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Summary of Contents for 113.234880

Page 1: ...nd serial numbers may be found on the base You should record both model and serial number in a safe place for future use FORYOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY __AIRS r RRFT _H RN 8 1 4 INCH SLIDE COMPOUND MITERSAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago IL 60684 U S A P_rt No SP5524 Printed in Taiwan ...

Page 2: ...nob h miter lock handle and i saw handle Review and understand all safety instructions and operating procedures in this manual Review the maintenance methods for this slide compound miter saw See page 21 Read the following DANGER and WARNING labels found on the slide compound miter saw m LtA1 l F _ _ i _WARNING 3lade can lift and throw wo_plece 3Jade can suddenly come toward you ro avoid this or C...

Page 3: ... is missing bent or broken in any way or any electrical parts don t work turn the saw off and unplug it REPLACE damaged missing or failed parts before using the saw again MAINTAIN TOOLS WITH CARE Keep the slide com pound miter saw clean for best and safest performance Follow instructions for lubricating DON T put lubricants on the blade while it s spinning REMOVE ADJUSTING KEYS AND WRENCHES from t...

Page 4: ... twist during the cut Make sure there s no debris between the work piece and its supports Make sure no gaps between the workpiece fence and table wilr let the workpiece shill after it is cut _n two Never cut more than one workppece at a time Keep the cut off piece free to move sideways after it s cut off Otherwise it could get wedged against the blade and thrown violently Clear everything except t...

Page 5: ...utting too is mounted Bevel Cut An angle cutting operation made through the face of the workpiece Compound Cut A simultaneous bevel and miter cutting operation Crosscut A cutting operation made across the width of the workp_ece Freehand Performing a cut w thout the use of fence guide hold down or other proper device to prevent the workpiece from _Jisting during the cutting operation Twisting of th...

Page 6: ...med by a qualified ser vice technician 2 Do not use in rain or where floor is wet This tool is intended for indoor residual use only MOTOR SAFETY PROTECTION CAUTION To avoid motor damage this motor should be blown out or vacuumed frequently to keep sawdust from interfering with normal motor ventilation 1 Connect this tool to a 120V 15 amp branch circuit with a 15 amp time delay fuse or circuit bre...

Page 7: ...RNING To avoid injury from unexpected starting or electrical shock do not plug the power cord into a source of power during unpacking and assembly This cord must remain unplugged whenever you are working on the saw 1 Before removing the saw from the shipping carton tighten the carriage lock knob to guard against sud den movement 2 Remove the saw from the shipping carton by lifting with the handhol...

Page 8: ...miter saw at a desired miter angle Index points have been provided at 0 15 22 1 2 30 45 L R 5 Bevel Lock Handle_The bevel lock handle locks the saw at a desired bevel angle 6 Bevel Adjustment Stops Bolts that are adjusted to stop sawblade at 90_ bevel and 45 bevel 7 Carriage Lock Knob Lock the carriage in place 8 Lower Blade Guard The blade guard helps pro tect your hands from the blade in the rai...

Page 9: ... M6 x 1 0 Shoulder Thicker Nut Screw Washers Link Pivot Larger Thinner Washel ASSEMBLY AND ALIGNMENT Step One Blade Square 90 to Table NOTE The compound slide miter saw was assem bled aligned and inspected before shipment Alignment should be checked and any necessary adjustments made to insure accurate cuts 1 Lower the blade and use the head latch to keep the blade in the down position Use a combi...

Page 10: ...ion Use a combination square to make sure the fence is square to the blade as shown If an adjustment is needed follow the pro cedure below a Loosen the four 4 fence lock bolts b Piace a combination square against the saw blade and adjust the fence until it is 90 to the blade c Tighten the four 4 fence lock bolts Step Four Adjustment of Miter Scale indicator 1 Position the turntable to the 0 positi...

Page 11: ... that tight Depth Stop Jam Nuts Pivot Bolt Bevel and Nut Lock Bevel Hex Lock Nut Handle Step Seven Depth Stop The depth stop limits the blade s downward travel It allows the blade to go below the work table enough to maintain full cutting capacities thereby cutting com pletely through the workpiece at the fence Properly adjus_ea the dec th stop positions the blade 4 below the table WARNING To avoi...

Page 12: ...Lock ol NOTE Pay attention to pieces removed noting their position and direction they face see illustration Wipe the blade collars clean of any sawdust before installing the new blades 7 Install the new 8 1 4 blade Make sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard 8 install the outer blade collar arbor washer and arbor screw Press the arbor lock and ...

Page 13: ...To avoid injury from unexpected saw movement Put the slide compound miter saw on a firm level surface where there is plenty of room for handling and properly supporting the workpiece Support the slide compound miter saw so the table is level and the saw does not rock Loosen the set screw locking the U shaped extension on the rear of the saw Slide the bracket out to support the saw Retighten the se...

Page 14: ...OOLS WITH CARE Keep the slide compound miter saw clean for best and safest perfor mance Follow instructions for lubricating DON T put lubricants on the blade while it s spinning REMOVE ADJUSTING KEYS AND WRENCHES from tool before turning it on To avoid injury from jams slips or thrown pieces USE ONLY RECOMMENDED ACCESSORIES See page 22 Consult this Owner s manual for recommended accessories Follow...

