Craftsman 113.198310 Owner'S Manual Download Page 1

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Summary of Contents for 113.198310

Page 1: ...d serial numbers may be found on the backside of the bas_ You should record both model and serial number in a safe place for future Use CAUTION READALL INSTRUCTIONS CAREFULLY RRFTgMRN IO INCH RADIAL SAW assembly operating repair parts _ j k _J Sold by SEARS ROEBUCKAND CO Chicago IL 60684 U S A Part No SP5015 Printed in U S A ...

Page 2: ... WEAR PROPER APPAREL Do not wear loose clothing gloves neckties or jewelry rings wrist watches to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair Roll long sleeves above the elbow 12 USE SAFETY GOGGLES Head Protection Wear Safety goggles must comply with ANSI Z87 1 at all times Everyday eyeglasses only have impact resistant lenses they ...

Page 3: ...EFORE EACH USE Plan your work To avoid injury from accidental starting always remove the plug from the outlet turn the switch off and remove the switch key before removing the guard changing the cutting tool changing the setup or making adjustments To avoid injury from blade contact slips shocks thrown pieces etc check the saw to make sure that no parts are missing or broken bent or have failed in...

Page 4: ...ated and the problem corrected Do not cycle the motor switch ON and OFF rapidly as this might cause the sawblade to loosen tn the event this should ever occur turn the switch off allow the sawblade to come to a complete stop and remove the switch key To avoid damage to the blade and flange retighten the arbor nut normally not excessively Never perform any operation freehand Injury can occur from b...

Page 5: ...rkpiece never rip work shorter than the blade diameter For rip or rip type cuts the trailing end of the workpiece to which a push stick or push board is applied must be square perpendicular to the fence and table top so that feed pressure applied to the workpiece by the push stick or push block will not cause the workpiece to come away from the fence or rise from the table and possibly cause a kic...

Page 6: ...before using the accessory shaft Never operate the saw with cutting tools including sanding accessories or buffing installed on both ends of the sawarborto avoid being pulled into moving parts by hair threads clothing etc Make sure the unused arbor is always covered by a guard the arm or the screw cap Using a drill chuck To avoid injury from sudden bending or breaking of a drill bit do not install...

Page 7: ...le type having the following specifica tions Rated H P 1 5 Maximum Developed H P 2 5 Voltage 120 Amperes 11 Hertz cycles 60 Phase Single RPM 3450 Rotation of Blade Arbor Clockwise WARNING TO AVOID ELECTRICAL HAZARDS FIRE HAZARDS OR DAMAGE TO THE TOOL USE PROPER CIRCUIT PROTECTION YOUR SAW IS WIRED ATTHE FACTORY FOR 120V OPERATION CONNECT TO A 120V 15 AMP BRANCH CIRCUIT AND USE A 15 AMP TIME DELAY ...

Page 8: ...eakers may result if a MOTOR IS OVERLOADED Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels pg 19 20 b MOTOR CIRCUIT tS FUSED DIFFERENTLY FROM RECOMMENDATIONS Always follow instructions for the proper fuse breaker Do not use a fuse breaker of greater capacity without consulting a qualified electrician c LOW VOLTAGE Although the motor is designed for ope...

Page 9: ... WRENCH 3 4 WRENCH 3 4 SOCKET 9 16 SOCKET 7 16 SOCKET SOCKET EXTENSION SOCKET WRENCH MEDIUM SCREWDRIVER 2 PHILLIPS SCREWDRIVER _ _ Li _L ii i i i i __ FRAMING SQUARE PENCIL 1 8 HEX L WRENCH 3 16 HEX L WRENCH FRAMING SQUARE MUST BE TRUE Check its accuracy as illustrated below CHECKING ACCURACY OF CHECKING ACCURACY OF INSIDE OF SQUARE OUTSIDE OF SQUARE REAR EDGE OF FRONT TABLE FENCE SPACER AND BACK ...

