Craftsman 113.235140 Owner'S Manual Download Page 1 | Manualshive

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Summary of Contents for 113.235140

Page 1: ...y be found on a plata attached to your saw at the side of the Miter Saw arm You should record both model and seria number in a safe place for future use_ FOR YOUF READ ALL INSTRUCTIONS CAREFULLY Part No SP6008 oassembny o operating o repair parts J Sears Roebuck and Co Hoffman Estates IL 60179 U S A Printed in U S A ...

Page 2: ...Your Miter Saw section within Review and understand all safety instructions and operating procedures in this manual Review the maintenance methods for this miter saw See Maintenance section within Find and read the following labels on the miter saw WARNING For Safe Operation Look for a plastic bag with these loose pads Rubber bumper with shouldsrscrsw 10 32 x 1 2 long Phillips head screw Assemble ...

Page 3: ... the accessoriesr The use of improper accessories may cause risk of injury to persons Choose the right 12 inch diameter blade for the mate rial and the type of cutting you plan to don Make sure the blade is sharp undamaged and prop erly aligned With the saw unplugged push the power head all the way down Hand spin the blade and check for clearance Tilt the power head to 45 degree bevel and repeat t...

Page 4: ...shift after it is cut in two Keep the cut off piece free to move sideways after it s cut off Otherwise it could get wedged against the blade and thrown violently_ Clear everything except the workpiece and related support devices off the table before turning the miter saw on Secure Work Use clamps or a vise to help hold the work when it s practical L _ Use extra caution with large very small or awk...

Page 5: ... the saw again Before Leaving The Saw the hole provided in the trigger to prevent unauthorized Never Leave Tool Running Unattended Turn power usage Lock the shop Disconnect master switches Store tool away from children and others not qualified to use off Wait for all moving parts to stop the tool Make Workshop Child Proof Install a padlock through Glossary of Terms for Woodworking Arbor The shaft ...

Page 6: ... of electric shock This tool is equipped with an efectric cord having an equipment grounding con ductor and a grounding plug as shown The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with air local codes and ordinances Do not modify the plug provided If it wilJ not fit the outlet have the proper outlet installed by a qualified electrician A temp...

Page 7: ...farther than 100 feet away from elec trical service box the wire size must be increased pro portionately in order to deliver ample voltage to the saw motor Extension Cord Wire Sizes Required for Length 120V A W G 110 t20V 0 25 It 14 26 5O Fto 12 Table of Contents Section Page Warranty 2 Safety Instructions For Miter Saw 2 Safety Signal Words 2 Before Using The Saw 2 When Installing Or Moving The M...

Page 8: ... beginning assembly check that all parts are included If you are missing any part do not assem ble the saw Contact your Sears Service Center to get the missing part Sometimes small parts can get lost in packaging material Do not throw away any packaging until saw is put together Check packaging for missing parts before contacting Sears A complete parts list Repair Parts is at the end of the manual...

Page 9: ...ore attempt ing to pick up the unit by the carrying handle always lock the miter saw power head in the down position using the handle lock pin Make sure the miter lock and bevel lock knobs are tight 9_ Switch Interlock Button 10 On Off Trigger Switch To start the tool depress switch interlock button and then squeeze the trigger Release the trigger to stop the miter saw 11 0 Bevel Stop Adjustable s...

Page 10: ...ead nests into the larger end of the rubber bumper 8 Use the Phillips end of the combination wrench to install and tighten the shoulder screw rubber bumper subassembly onto the upper guard as shown The rubber may slightly overlap the sheet metal of the coverplate NOTE Tlle guard should raise as the blade is lowered towards the work table and drop to cover the blade as the power head is raised This...

Page 11: ...until the slot in cover plate rests all the way down on the cover plate stop screw Tighten the screw with the Phillips end of the combination wrench DANGER Never use saw without mounting plate securely in place tt keeps the arbor screw from falling out if it accidentally loosens and prevents the spinning blade from coming off the machine 10 Be sure the arbor lock is released so the blade turns fre...

Page 12: ...etighten knob 2 Lower the blade and engage the lock pin Use a corn bination square to check blade squareness to table If the blade does not contact the full length of the square see illustration follow the alignment procedure a Loosen bevel lock knob b Grasping carrying handle move the cutting head left or right until blade makes contact with the full length of the square NOTE If you cannot get to...

