Craftsman 113.225941 Owner'S Manual Download Page 1 | Manualshive

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Summary of Contents for 113.225941

Page 1: ... Number Model and serial numbers may be found on the right hand side of the base You should record both model and serial number in a safe place for future use FOR YO SAFETY READ ALL INSTRUCTIONS CAREFULLY LT AND DiSC assembly operating repair parts J Sears Roebuck and Co Hoffman Estates IL 60179 U S A Part No SP5582 Printed in U S A ...

Page 2: ...rating procedures in this manual Review of the maintenance methods for this sander See Maintenance section Read the following WARNING label found on the front of the sander When Installing Or Moving the Sander Avoid dangerous environment Use the sander in a dry indoor place protected from rain Keep work area well lighted Place the sander so neither the user or bystanders are forced to stand in lin...

Page 3: ...in place and in working order Don t do layout assembly or setup work on the sander while any parts are moving Avoid accidental starting Make sure switch is OFF before plugging sander into a power outlet Dress for Safety Wear nonslip footwear o o you Tie back long hair Roll tong sleeves above the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs or muffs when using sand...

Page 4: ...ified to use the tool Lock the shop Precautions to Take When Sanding Metals When finishing metals sparks or hot fragments Could 2 Remove all traces of wood dust from inside the sander cause a fire To avoid this before sanding metals 1_Disconnect any dust Collecting hose from the sander 3 Remove all traces of metal dust from inside the sander before sanding wood again Precautions to Take When Sandi...

Page 5: ...all local codes and ordi nances WARNING To avoid electrocution if the outlet you are planning to use for this power tool is of the two prong type Do Not Remove Or Alter The Ground ing Prong In Any Manner Use an adapter as shown below and always connect the grounding lug to a known ground It is recommended that you have a qualified electrician replace the two prong outlet with a properly grounded t...

Page 6: ...ding Metals 20 Precautions to Take When Sanding Paint 20 Surface Finishing on the Abrasive Belt 21 End Finishing on the Abrasive Belt 21 Finishing Curved Edges on the Abrasive Belt 21 Finishing Small End Surfaces and Curved Edges on the Abrasive Disc 22 Maintenance 22 Motor Maintenance and Lubrication 22 Lubrication 22 Recommended Accessories 23 Troubleshooting 23 RepairParts 25 MotorConnections 3...

Page 7: ...oose Parts 509122 AB Pulley 1 AC Wrench 1 AD Support Belt Guard 1 AE Bracket Support 1 AF Clip S 3 AG Screw Pan Hd Ty T 10 32 x 1 2 3 AH Tie Wire 1 AJ Bag of Loose Parts 2 Bag of Loose Parts 508419 AK ScrewTruss Head 1 4 20 x 1 2 32 AL Lockwasher Ext 1 4 32 AM Nut Hex 1 4 20 32 AN Foot Leveling 3 8 4 AO Nut Hex 3 8 16 8 AP Screw Hex Hd 5 16 18 x 2 1 2 2 AQ Bolt Crge 5 16 18 x 3 4 4 AR Washer 11 32...

Page 8: ...lign h01es in Supports with holes _n the stiffeners replace loci washers and nuts 4 Assembte the motor support to steel legs with 1 4 20 screws and nuts Motor support can be mounted to either end of stand Tighten nuts using 7 16 wrench 5 Install leveling feet as shown To level leg set loosen nut on inside of leg and turn nut on outside to raise or lower feet Adjust all four levelers and then tight...

Page 9: ...s HEX HD SCREW HEX HD LOCKWASHER HEX HEX NUT LOCKWASHER MOTOR MOUNT BRACKET THIS SIDE Installing V Belt and Switch 1 Loosen the belt table locking bolts behind the mount ing bracket using a 1 2 wrench which is provided in loose parts bag 2 Position belt table vertically and tighten only one of the bolts 3 Place the V belt on the pulley 4 Attach the switch assembly to the base using the two screws ...