Page 10: ... LIST FOR MODEL 113 198310 Item Description Qty M Bag of Loose Parts 507495 1 Containing the Following Items A Foot Leveling 4 B Nut Hex Jam 1 2 13 8 C Screw Truss Hd 1 4 20 x 1 2 48 D Lockwasher Ext 1 4 48 E Nut Hex 1 4 20 48 F Screw Pan Hd Ty BT 1 4 x 1 2 8 G Screw Pan Hd Ty B 10 x 1 6 F G Item Description Qty A Basic Saw Assembly 1 B Owners Manual 1 C Fence Rip 1 D Table Rear 1 E Table Spacer 1...

Page 11: ...TAINED AND ARE INSTALLED CORRECTLY 2 After layout of stand parts take the bottom shelf and turn upside down on floor Small front flange should be pointing upward 3 Place one shelf stiffener against front flange of shelf as shown 4 Place the under support on the shelf Locate two 2 1 4 20 x 1 2 truss head bolts Iockwashers and hex nuts from loose parts bag 495 Attach the supports to the shelf in hol...

Page 12: ... as illustrated and tighten with 7 16 wrench or socket To assemble lay the side panel on its backside and stand th6 shelf up as illustrated BOTTOM SIDE OF LOWER SHELF RIGHT SIDE PANEL 9 Locate the two 2 skirts and the eight 8 1 4 20 x 1 2 truss head bolts Iockwashers and hex nuts to attach them to the top of the side panels Attach one to the front and one to the rear of the stand as illustrated an...

Page 13: ...INET FOR SQUARENESS TOOLS NEEDED Framing square 3 4 wrench and 7 16 wrench or socket 1 With cabinet on back side place a square on lower shelf next to right side panel Adjust stand so both right side panel and lower shelf touch square as illustrated Then tighten nut holding rear of shelf to side panel and right side spacer to front of lower shelf Repeat procedure for left side 2 Place square at to...

Page 14: ...ose parts bag 495 find the following hardware 8 Truss Head Botts 1 4 20 x 1 2 8 Lockwashers External 1 4 8 Hex Nuts 1 4 20 2 Place saw on cabinet so that holes in bottom of saw line up with holes in top of cabinet 3 Install bolts Iockwashers and nuts as shown Tighten securely using a 7 16 wrench or socket NOTE It may be necessary to loosen the bolts holding the skirt to the side panel of the cabin...

Page 15: ...ately 2 inches to remove shipping pad 3 Using a 3 4 socket remove 1 2 13 lock nut and 1 2 flat washer from motor pivot support 4 Slide motor on motor pivot support until motor is firmly seated on support as illustrated 5 Re install the flat washer and lock nut and tighten until snug with 3 4 socket WARNING DO NOT OVER TIGHTEN LOCKNUT To insure proper function of the bevel lock move the bevel lock ...

Page 16: ...en the four 4 bolts with a 9 16 socket and extension located through holes in rear column support cover until movement disappears Elevation should be smooth and firm Recheck adjustments repeat steps a and b if necessary 2 Locate the four 4 plastic hole caps in loose parts bag 497 After all adjustments are made to the column support insert the plastic caps in all four holes in rear column support c...

Page 17: ...d repeat Step 6 RADIAL ARM 45_ LEFT_ T o 9 Tighten the mounting screws located at the high spots in the table with a Phillips screwdriver Then recheck the entire table Make sure center leveling hex screws are loose NOTE Do not change this elevation setting until the entire work table has been adjusted 10 Lay the rear table board on edge across the front table to serve as a straightedge to determin...

Page 18: ... shaft has left handed threads turn nut counterclockwise to tighten CAUTION Do not overtighten arbor nut Use arbor wrench to snug nut in place Overtightening could distort the blade collars and cause blade to wobble 3 Lower arm until saw blade just clears the front table Be sure the miter lock handle and the bevel lock handle are locked SHAFT 18 4 Place a framing square on the table as shown and p...

