Crafco SUPER SHOT 60 Parts Manual Download

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Super Shot 60 Propane Melter Part Manual

Chapter 8 Troubleshooting

………………...…………………………..……………...Illustrated Parts List 8-27

°F

270

1506.6 1508.7 1510.8 1512.8 1514.9 1517.0 1519.1 1521.2 1523.3 1525.3

280

1527.4 1529.5 1531.6 1533.7 1535.7 1537.8 1539.9 1542.0 1544.1 1546.1

290

1548.2 1550.3 1552.4 1554.5 1556.5 1558.6 1560.7 1562.8 1564.8 1566.9

300

1569.0 1571.1 1573.1 1575.2 1577.3 1579.4 1581.4 1583.5 1585.6 1587.7

310

1589.7 1591.8 1593.9 1595.9 1598.0 1600.1 1602.2 1604.2 1606.3 1608.4

320

1610.4 1612.5 1614.6 1616.6 1618.7 1620.8 1622.8 1624.9 1627.0 1629.0

330

1631.1 1633.2 1635.2 1637.3 1639.3 1641.4 1643.5 1645.5 1647.6 1649.7

340

1651.7 1653.8 1655.8 1657.9 1660.0 1662.0 1664.1 1666.1 1668.2 1670.2

350

1672.3 1674.4 1676.4 1678.5 1680.5 1682.6 1684.6 1686.7 1688.7 1690.8

360

1692.9 1694.9 1697.0 1699.0 1701.1 1703.1 1705.2 1707.2 1709.3 1711.3

370

1713.4 1715.4 1717.5 1719.5 1721.6 1723.6 1725.7 1727.7 1729.8 1731.8

380

1733.9 1735.9 1737.9 1740.0 1742.0 1744.1 1746.1 1748.2 1750.2 1752.3

390

1754.3 1756.3 1758.4 1760.4 1762.5 1764.5 1766.6 1768.6 1770.6 1772.7

400

1774.7 1776.8 1778.8 1780.8 1782.9 1784.9 1786.9 1789.0 1791.0 1793.1

410

1795.1 1797.1 1799.2 1801.2 1803.2 1805.3 1807.3 1809.3 1811.4 1813.4

420

1815.4 1817.5 1819.5 1821.5 1823.6 1825.6 1827.6 1829.6 1831.7 1833.7

430

1835.7 1837.8 1839.8 1841.8 1843.8 1845.9 1847.9 1849.9 1851.9 1854.0

440

1856.0 1858.0 1860.0 1862.1 1864.1 1866.1 1868.1 1870.2 1872.2 1874.2

450

1876.2 1878.2 1880.3 1882.3 1884.3 1886.3 1888.3 1890.4 1892.4 1894.4

460

1896.4 1898.4 1900.5 1902.5 1904.5 1906.5 1908.5 1910.5 1912.6 1914.6

470

1916.6 1918.6 1920.6 1922.6 1924.6 1926.6 1928.7 1930.7 1932.7 1934.7

480

1936.7 1938.7 1940.7 1942.7 1944.7 1946.8 1948.8 1950.8 1952.8 1954.8

490

1956.8 1958.8 1960.8 1962.8 1964.8 1966.8 1968.8 1970.8 1972.8 1974.8

500

1976.8 1978.8 1980.8 1982.9 1984.9 1986.9 1988.9 1990.9 1992.9 1994.9

510

1996.9 1998.9 2000.9 2002.9 2004.9 2006.9 2008.8 2010.8 2012.8 2014.8

520

2016.8 2018.8 2020.8 2022.8 2024.8 2026.8 2028.8 2030.8 2032.8 2034.8

530

2036.8 2038.8 2040.8 2042.8 2044.7 2046.7 2048.7 2050.7 2052.7 2054.7

540

2056.7 2058.7 2060.7 2062.7 2064.6 2066.6 2068.6 2070.6 2072.6 2074.6

550

2076.6 2078.5 2080.5 2082.5 2084.5 2086.5 2088.5 2090.4 2092.4 2094.4

Table 8-22 RTD Sensor Ohms vs. Temperature (continued)

Summary of Contents for SUPER SHOT 60

Page 1: ...Parts Manual 26616 Revision C SUPER SHOT 60 PROPANE MELTER ...