Page 15: ...rt to finish Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into the blade Never reach behind or beneath the blade DON T OVERREACH Keep good footing and balance Keep your face and body to one side out of line with a possible throwback Never cut FREEHAND Brace your workpiece solidly against the fence and table to so it wilt not rock or twist duri...

Page 16: ...ain BEFORE LEAVING THE SAW NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off Wait for all moving parts to stop Make workshop child proof Lock the shop Disconnect master switches Store tool away from children and oth ers not qualified to use it Making Common Cuts There are two types of cuts that can be made with the slide compound miter saw 1 Chop Cutting See page 17 The carriage lock knob is tigh...

Page 17: ...tting head to rise up Miter Cut When a miter cut is required move the saw to the desired angle Do not stand in front of the saw table Move with the handle to the miter angle to make the cut There are settings on the miter scale for angles degrees crown molding and rafter slope s NOTE Remember to loosen the miter lock handle before changing the mite_ angle Bevel Cut When a bevel cut is required til...

Page 18: ...r use length stops against it while the blade is spinning It must be free to move sideways on its own If con fined it could get wedged against the blade and thrown violently Slide Cutting Plan your work to avoid the spinning blade and keep the workpiece from binding on the blade and flying out of your hands Plan how you will make the cut Always Make sure the blade is not spinning Raise the blade S...

Page 19: ...iece f Gently PUSH the saw handle TOWARDS the fence completing the cu g Push power head to full rear position after each _ _ _ _L_ _ cut h Turn motor off and allow blade to come to a com _ __1 plete stop before moving hands _ Allow cutting head to rise up by itself 19 ...

Page 20: ...t the workpiece lie flat on the base and work table during the cutting operation i l Rough Cutting a Dado by Making Grooving Depth Cuts By using the depth adjustment knob it is possible to rough cut a dado as shown After the two outside cuts have been completed the inside material represented by slanted lines is removed with a chisel a Set the depth of cut by loosening the knurled nut on the depth...

Page 21: ...Molding MITER AND BEVEL SE n ING FOR STANDARD CROWN MOLDING BEVEL MITER TYPE OF CUT SE3 rlNG SETTING LEFT SIDE iNSIDE CORNER 33 8 31 6 1 Position top of molding RIGHT against fence 2 Left side is finished piece RIGHT SIDE iNSIDE CORNER 33 8 31 6 1 Position bottom of molding LEFT against fence 2 Left side is finished piece LEFT SIDE OUTSIDE CORNER 33 8 31 6 1 Position bottom of molding LEFT against...

Page 22: ... metric set screws holding shaft in order to drive shaft about 3 4 right Exposed surfaces are lubricated with automotive type oil Central Pivot of Plastic Guard Use light household oil sewing machine oil on metal to metal or meta to plas tic guard contact areas as required for smooth quiet operation Avoid excess oil to which sawdust will cling Table Pivot Qualified service technician should lift t...

Page 23: ...GGESTED CORRECTIVE ACTION Blade hits table 1 Adjustment of depth stop See Depth Stop Step 7 page 11 Angle of cut 1 Misaiignment See Assembly and Alignment page 9 11 not accurate Cant adjust 1 Center bolt too tight Adjust miter angles 2 Lubrication dried up Clean and re lubricate between table and base See Maintenance Section Power head See Assembly and Alignment Step 6 page 11 won t fully rise See...

Page 24: ...brushes especially if a delayed come in of brake has been noticed before failure 3 Check brake circuit for continuity Remove brush caps and brushes Use ohmeter to check for conti nuity from brass brush holder to brush holder If open locate exact place using ohmeter As indi cated by test tighten a connection or replace field assembly or replace switch 4 If above tests do not produce a solution then...

Page 25: ...bide is a very hard but brittle material Care should be taken while mounting using and storing carbide blades to prevent accidental damage Slight shocks such as striking tip during handling can seriously damage the blade Foreign objects in the workpiece such as wire or nails can also cause tips to crack or break off Never use blade on saw machine that will exceed maximum recommended blade R EM Alw...

Page 26: ...repair karts PARTS LIST FOR 8 1 4 INCH SLIDE COMPOUND MITER SAW MODEL NUMBER 113 234880 FIGURE 1 49 SEE FIGURE 2 3O J 29 _ 28 26 123 6 5 16 4 SEE FIGURE 3 26 ...

Page 27: ...ing Guide Rod Screw Pan M5 x 0 8 8 Ball Index Spring Detent Base w Scale Screw Set M6 x t 0 10 Extension Key Part No No 27 820624 28 818470 I 29 820730 30 82O625 31 820732 32 813310kl 33 STD852005 34 820237 6 35 820709 36 820708 37 820710 38 813249 80 39 820711 40 820707 41 820712 42 820626 43 STD851010 44 STD882010 45 820717 46 820714 47 820715 48 820716 49 SP5524 Description Fence Screw Fiat Hd ...

Page 28: ...repair parts 28 ...

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Page 32: ...t Sears Roe buck and Co stores Be sure to provide all pertinent facts when you call or visit The model number of your 8_ _inch Compound Miter Saw will be found on a plate attached to the base When ordering repair parts always give the following information PART NUMBER MODEL NUMBER 113 234880 PART DESCRIPTION NAME OF ITEM 8 _A inch Slide Compound Miter Saw All parts listed may be ordered from any S...

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