Page 19: ...f such a cover will allow you to do all cutting into the cover rather than your table top This will help prevent dulling of the saw blade and striking table mounting hardware Place tacks out of the path of the saw blade 5_L FOUR SOCKET HEAD SCREWs f f Set miter indicator on 0 position as shown STEP FOUR Squaring Saw Blade to Work Table NOTE If alignment procedure step two was not performed this ad...

Page 20: ...e indicator by inserting one end into the opening in the yoke Slide the indicator to one side and push until it snaps in place Tabs are located on the outside of the opening Adjust indicator by sliding red line to 0 position STEP FIVE Squaring Blade to Rip Fence NOTE If alignment procedure steps three and four were not performed this adjustment step cannot be accomplished This adjustment helps avo...

Page 21: ...ng square perpendicular to fence and between blade and table as shown Lower arm until face of blade rests on square Be sure square is resting on face of blade and not on a set out tooth as this will result in a false measurement 3 If there is a visible gap between saw blade face and the edge of the square a bevel heel condition exists and the following adjustment is necessary a Unlock the bevel lo...

Page 22: ...rosscut position 5 From loose parts bag 497 locate the blade guard rear bumper pad and install GUARD _i ANTIKICKBACK PAWLS FENCE SPREADER TABLE ANTIKICK BACK SPREADER WING SCREW TAB BUMPER PAD FENCE ANTIKICKBACK BAR ANTIKICKBACK PAWLS STEP SEVEN Installing and Adjusting Rip Scale Indicators NOTE The rip scales and pointers are intented to be used for quick settings Adjustments will be neces sary f...

Page 23: ...OOL MUST BE REMOVED FROM THE SAW ARBOR BEFORE USING THE ACCESSORY SHAFT NEVER OPERATE THE SAW WITH CUTTING TOOLS INCLUDING SANDING ACCESSORIES INSTALLED ON BOTH ENDS OFTHE SAW ARBOR MAKE SURE THE UNUSED ARBOR IS ALWAYS COVERED BY A GUARD A CAP OR THE ARM BLADE GUARD ANTI KICKBACK SPREADER WING SCREW 8 ANTI KICKBACK PAWLS MITER SCALE OUT RIP INDICATOR IN RIP INDICATOR 2 MITER LOCK HANDLE 6 ON OFF S...

Page 24: ...for left and right miter cuts NOTE For safety reasons stops have been provided to prevent 360 rotation of the radial arm b The radial arm has positive index positions at 0 and 45 left and right The arm is rotated by pulling the miter lock handle from left to right and releasing the index pin Move the arm to the desired miter angle and push the miter lock handle back to the lock position 3 Yoke Swi...

Page 25: ...ft to lock 5 6 Power Switch and Key a To turn switch on insert key into switch lock b To turn switch on insert finger under end of switch lever and pull end out c Push lever in to turn switch off d WARNING THIS LOCKING FEATURE IS PROVIDED TO HELP PREVENT UNAUTHOR IZED USE OF YOUR SAW ALWAYS REMOVE THE KEY AND KEEP IT IN A SAFE PLACE TO REMOVE KEY HOLD THUMB ON END OF LEVER TO KEEP SWITCH IN OFF PO...

Page 26: ...posite direction of feed Readjust pawls if they do not stop the kickback motion by biting into the workpiece If the leading edge of the workpiece does not feed smoothly under the pawls the spreader may be set too deeply Loosen the wing screw raise the spreader slightly retighten the screw recheck workpiece in feed and kickback pawl function These adjustments when properly made will 1 Reduce possib...

Page 27: ...Front Work Table page 16 If front table cover is used set blade so that it just clears the front table board cover 3 Lock the rip lock handle and check to make sure carriage is locked in place Plug saw into a grounded outlet See section titled Electrical Connections page 7 4 Insert the yellow key into switch and while holding the yoke handle turn the switch on 5 With the motor on turn the elevatio...