Page 2: ..._________________ 2nd Hose S N _______________________________ 1st Pump S N _______________________________ 2nd Pump S N ______________________________ Engine S N ________________________________ Compressor S N _____________________________ Gear Box S N Patcher ______________________ Blower S N Magnum ________________________ ...

Page 3: ...Super Shot 60 Propane Melter Part Manual Revisions Revision Description Date C New Format updated warranty added EAC and CE logo Copyright date 2 year warranty wand handle P Ns 9 18 18 ...

Page 4: ...Super Shot 60 Propane Trailer Melter PN 43300 Super Shot 60 Propane Skid Melter PN 50750 ...

Page 5: ... Tip Guard 5 5 5 4 Operating the Electric Hose 5 6 5 5 Dispensing the Material 5 7 5 6 About the Active Screen Pump Protection 5 7 5 7 Loading Material into the Sealant Tank 5 8 Material Tank Depth Chart 5 9 5 7 1 5 8 Shutting Down and Cleaning Out the Machine 5 10 5 9 Storing the Electric Hose for Transport 5 11 5 10 Overnight Heater Use 5 12 5 11 Mounting a Skid Machine 5 13 5 12 Shot Timer Opti...

Page 6: ...0 6 20 2 Terminal Block Replacement 6 20 6 20 3 Wand Handle Replacement 6 21 6 20 4 7 0 How to Use a Multimeter 7 1 7 1 Checking DC Voltage with a Multimeter 7 1 7 2 Checking AC Voltage with Multimeter 7 1 7 3 Checking Resistance Ohms 7 1 How to Check Wire Continuity 7 1 7 3 1 How to Check RTD Sensor 7 1 7 3 2 7 4 Checking Amperage 7 2 8 0 Burner Troubleshooting 8 1 8 0 1 Symptoms Burner will Not ...

Page 7: ...ne Trailer Melter Assembly 43300 9 2 9 3 Super Shot 60 Propane Skid Melter Assembly 50750 9 6 9 4 Tank Assembly SS60 Propane 9 10 9 5 Control Box Assembly PN 44075 9 12 9 6 Gas Manifold Assembly PN 45592 9 14 9 7 Engine Assembly PN 44310 9 16 9 8 Hydraulic Control Valve Assembly PN 45420 9 18 9 9 Pump Mixer Motor Assembly PN 44832 9 20 9 10 Propane Burner Assembly PN 43123 9 22 9 11 Hydraulic Diag...

Page 8: ... Fig 6 10 Agitator Shaft and Paddles Mounting 6 15 Fig 6 11 Pump Shaft Placement 6 16 Fig 6 12 Pump Shaft to Hydraulic Pump Motor Placement 6 17 Fig 6 13 Agitator Connecting Link 6 18 Fig 6 14 Agitator Chain Tightening Steps 6 19 Fig 6 15 Switch Wire Location 6 21 Fig 6 16 Wire Routing 6 21 Fig 6 17 Terminal Block Wiring 6 22 Fig 6 18 Actuator Spring Location 6 22 Fig 6 19 Actuator Assembly 6 23 F...

Page 9: ...60 Propane 9 10 Fig 9 4 Control Box Assembly PN 44075 9 12 Fig 9 5 Gas Manifold Assembly PN 45592 9 14 Fig 9 6 Engine Assembly 44310 9 16 Fig 9 7 Hydraulic Control Valve Assembly PN 45420 9 18 Fig 9 8 Pump Mixer Motor Assembly PN 44832 9 20 Fig 9 9 Propane Burner Assembly PN 43123 9 22 Fig 9 10 Hydraulic Diagram PN 26535 9 24 Fig 9 11 Propane Schematic 9 28 Fig 9 12 Electrical Schematic 9 30 Fig 9...

Page 10: ...Heater Use 5 12 Table 5 11 Mounting a Skid Machine 5 13 Table 5 12 Shot Timer Option 5 14 Table 5 13 Shot Timer Option continued 5 15 Table 6 1 Maintenance Chart 6 4 Table 6 2 Service Instructions 6 5 Table 6 3 General Maintenance Parts 6 5 Table 6 4 Recommended Spare Parts 6 6 Table 6 5 Recommended Fluids and Lubricants 6 6 Table 6 6 Applicable Brand of Heat Transfer Oil 6 7 Table 6 7 Material Pu...