Page 13: ...ecurely resting on a large stable sur face tilt the unit by lifting up on one side or the other of the base Loosen the two miter arm bolts on the underside of the table with the 1 4 hex end of the combination wrench supplied _ c Return the saw to its normal resting position Make sure the miter lock handle is loose but do not release the index spring d Use the miter saw handle to turn the table and...

Page 14: ...ver carry the miter saw by the power cord or the trigger grip of the plastic handle Carrying the tool by the power cord could cause damage to the insulation or the wire connections result ing in electric shock or fire d Place the saw so other people cannot stand behind it Thrown debris could injure people in its path eoPlace the saw on a firm level surface where there is plenty of room for handlin...

Page 15: ...ch Applications Mount as specified in portable appli cations Check for workpiece clear ances to left and right of saw Leg Set Applications To mount saw to below mentioned leg set use holes marked A F H and J Attach with hardware shown through legset holes indicated by o below Catalog No 9_22246 Leg Set Legset Mounting Holes for Model 113 235140 Miter Saw Recommended mounting hardware not included ...

Page 16: ... the blade is sharp undamaged and prop erly aligned With the saw unplugged push the power head all the way down Hand spin the blade and check for clearance Tilt the power head to 45 degree bevel and repeat the check If the blade hits anything make the adjustments shown in the Maintaining Maximum Cutting Capacity section o Make sure the blade and arbor collars are clean Make sure the collars recess...

Page 17: ...a caution with large very small or awkward workpieces Use extra supports tables saw horses blocks etco down to the table top oNever use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic miter saw table or to help feed support or pull the workpiece Do not use this saw to cut pieces too small to let you easily hold th...

Page 18: ... the guard on your saw If the blade does not stop within 6 seconds unplug the saw and follow the instruc tions in the Trouble Shooting section for fixing the brake before using saw again Body and Hand Position Proper positioningof your body and hands when operating tile miter saw wiU make cutting easier and safer Never place hands near cutting area Place hand at least 4 from path of blade Hold wor...

Page 19: ...the desired angle Retighten miterlockknob Movewiththe handle tothemiterangletomakethecut Move feet with miter angle Bevel Cut When a bevel cut is required loosen bevel lock knob Tilt the blade to desired bevel angle_ Retighten bevel lock knob Stand to the left side of the handle to make the cut 19 ...

Page 20: ... Material Before cutting a workpiece check to make sure it is not bowed tf it is bowed the workpiece must be positioned and cut as illustrated Do not position workpiece incor rectly or try to cut the workpiece without the support of the fence This will cause pinching of the workpiece on the blade The workpiece could suddenly jump or move and your hand could hit the blade Correct Incorrect 2O ...

Page 21: ...position of the workpiece Holes are provided in the fence to attach an auxiliary fence Get a straight piece of wood typically 1 2 inch thick by 4 1 4 inches high by 21 3 4 inches long To attach auxiliary fence place the piece of wood on the miter saw fencer Mark the locations from the backside of the miter saw fence Drill 200 250 holes then countersink the holes on front of wood to receive 10 flat...

Page 22: ...s for Cutting Moldings A compound miter saw is also excellent for cutting mold ing Molding is sometimes difficult because in order to fit corTectly it must be precisely cut Cutting Base Moldings Base moldings and many other moldings can be cut on a miter saw The set up of the saw depends on your mold ing and your application as shown Always make sure moldings rest firmly against fence and table m ...

Page 23: ...ings for Standard Crown Molding Lying Flat on Miter Saw Table Bevel Setting 33 8 33 8 33 8 33 8 l Miter Setting 31 6 Right 31 6 Left 3t 6 Left 316 Right Type Of Cut Lef Side Ins ae corner I Position top molding against fence 2 Left side is finished piece Right Side Inside Corner 1 Position bottom of molding against fence 2 Left side is finished piece Left Side Outside Corner 1 Position bottom of m...

Page 24: ...ly sawdust will accumulate under the work table and base This could cause difficulty in the move ment of the work table when setting up a miter cut Fre quently blow out or vacuum up the sawdustCheck up stop down stop and bevel stops for sawdust accumula tion which can affect capacity or accuracy_ i WARNtNG If blowing sawdust wear proper eye i protection to keep debris from blowing into eyes Lubric...

