each bolt screw on nuts but DON T TIGHTEN them 4 Loosen...

Page 11: ...ng the support are not threaded but the screws are self threading and will cut a thread as they are screwed in __ __GUARD SUPPORT SELF THREADING SCREW 2 Replace the pulley with the hub flush with the end of the shaft FLUSH HERE LONG TAB POINTED THIS WAY 3 Install three clips on the belt guard 90 apart with the long tabs pointing AWAY from the round opening 4 Insert one looped end of belt all the w...

Page 12: ...tension to belt and tighten motor bott nuts NOTE It is only necessary to tension the belt so that it does not slip while running If you cannot obtain sufficient tension with the motor pushed all the way down remove the four motor bolts and insert them in the LOWER set of holes TENSION STUD POINTER INSTALLING THE BLADE 1 Find the blade tension knob among the loose parts Put a dab of grease or vasel...

Page 13: ...HRUST BEARING 4 Loosen the two setscrews which lock the upper blade guidesand separate them about 1 B Do that same thing to the lower guides beneath the table 1 8 SETSCREW WRENCH _ SETSCREWS BLADE GUIDE 5 Loosen the setscrew which locks the upper thrust bear ing and turn knob until the thrust bearing is all the way back I THRUST BEARING ADJ KNOB UPPER THRUST BEARING 1 8 SETSCREW WRENCH BLADE GUIDE...

Page 14: ...nter of the tire on the top wheel If the blade moves away from the center of the wheel while you are turning it the blade is not TRACKING properly The top wheel shaft is hinged which allows the wheel to be tilted so that the blade can be TRACKED 8y turning the tracking adjustment screw the wheel will be tilted If the blade moves toward the front of the band saw a Turn the tracking adjustment screw...

Page 15: ...justment knob so that the guides move toward the blade Move them until the ledge is about 1 32 from the deepest part of the blade teeth This deep part is called a gullet Tighten the setscrew 16 Adjust the lower guides the same way GU APPROX 1 32 BLADE GUIDE KNOB SETSCREW BLADE GUIDE HOLDER 17 Press the two guides evenly against the sides of the blade but don t pinch the blade Release the guides an...

Page 16: ...e frame the table will start to tilt 6 Place a square on the table against the blade and con tinue to screw in the stop screw until the table is square with the blade Tighten the table lock 7 Find the pointer and a pan head thread cutting screw 8 32 x 1 4 inches long and attach the pointer Set at 0 degrees and tighten the screw COMBI NATI ON SQUARE 5 32 SETSCREW WRENCH ON OFF SWITCH WARNING DON T ...

Page 17: ...OCK THE SWITCH OFF WHEN MACHINE IS NOT IN USE REMOVE KEY AND KEEP IT IN A SAFE PLACE ALSO IN THE EVENT OF A POWER FAILURE ALL OF YOUR LIGHTS GO OUT TURN SWITCH OFF LOCK ITAND REMOVE THE KEY THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON pULL INSTALLING MOTOR CORD CLAMP 1 Find the cord clamp and one 8 32 x 3 8 pan hd self threading screw and install below the moto...

Page 18: ...es For example when installing a 1 4 wide blade tighten the tension knob until the pointer is pointing to the 1 4 marking 4 TABLE TILTING Loosen the table lock handle tilt the table to the desired angle and tighten the lock handle o To return the table to the 90 position tilt it until the 90 stop screw rests on the frame then tighten the lock handle 5 6 7 BLADE GUIDE ADJUSTMENT Turning the knob mo...

Page 19: ...the guide bar support are larger than the screws This allows the support to be moved 5 Move the guide bar until it is square with the table then tighten the screws SCREW lljou o o INSTALLING SANDING ATTACHMENT WARNING FOR YOUR OWN SAFETY TURN SWITCH OFF AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE INSTALLING SANDING ATTACHMENT 1 Remove the blade guard the table insert and the table align...

Page 20: ... end of the sanding platen below the table q i__ GUIDE BAR f IJl SANDING Itl JCENTER OF SLOT I 9 Locate among the loose parts the alignment plate a TABLE flat head machine screw 6 32 x 7 16 a small hex nut and lockwasher _ 10 Attach the alignment plate to the insert so that the end SCREW of the alignment plate is in the center of the slot in the _ i insert Place the insert in the opening in the ta...

Page 21: ...guides not more than 1 4 above your workpiece 2 Use both hands while feeding the work into the blade Hold the workpiece firmly against the table Use gentle pressure and do not force the work but allow the blade to cut 3 The smallest diameter that can be cut out is determined by the width of the blade For example a 1 4 wide blade will cut a minimum diameter of approximately 1 1 2 See Chart BLADE SE...

Page 22: ...he guides or the thrust bearings Clean them with Crafts man Gum and Pitch Remover CAUTION Do not immerse the thrust bearings Apply a thin coat of automobile type wax on the table so that the wood slides easily while cutting MOTOR Frequently blow out any sawdust from the motor If the power cord is worn or cut or damaged in any way have it replaced immediately For motor maintenance follow instructio...

Page 23: ...e using Band Saw Sander again 2 Consult Sears Service Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears Store 1 Adjust tracking see Assembly Section qnstalling the Blade 1 Reposition the wheel see Assembly Section lnstalling the Blade 1 Adjust belt tension see Assembly Section Attaching Bel...

Page 24: ...CRAFTSMAN 12 INCH BAND SAW SANDER MODEL 113 24350 2 8 6 10 8 mo 1 0 14 33 56 15 32 29 11 27 I SEE FIGURE 2 FOR EXPLODED VIEW 11 I 44 _ 39 o 43 _ 38 37 36 FIGURE I 1 17 18 ...

Page 25: ...t Support Belt Guard KEY PART NO NO 23 453068 24 69084 25 STD5410311 26 STD522503 27 69023 28 65013 29 69004 30 STD601103 31 69078 32 69059 33 69O58 34 69025 35 60272 36 37887 37 60096 38 37911 39 69062 40 133427 41 69005 42 STD551106 43 STD541Q06 44 69037 69087 69086 69088 DESCRIPTION Screw 5 16 18 x 3 4 Sems Hex Hd Foot Frame Nut Square 5 16 18 Screw Mach 1 4 20 x 3 8 Truss Hd Slotted Spacer Bea...

Page 26: ... t ...

Page 27: ...ing 5 16 18 x 3 8 Guide Blade KEY NO 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 6O 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 PART NO 69045 STD551031 STD581031 STD502505 STD512505 STD315505 69038 STD522508 STD551125 69041 STD601103 69044 69043 69035 216278 69036 69034 69012 30682 STD551225 STD522512 STD372252 69014 STD551208 STD510802 69066 STD60O803 69009 60287 447845 69010 ...

Page 28: ...12 Inch Band Saw Sander will be found on a plate at the right hand side of the saw WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 24350 NAME OF ITEM 12 Inch Band Saw Sander All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically...

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