Page 11: ...ble 8 11 Sealant is Heating Slowly 8 10 Table 8 12 Basic Visual Troubleshooting 8 11 Table 8 13 Mixer Electrical Troubleshooting 8 12 Table 8 14 Mixer Electrical Troubleshooting continued 8 13 Table 8 15 Mixer Electrical Troubleshooting continued 8 14 Table 8 16 Mixer Hydraulic Troubleshooting 8 17 Table 8 17 Basic Visual Hose Troubleshooting 8 20 Table 8 18 Hose Electrical Troubleshooting 8 20 Ta...

Page 12: ...60 Propane Skid Melter PN 50750 continued 9 8 Table 9 6 Tank Assembly SS60 Propane 9 11 Table 9 7 Control Box Assembly PN 44075 9 13 Table 9 8 Gas Manifold Assembly PN 45592 9 15 Table 9 9 Engine Assembly PN 44310 9 17 Table 9 10 Hydraulic Control Valve Assembly PN 45420 9 19 Table 9 11 Pump Mixer Motor Assembly PN 44832 9 21 Table 9 12 Propane Burner Assembly PN 43123 9 23 Table 9 13 Hydraulic Di...

Page 13: ... How to use this manual This manual is formatted to start each new chapter on the right page There may be a blank page on the left page if the previous chapter ends on the right page If you are viewing this in a digital format PDF the following features are available 1 The Table of Contents List of Tables and List of Figures are all hyperlinks when left mouse clicked on section table or figure you...

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Page 15: ... into any part of the machine If there is indication of water in the heat transfer oil system warm heating oil to 250 300 F for 2 to 3 hours Bodily contact with hot sealant or heat transfer oil can cause severe burns If the mixer is not stopped before adding solid material hot material can get on an operator s body and cause severe burns Keep hands feet and clothing away from all moving parts Cali...

Page 16: ...r The expansion of oil while it heats up can cause overflow With the machine on level ground check the oil each day before starting the burner Add oil to the top mark on the dipstick if required at 70 F Use only recommended heat transfer oil Change the oil after 500 hours of machine operation or one year whichever comes first Follow the operating instructions for starting and shutting down the bur...

Page 17: ...d notices The table below includes the most commonly used symbols and notices Symbol Item Remarks WARNING Warning Refers to possible bodily injury or death CAUTION Caution Refers to possible equipment damage or operational malfunction Severe Burn Hazard Hot material can cause severe burns Protective Shoes Wear hard soled work shoes Protective Gloves Wear heat resistant gloves Protective Face or Ey...

Page 18: ...served Safety 2 4 Symbol Item Remark Crush Hazard Keep feet and legs clear Pinch Hazard Keep hands and feet clear Exhaust Hazard Avoid breathing engine exhaust Read Manual Read and understand operator and safety manuals before operating machine Table 2 2 Safety Symbols and Notices continued ...

Page 19: ...maged by accident alteration abuse improper lubrication maintenance normal wear or other cause beyond our control The warranty provided herein extends only to the repair and or replacement of those components on the equipment covered above and does not cover labor costs The warranty does not extend to incidental or consequential damages incurred as a result of any defect covered by this warranty A...

Page 20: ...desired Note All engine warranties are covered through the engine manufacturer If you need information for a distributor in your area please contact us and we will direct you to the closest engine distributor All parts returned are tested and evaluated If the part has been modified in any way without prior consent from a Crafco Inc representative warranty is void Please follow the instructions sta...

Page 21: ...5 381 mm Maximum heat input 180 000 BTUs Burner and temperature control Vapor Propane Burner with Automatic Fail Safe Engine Kohler Model CH 20 Propane Fueled Single cylinder 17 1 BHP 3600 RPM Drive Mechanism All hydraulic with infinite speed forward and reverse on material pump Fixed speed agitator Mixer Full sweep mixer with 2 horizontal paddles Axle Capacity Single 3 200 lbs 1451 kg N A Tires 2...

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Page 23: ... of 70 F The oil should be at the full mark on the dipstick DO NOT overfill or spillage may occur when the oil is heated and expands See Fig 5 2 Heat Transfer Oil Dip Stick 5 Make sure all toggle switches are turned OFF and all temperature control dials are set to their minimum settings 6 Remember that safe operation of this equipment is the operator s responsibility WARNING The safe operation of ...