Page 10: ...t screw is facing up Position the disc so that it is approx 1 t6 outward from the edge of the dust trap 7 Insert the long end of the 5 32 setscrew wrench through the hole in the disc housing and into the set screw in the disc Make sure set screw is aligned with flat on shaft NOTE After several hours of operation check for looseness of set screw and retighten 8 Make certain that the metal disc is f...

Page 11: ...mounting bracket Do not tighten bolts at this time The L bracket which holds the guard support must be slid between the motor base and the motor mounting bracket The motor must be loosely assembled to the bracket at this time LOCKWASHER FLAT WASHER 3 Slide long leg of L bracket between motor base and motor mounting bracket Then sandwich the L bracket between the guard support bracket and the guard...

Page 12: ... approximately 1 8_ while positioning guard support bracket around the shaft 10 Push downward on motor to apply tension to belt and tighten motor bolt nuts 11 Check guard support before tightening guard support screws Guard support must be centered on motor shaft Tighten screws 12 Push guard into position on guard support I t BELT MUST BE ON MACHINE PULLEY LL L_ I I I On OFF Switch WARNING Don t c...

Page 13: ... power failure all of your lights go out turn switch off lock it and remove the key This will pre vent the machine from starting up again when the power comes back on i ii ll ll_l i ll i m i ll J PULL 5 Find plastic wire tie from among loose parts iiiiiiiiiI i ii I ll l llqlW I llllplll l_l pi 11111 II L IIIIIIIIIIIIIIIII i i i iiiiiiiii iiiii iiiiii ii lUll I I I II 6 Route the motor cord through...

Page 14: ... key and remove plug from power sour el outlet before removing or installing abrasive belt_ NOTE Two types of belts may be used On the smooth side of the abrasive belt you will see a direCtional arrow Lap Splice The abrasive belt must run in direction of this arrow so that the splice does not come apart Butt Splice The arrow points in both directions or identi fies no arrows this indicates the use...

Page 15: ...if needed by turning the belt adjusting knob slightly ABRASIVE DISC PUSH BELT IN DIRECTION OF DISC BELT DRIVE MOVING PULLEY TO RIGHT BELT ADJUSTING KNOB RIGHT LEFT installing Belt Dust Trap 1 Find one 10 32 x 9 16 pan head screw and a lock washer among the loose parts 2 Attach the dust trap Make sure the top edge is below the surface of the abrasive belt i i i ii iiii iiiiiiiiiii Installing Backst...

Page 16: ...ELT ADJUSTMENT LOCK SCREW KNOB WORK TAB LE WORK TABLE BELTTABLE 6 TILT LOCK SCREW STOP i ii ii i 1 Abrasive Belt Adjustment Knob Causes the idler pulley to move in or o ut for tracking adjustment 2 Abrasive Belt Tension Lever Causes the idler pulley to move backward and fox yard for adjustm ent of the belt tension See Assembly section Installing Abrasive Belt BELT TENSION LEVER IDLER PULLEY BELT A...

Page 17: ...ning lock screw position the table approximately 1 16 away from the abra sive disc g Tilt the table downward but don t tighten the lock screw and position it as close to the disc as possi ble Using the head of a combination square check the angle of the table with the disc h tf the table is not 45 with the disc i Raise the table and loosen the lock nut using a 7 16 wrench j Screw the stop screw in...

Page 18: ... sander See Maintenance section When Installing Or Moving the Sander Avoid dangerous environment Use the sander in a dry indoor place protectedfrom rain Keep work area well lighted Place the sander so neither the user or bystanders are forced to stand in line with the abrasive belt or disc To avoid burns or other fire damage never use the sander near flammable liquids vapors or gasses To avoid inj...

Page 19: ...ossible hearing damage wear ear plugs or muffs when using sander for hours at a time Sanding operations are usually dusty Wear a dust mask along with the safety goggles Do not wear loose clothing gloves neckties or jewelry rings wrist watches They can get caught and draw you into moving parts o Wear safety goggles Any power sander can throw foreign objects into the eyes This can cause perma nent e...

Page 20: ...l moving parts to stop Unplug the sander Before Leaving the Sander Turn power off Don t leave tool until it comes to a com plete stop Never leave tool running unattended Make workshop child proof Lock the shop Disconnect master switches Remove the yellow switch key Store it away from children and others not qualified to use the t0ol Precautions to Take When Sanding Metals When finishing metals spa...