Page 25: ...in ked Carbide Tipped Sawblades WARNING Read warnings and conditions on your carbide sawblade Do not operate saw machine without proper saw blade guard in place Carbide is a very hard but brittle material Care should be taken while mount ing using and storing carbide blades to prevent accidental damage Slight shocks such as striking tip during handling can seriously damage the blade Foreign object...

Page 26: ...ection Problem Probable Cause Suggested Corrective Action Can t move miter adjust ment Power head wobble Power head won t fully 1 Lubrication needed rise or blade guard won t 2o Part failure fully close 3 Pivot spring or guard 1 Sawdust under table Vacuum or blow out dust Wear Eye Protection 1_Loose pivot points See Bevel Pivot Adjustment in Alignment sec spring not replaces properly after service...

Page 27: ...ooting now unplug the power cord 3 Install service brushes especially if delayed come in of brake has been noticed before failure 4 Check brake circuit for continuity remove brush caps and brushes Use ohmmeter to check continuity from brass brush holder to brush holder If open locate exact place using ohmmeters As indicated by test tighten connection or replace field assembly or replace switch 5 A...

Page 28: ...Repair Parts Parts List For Craftsman 12 Compound Miter Saw Model No 113 235140 Figure 1 37 23 3 35 2 6 10 16 28 ...

Page 29: ...rm Miter Knob Miter Scro Set M6 x 1 0 x i0 _Screw Hex Cap 5 16 18 x 18mm Lockwasher 8ram Shoe Base Front Key Pa_ No Noo 21 823355 22 805561 4 23 819179 24 823331 25 823335 26 823492 27 823341 28 823263 29 I41594 17 30 823319 31 820235 2 32 823361 33 813249 155 34 E823663 35 823345 36 823400 37 i8t8656 38 i823270 39 See Fig3 SP6008 Description Bolt Table Pivot Washer 505 x 13 16 x 1 32 Washer Sprin...

Page 30: ... _ over Brush Brush Scr Pan Cr Ty AB M4 2 x t 4x 12 _ Switch Key Part No_ No 7 823318 8 823273 9 56 100002 10 821122 1 11 816725 12 816743 3 823662 14 823886 Description Actuator Switch Handle Left Nut Hex m4 x 0 7 _1_ Guard Cord Clamp Cord Scr Pan Cr M4 x 0_7 15 d_o Motor Assembly Button Lock Standard hardware item May be purchased locally _ CAUTION See Mechanical Assembly Caution on page 33 t _ ...

Page 31: ...3401 Ring Retaining 7 823352 Bumper Upstop 8 816755 3 Scr Pan Cr M5 x 08 x 12 9 821421 4 Ring O 10 823347 Pin Locking Standard hardware item May be purchased locally i_ CAUTION See mechanical caution 33 l assembly on page i oWARNING Any attempt to repair or replace electrical parts on this unit may create a hazard unless repair is J done by a qualified service technician Repair service is availabl...

Page 32: ...Repair Parts Parts List For Craftsman 12 Compound Miter Saw Model No 113 235140 Figure 4 o0 o_ 04 32 ...

Page 33: ...her 5 5 x 16 x 08 Link Actuator Spacer 7 x 10 x 4 Washer 7 5 x 16 x 06 Screw Shoulder M5 x 0 8 Screw Shoulder 75 x 4 Washer 8 x 16 x 0 5 Washer M65 x 13 x 0 8 Nut Hex Lock M6 x 1 0 Screw Shoulder 7 5 x 8 Washer M6 x 12 x 1_ 6 Bearing 1 Spring Guard Screw Shoulder 217 x 44 Sleeve Rubber Screw Soc Set M5 x 08 x 10 Standard Hardware Item May Be Purchased Locally CAUTION See Mechanical Assembly Cautio...

Page 34: ...Notes 34 ...

Page 35: ...Notes 35 ...

Page 36: ... Call 7 am 7 pm 7 days a week t SO0 366 PART 1 800 366 7278 For in homemajor brand repairservice Call 24 hoursa day 7 days a week t S00 4 REPAUR 1 800 473 7247 For the location of a Sears RepairService Center in your area Cali 24 hours a day 7 days aweek t 800 488 t 222 For information on purchasinga Sears Maintenance Agreementor to inquire about an existingAgreement Call 9 am 5 pm Monday Saturday...

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