Page 28: ... adjust the anti kickback and spreader assem bly so the pawls just clear the workpiece and the fence See page 26 Pull saw forward just enough to cut the lumber in two and then return the saw to its full rear position It is dangerous to pull blade too far out beyond the piece being cut When it is returned it can pick up the board and throw it over the fence OPERATION NO 1 CROSSCUT Crosscutting is t...

Page 29: ...e returned to the full rear position and locked Allow the saw blade to come to a stop before removing the workpieces from the saw table OPERATION NO 4 COMPOUND CROSSCUT Compound crosscut is the combination of miter and bevel crosscut The radial arm and the angle of the blade are set to produce the desired cut the yoke is indexed at 0 and locked The workpiece is posi tioned and held firmly against ...

Page 30: ...D THIS FACE AND THIS EDGE MUST BE PARALLEL 3 8 PLYWOOD 1 5 1 2 b Make the push block using a piece of 3 8 and 3 4 plywood THESE EDGES MUST BE PARALLEL 3 8 _ 2 1 2 _ _ _ 3 8 PLYWOOD 5 1 8 3 4 PLYWOOD X 1 1 4 2 1 2 3 8 3 8 NOTE All dimensions in inches NOTE Since the push block is used with the auxiliary fence the 4 3 4 inch dimension must be held identical on both of the pieces The small piece of w...

Page 31: ...d bind the blade and cause a kickback or slip of your hand Always adjust the spreader to ride in the kerf and prevent the kerf from closing 4 Stand a little to one side of the blade to be clear of workpiece in case of kickback 5 Always push the workpiece past the blade so it is clear of the blade This procedure will help avoid kickbacks DO NOT TOUCH the cutoff piece until the power is off and the ...

Page 32: ...o or molding head in the horizontal position requires an auxiliary fence page 33 or that the radial arm be positioned as follows 1 Miter the arm to the left approximately 30 2 Swivel the motor until bottom of motor is parallel to and facing the rip fence and operating instruc tions label is visible 3 Follow all steps outlined on motor label 4 A copy of the label reads as follows DANGER Know this t...

Page 33: ...ing wheels and drill chuck installed on both ends of the saw arbor To use the accessory shaft in the vertical position it is necessry to swivel the motor 90 before beveling the motor so the accessory shaft is in vertical AUXILIARY FENCE SPACER TABLE REAR TABLE p position This is done so the blade arbor will be _ positioned under the arm for maximum protection to _ E the operator As illustrated adj...

Page 34: ... position Return yoke to an indexed position If the yoke does not index securely the adjustment is too tight Loosen 5 8 11 hex nut until swivel index pin seats properly 5 Adjustment is complete when both locking and indexing functions are working properly 6 Slide carriage onto track starting with rip lock mechanism Keep carriage in line with track until all of the bearings are on the track Be care...

Page 35: ...rmit the eccentric screw to turn 3 Rotate the eccentric screws a partial turn left or right as required to take up looseness Both screws should be adjusted an equal amount to maintain blade squareness table in the rip positions 4 Hold the head of the eccentric screws in their new position and retighten the nuts 5 Repeat the test procedure described above and re adjust if necessary NOTE Over tighte...

Page 36: ... the track If the carriage can be easily moved by pushing and pulling on the yoke handle when the rip lock handle is in the locked position an adjustment is required 1 Hold the rip lock handle in the unlocked position and with a 7 16 inch wrench tighten the 1 4 20 hex lock nut 1 4 turn as illustrated 2 Lock the rip lock handle and try again to move the carriage Make additional adjustments if neces...

Page 37: ... tendency to move 6 Always use the correct sawblade for the job Always keep it sharp 7 When making a four sided frame a The two side pieces must be exactly the same length b The top and bottom pieces must be exactly the same length c Always place the same edge of the workpiece against the fence turn the workpiece end for end for the successive cuts and mark a pencil line on the table for gauging t...