Page 24: ...ating Instructions 2018 by Crafco Inc All Rights Reserved Operating Instructions 5 2 Dipstick for Heat Transfer Oil Fig 5 1 Hydraulic Fluid Level and Temp Gauge Fig 5 2 Heat Transfer Oil Dip Stick Bottom of Dipstick Level at 0 F Level at 70 F Level at 150 F ...

Page 25: ...e tank melts first around the walls bottom and around the center tower of the tank The material temperature sensor is located by the wall therefore it is possible that at the beginning of the melting process the indicated temperature reaches operating value but the material between to the center tower and the outside wall of the tank is still solid This is normal and when the heated hose is ready ...

Page 26: ...es not dispense shut the machine down locate and remove the plug in the line CAUTION DO NOT twist or kink the hose Avoid sharp bends and continuous twisting by maintaining a minimum 10 inch bend radius DO NOT use a setting on the hose controller if more than 400 F DO NOT move or bend the hose when cold it can cause damage to the hose DO NOT leave the hose cycling for longer than 30 minutes without...

Page 27: ... LOCKED position at all times except when intentionally pumping material The Valve The wand has a disposable duckbill valve on the end which shuts off the flow of material when the pump is turned off and prevents excessive dripping of material This valve also directs the material into a stream for easy application into the crack Other sealing tips are available See 10 0 Tools and Accessories for o...

Page 28: ...e to stop heating Note This type of failure is not covered under the Crafco warranty 1 Set the hose temperature at 380 F or manufacturer recommended operating temperature 2 Allow the hose to be turned on and heating for a minimum of 30 minutes 3 Make sure the hose swivel between the hose and wand moves freely Note Do not twist or bend hose over sharp edges such as the edge of the frame or tank Cra...

Page 29: ... operating temperatures 2 Turn the pump speed control to the lowest setting by turning the speed control knob fully clockwise 3 With the wand tip inserted under the lid on top of the melter depress the trigger on the wand and slowly increase the pump speed by turning the speed control knob counterclockwise until the pump motor starts to turn and material flows from the tip of the duckbill valve 4 ...

Page 30: ...using severe burns Never throw blocks of material directly into tank Hot material splash hazard will result 1 To load material into the sealant tank first open the lid For approximate material volume see Table 5 7 Material Tank Depth Chart 2 Place the solid material on the lid then close the lid 3 Continue adding solid material at intervals to allow the mixer to rotate without jamming Note If bloc...

Page 31: ...6 12 23 17 52 6 199 11 3 9 18 34 75 49 54 187 53 4 12 24 46 33 46 48 175 95 5 15 30 57 92 43 42 164 36 6 18 36 69 50 40 36 152 78 7 21 42 81 08 37 3 141 20 8 24 48 92 67 34 24 129 61 9 27 54 104 25 31 18 118 03 10 30 60 115 83 28 12 106 45 11 33 66 127 42 25 06 94 86 12 36 72 139 00 22 83 28 13 39 78 150 58 18 94 71 70 14 42 84 162 17 15 88 60 11 15 45 90 173 75 12 82 48 53 16 48 96 185 33 9 76 36...

Page 32: ...aterial becomes molten 1 Leaving the hose in the boom swing the boom clockwise towards the front of the machine and lock the boom into position with the latch provided CAUTION DO NOT kink or twist the hose or permanent damage may result 2 Place the wand in the wand holder and lock the wand into position with the latch provided 3 Reverse the pump approximately 30 more seconds 4 Turn the mixer toggl...

Page 33: ...lder and lock the wand into position with the latch provided CAUTION Hose damage occurs if The hose is bent or moved when cold The hose is twisted or bent at a sharp radius The hose is moved before being heated a minimum of 30 minutes and set at 380 F The operator crosses over or under the hose causing the wires between the hose and wand connection to twist or wrap up The swivel is cold and is not...

Page 34: ...d for 15 amps minimum WARNING Suitable extension cord size requirements for 110 Volt use 25 50 FT 16 20 Amps 12 Gauge Heavy Duty or 10 Gauge Extra Heavy Duty 100 FT 16 20 Amps 10 Gauge Extra Heavy Duty Suitable extension cord size requirements for 220 Volt use 25 50 FT 8 10 Amps 14 Gauge Medium Duty or 12 Gauge Heavy Duty 100 FT 8 10 Amps 12 Gauge Heavy Duty Failure to use the correct size extensi...