Page 21: ...If the abrasive belt stalls and the belt pulleys slip too much pressure is being applied to the workpiece End Finishing on the Abrasive Belt It is more convenient to finish the ends of long work pieces with the abrasive belt in a vertical position Move the work evenly across the abrasive belt For accu racy use a miter gauge The table may be tilted for beveled work See Getting to Know Your Belt and...

Page 22: ...o feed the work while finishing Do not apply wax to the abrasive belt table because the belt could pick up the wax and deposit it on the pulleys causing the bet to slip uul i _ ii ii H u l Motor Maintenance and Lubrication 1 The bearings in both end shields of the motor have bee lubricated at the factory with correct lubricant No othei part of the motor required lubrication 2 Re lubricate motor be...

Page 23: ...output of motor decreases rap idly with decrease in voltage at motor ter minals For example a reduction of 10 in voltage causes a reduction of 19 in maximum power out put of which the motor is capable and a reduction of 20 in voltage causes a reduction of 36 in maximum power out put Motor starts slowly or fails to come to full speed Motor overheats 1 Circuit overloaded with lights 2 Undersize wire...

Page 24: ... capacity 3 Starting switch not operating 3 Have switch replaced L _ motor does not reach speed Motor will not run 1 Defective On off switch 1 Replace defective parts before using belt and disc Defective switch cord sander again Defective switch box 2 Consult Sears Service Any attempt to repair this 2 Burned out motor motor may create a hazard unless repair service is I done by a qualified service...

Page 25: ... 1 2 1_Nut Hex 1 4 20 1 Lockwasher 1 4 External Channel Support Stiffener Side Stiffener End Support Motor 1 Nut Hex 3 8 16 t Foot Leveling Bag of Loose Parts Not Ills No I Part No Description Hardware for mounting toot motor STD523125 1 1 Screw Hex Hd 5 16_2 1 2 STD551131 I 1 Lockwasher External 5 16 STD541231 1 Nut Hex Jam 5 16 x 18 STD551031 1 Washer 11 32xlli16xli16 STD532507 I Bolt Carriage 5...

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Page 27: ...o_ Z c_ o z mz_ II1 i_ _ E_ o _1 11 i i o o i i i 6 z o K m O 6 Z 6 E dd _5 I _D S E E_ o X 4 co c I o o4 r c o N DID i 27 ...

Page 28: ...t No 68072 KeyPart I No No i t Description 1 60306 Screwl 8 32 x3 8 Thread Cutting Slotted Serrated Head 2 64088 Cover Terminal 3 64258 Cord w Plug NOTE Any attempt to repair this motor may create a hazard unless repair is done by a qualified service tech nician Repair service is available at your nearest Sears Service Center 28 ...

Page 29: ... 60382 Key No 60382 1 60375 2 60378 3 9 22255 4 60374 5 60376 6 448007 Part No Description On Off Power Outlet Cord Molded Housing Switch 1 Key Switch Switch Locking Cover Switch Screw Pan Hd No 6 x 3 4 Does not include Key No 3 order separately if required 1 Stock Item May be secured through the Hardware Department of most Sears store 29 ...

Page 30: ... green screw in threaded hole that it was removed from and tighten securely 4 Connect terminal end of black wire to terminal 1 on the motor Push terminal firmly until seated 5 Connect terminal end of white wire to terminal 4 on the motor Push terminal firmly until seated 6 Close motor connector box being sure that motor cord is seated in lower strain relief groove and tighten box cover screws Blac...

Page 31: ...Notes 3_ ...

Page 32: ...week t 800 366 PART 1 801 366 7278 For in home major brandrepair service Call 24 hours aday 7 days a week t 800 4 REPA R 1 800 473 7247 For the location of a Sears Repair ServiceCenter inyour area Call 24 hours a day 7 days a week t 800 488 1222 For information onpurchasing a Sears Maintenance Agreementor to inquire about an existing Agreement Call 9 am 5 pro Monday Saturday t 800 827 6655 SEARS A...

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