Page 38: ...in adjustment to Compensate for Wear Section g Sawdust between Work Piece and Fence Keep Front Work Table Clean h Rip Fence Not Straight Replace Fence FINISH CUT END FINISH CUT END SQUARE SQUARE I i 4 FENCE EDGE FENCE EDGE FINISH CUT LOOKS LIKE THIS 0 CROSSCUT j Ti J l l i i i r T r OR LIKE THIS 45 MITER 2 SAW CUTS AT ANGLE NOT 90 TO TABLE TOP a Work table is not properly leveled Refer to Step Two...

Page 39: ...pen or replace the saw blade Do not use severely warped material b Feed rate too fast Slow Feed Rate c Saw blade heels Check and align as described in Alignment Procedure Section Step Five d Fence not straight Replace fence e Carriage Assembly Loose on Arm Refer to adjusting carriage bearings in adjust ments to compensate for wear section 6 BOARD P LS AWAY FROM FENCE WHEN RIPPING a Saw Blade has h...

Page 40: ...ck Handle Requires adjusting Refer to Adjusting Bevel Lock Handle in Adjust ments to Compensate for Wear Section 11 DEPTH OF CUT VARIES FROM ONE END OF WORK PIECE TO THE OTHER a Table Top not parallel with Arm Refer to Leveling worktable in Step Two Alignment Procedure Section 12 BLADE TENDS TO ADVANCE THROUGH LUMBER TOO FAST a Dull Blade Replace or sharpen blade b Not advancing Saw Blade properly...

Page 41: ...ny sections of the country demand for electrical power exceeds the capacity of existing generating and distribution systems 1 Excessive feed rate when crosscutting or ripping 2 Improper cooling Air circulation restricted through motor due to sawdust etc 3 Saw blade has heel 1 Low Voltage will not trip starting switch 1 Voltage too low to permit motor to reach operating speed 2 Fuses or circuit bre...

Page 42: ...4 p 51 for wear and replace if necessary For access to wipers see swivel lock adjustment p 34 CAUTION To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build up which will interfere with normal motor ventilation PERIODICALLY LUBRICATE THESE POINTS Use SAE No 10W 30 automotive engine oil and refer to parts list for locations Apply a few drops of oil along...

Page 43: ...are current and were available at the time this manual was printed NOTE This lower retractable guard is designed to provide additional protection to the operator in an axial direction to the sawblade perpendicular to the plane of the sawblade a When NOT in the cut guards in full down position touching the table and carriage in full rear position behind fence b When saw is set up to perform 90 cros...

Page 44: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 I 3 1 4 3 4 7 35 34 33 51 32 8 16 14 29 48 50 20 19 _ _ 7 37 16 38 36 _ 49 2237 43 44 44 ...

Page 45: ...rnal 1 4 Nut Hex 1 4 20 Button Table Slide Screw Hex Hd 1 4 20 x 5 8 Washer 17 64 x 9 16 x 1 32 Nut Lock 1 4 20 Rod Actuator Screw Pan Hd Rec Type AB 1 4 x 1 1 4 Washer 17 64 x 3 4 x 1 16 Key Part No No Description 28 29 815939 815986 30 31 815856 1 32 815980 33 60208 34 815774 35 816115 36 815764 37 802279 8 38 802955 7 39 62410 40 815869 41 STD611010 42 STD601103 43 815753 44 815922 45 815881 46...

Page 46: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 1 2 38 _9 37 5 7 _9 12 10 liJ11 20 21 31 13 28 27 29 FIGURE 2 46 ...

Page 47: ...g 7 16 Washer Thrust 502 x 927 x 031 Gear Pinion Bearing Lift Shaft Screw Hex Hal 5 16 18 x 3 4 Bushing Elevation Key Part No No 21 STD582050 22 815699 23 STD511105 24 STD551210 25 815707 j 26 804182 _ 27 9416187 28 STD551031 29 STD551131 30 STD541031 31 815646 2 32 805049 1 33 39711 34 STD541450 35 63615 36 815700 37 815771 38 815864 39 816102 40 815273 41 3540 42 63062 Description Ring Retaining...