Page 35: ...al truck bed or any other non flammable surface Failure to use the correct mounting surface could result in damage and possible fire 1 Mount with four bolts minimum using the loading tubes 2 WARNING Leave 15 clearance around the machine Keep this area clear of any flammable material such as empty sealant boxes Failure to keep this area clear could result in damage and possible fire Table 5 11 Moun...

Page 36: ... is designed to heat the material all the way down to the tip on cold days you can place the tip of the wand into the shoebox to facilitate material melting in the valve Insert the wand tip for only a short time before proceeding 1 Allow the material to reach 380 F 139 3 C and the hose to reach 380 F 139 3 C or proper operating temperatures 2 Locate the toggle switch inside the trigger control and...

Page 37: ...gger is pulled the pump will not stop until the time expires even if the wand trigger is released 9 When the material flow stops the system is ready to be started again release the wand trigger and pull the wand trigger when you are ready for the next shot 10 At the end of the day use the pump reverse toggle switch located at the rear of the machine Reverse the material pump for at least 30 second...

Page 38: ...he heat transfer oil to 300 F 149 C for two to three hours to evaporate the moisture Failure to follow this procedure will cause the heat transfer oil to overflow the tank resulting in possible machine damage and or personal injury Best practice is to check in the material tank prior to starting the burner If water is present try and remove as much as possible If the water is not noticed heat the ...

Page 39: ...y two years whichever comes first Use a good grade of bearing grease 6 5 Material Sensor Tube Check for heat transfer oil in tube every 50 hours of operation 2 ounces required 6 6 Cleaning Material Tank and Sensor Area The material tank needs to be cleaned every year or as needed for proper operation As the machine is used material builds up around the tank walls and sensor guard The built up mate...

Page 40: ...ain at 50 miles 80 km Check periodically thereafter Torque in stages as follows First stage 20 25 foot pound ft lb 89 111 N Second stage 50 60 foot pound ft lb 222 266 N Third stage 90 120 foot pound ft lb 400 534 N Tighten bolts and nuts in the sequence shown in Fig 6 1 Lug bolt Tightening Sequence 6 8 Brakes Check the brakes daily 6 9 Tongue Jack Lubricate the tongue jack using a good grade of b...

Page 41: ... the marks do not align loosen screw in knob and align the line on the control knob with the calibration mark on the scale plate See Fig 6 2 Temperature Control Calibration 6 11 Cleaning the Melter We recommend using Orange Sol industrial cleaner for cleaning the exterior of the machine Here is the website for the cleaner https www orange sol com industrial formula Fig 6 2 Temperature Control Cali...

Page 42: ... Refer to the manufacture s operating and maintenance instructions for the engine Material Sensor Tube Check for HTO fluid X Add As needed Heat Transfer Oil Check X Change X Hydraulic Oil Check X Change X Hydraulic Oil Filter Change X Burner Check ignitor X Check sensor wire X Check spark wire X Wheel Bearings Clean and re pack using a good grade of bearing grease Every 24 000 38 624 km miles or t...

Page 43: ...r screws 4 Watch for leaks Tighten fittings or repair as necessary 5 Clean the external surfaces of the machine at regular intervals Note Refer to the material manufacturer s instructions for recommendations 6 Follow the recommended maintenance per Table 6 1 Maintenance Chart For service find a list of authorized Distributors and service centers at Crafco com Distributors 6 14 General Maintenance ...

Page 44: ...ure Controller Hot Oil 43391 1 Spark Control Module 25278 1 Ignitor Wiring Harness Spark and Sensor Wires 41600 1 Ignitor 43153 1 Electric Hose 15 52400 6 16 Recommended Fluids and Lubricants Application Recommended Full Point Engine Oil Refer to engine manual 4 Pts 1 9 l LPG Propane Vapor Draw System 100 Lbs 45 kg Hydraulic Oil Shell AW Hydraulic 46 24 Gal 90 l Heat Transfer Oil Shell Turbo T 68 ...