Page 48: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 6 8 9 10 MOTOR CORD 12 _ 13 14 FIGURE 3 27 12 21 20 32 22 18 19 0 26 2 3 4 25 24 48 ...

Page 49: ...15685 Cover Yoke 19 815788 Indicator Bevel 20 815686 Knob Bevel Lock 21 808380 2 Screw Pan Hd Plastite No 8 x 3 8 22 STD600803 Screw Pan Hd 8 32 x 3 8 23 815676 Shaft Support 24 455734 Pin Roll 1 8 x 3 4 25 _115674 Plate Adjustment 26 5673 Plate Index 27 STD541450 Nut Lock 1 2 13 28 62498 Collar Blade 29 9 32668 1 Blade Saw 30 30495 Nut Shaft 31 9420474 Screw Hex Hd Ty T 10 32 x 1 2 32 815800 Scal...

Page 50: ...PARTS LIST FOR CRAFTSMAN 10 RADIAL SAW MODEL NO 113 198310 7 5 3 2 11 23 21 20 18 22 24 40 39 37 38 25 I 28 29 50 FIGURE 4 ...

Page 51: ...ck 1 4 20 Screw Hex Hd Type T 1 4 20 x 1 2 Spring Rip Lock Cam Rip Lock Knob Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 3 4 Screw Pan Hd Plastite No 8 x 3 8 Key Part No No Description 22 _STD541231 23 STD551131 24 1815691 25 STD551012 26 815798 27 810214 2 28 1815645 29 815681 30 ISTD510803 31 815849 32 109529 33 815679 34 815680 35 9420474 36 815694 37 STD551031 38 63777 39 60438 40 815807 Nu...

Page 52: ...b Miter Lock Screw Hex Washer Hd 5 16 18 x 3 4 Bushing Trim Arm Housing Switch Lockwasher Internal 8 Connector Wire Screw Pan Rec Hd Type T 8 32 x 3 8 13 13 16 Key Part No No Description 14 d5 16 17 18 19 20 21 22 23 24 25 26 27 816113 815863 815976 815938 815786 816178 815867 815708 815868 37818 815670 60419 60297 815785 Switch Locking Key Switch Bezel Switch Pad Guard Label Trim L H Sleeve Rubbe...

Page 53: ... Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Standard Hardware Item may be Purchased Locally Key Part No No Description 10 STD581050 11 63270 12 816341 13 60435 14 816070 15 166785 3 16 63538 17 STD510805 18 STD551208 19 STD541008 Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp Screw Wing 5 16 1...

Page 54: ... 113 198310 Always order by Part Number Not by Key Number FIGURE 7 TABLE ASSEMBLY 1 2 3 4 Key Part No No Description 1 815757 2 815755 3 815758 4 815756 Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally 54 ...

Page 55: ...5 5 8159O5 6 STD541250 7 816111 8 815941 Screw Truss Hd 1 4 20 x 1 2 Skirt Nut Hex 1 4 20 Lockwasher External 1 4 Panel L H Side Nut Hex Jam 1 2 13 Cover Spacer Standard Hardware Item may be Purchased Locally Key Part No No Description 9 803835 10 815942 11 815993 12 815991 13 815906 14 815889 15 816336 Foot Leveling Stiffener Shelf Support Caster Support Under Panel R H Side Shelf Lower Stiffener...

Page 56: ...our 10 inch radial sawwill be found on a plate attached to your saw on the backside of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THEFOLLOWING INFORMATION PARTNUMBER PARTDESCRIPTION MODEL NUMBER 113 198310 NAME OF ITEM 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the paris you need are not stocked locally your order will be electron...

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