Page 45: ...eat Transfer Oil 3 Shell Turbo T 68 Group II Phillips 66 Magnus Oil 68 Shell Turbo T 68 Group II CAUTION The heat transfer oil in this machine is a grade that has been tested and recommended by Crafco Inc Using a grade of oil not specifically recommended by Crafco Inc is cause for warranties to be voided All oils subjected to high temperatures deteriorate with time and lose many of their character...

Page 46: ... tank is extremely hot Bodily contact with hot sealant can cause severe burns The high operating temperatures of this machine and the sealant it contains require that protective clothing gloves hard soled shoes and safety glasses or a face shield be worn at all times by operators of the machine 3 Remove both guards from the motor mount to access the chain and the sprockets 4 Rotate both the agitat...

Page 47: ...erial pump drive shaft 7 Remove the four 4 hydraulic hoses and put caps on all the ports Note Mark the hoses for ease of replacement 8 Remove the four 4 bolts holding the motor mount on top of the melter 9 Lift off the motor mount and set aside 10 Remove the pump drive shaft from the center of the agitator shaft 11 Remove the two 2 bolts holding the agitator shaft bearing Note Do not remove the be...

Page 48: ...p Action 12 When the unit has cooled sufficiently remove the six 6 bolts holding the paddles on top of the screen 13 Remove the paddles from the tank 14 Lift the agitator shaft and screen assembly as high as possible and insert a screw driver into the shaft hole Note This will support the assembly while removing the pump from the tank Fig 6 5 Supporting the Agitator Away from the Material Pump ...

Page 49: ...ote A clean pump was used in the figure below for clarity See Fig 6 3 Material Pump Replacement 16 Lift the pump from the sealant tank WARNING Crush Hazard The pump weighs approximately 90 pounds 40 8 kg Take precautions not to drop the pump on any part of your body or pinch any part of your body between the pump and another object Table 6 10 Material Pump Replacement continued Fig 6 6 Unbolting t...

Page 50: ...12 Step Action 17 Clean any sealant from the top of the pump mounting plate and clean the shaft holes See Fig 6 7 Cleaning of the Pump Mounting Plate CAUTION Premature pump wear results if the pump mounting plate and bolt holes are not properly cleaned Table 6 11 Material Pump Replacement continued Fig 6 7 Cleaning of the Pump Mounting Plate ...

Page 51: ...ved Maintenance Instructions 6 13 Table 6 12 Material Pump Replacement continued Step Action 18 Make sure that the pump shaft coupling fits correctly onto the new material pump before mounting the material pump inside the tank Also make sure the pump spins freely Fig 6 8 Pump Drive Shaft Dry Fit to Material Pump ...

Page 52: ...8 Make sure the 1 material port matches the 1 hole in the pump plate there should be an alignment pin in the pump plate to insure the correct positioning Use new hardware to secure the material pump to the pump plate 6 3 8 16 x 5 bolt with 6 3 8 lock washer Torque these six bolts at 33 lb ft Note Make sure the material pump shaft spins freely after torqueing these bolts Fig 6 9 New Material Pump M...

Page 53: ...See Fig 6 10 Agitator Shaft and Paddles Mounting 20 Remove the paddles from the old screen assembly and bolt them to the new screen assembly using 6 13 x 1 bolts with 6 grade 8 washers The use of Loctite on the threads before assembling is also recommended 21 Place the material screen and paddle assembly onto the material pump Lower the agitator shaft down onto the screen assembly and secure it wi...

Page 54: ...e agitator bearing using new hardware 2 grade 8 washers 2 lock washer and 2 13 hex nut Note Make sure the agitator spins freely at this point 23 Place the pump shaft into the agitator shaft You might need to spin the pump shaft to get the keyway in the pump shaft coupling to align with the material pump shaft Note Make sure the when the pump shaft spins the material pump spins as well Fig 6 11 Pum...

Page 55: ...e Instructions 6 17 Table 6 16 Material Pump Replacement continued Step Action 24 Place the motor mounting bracket back into place using new hardware 4 5 16 18 x 1 bolt and 4 5 16 lock washer 25 Slide the pump shaft onto the hydraulic motor shaft and tighten the set screws Fig 6 12 Pump Shaft to Hydraulic Pump Motor Placement ...

Page 56: ...or hydraulic motor in place and slide it towards the material pump hydraulic motor 27 Using a new chain assembly wrap the double chain around both sprockets with the master link provided with the chain 28 Insert the master link from below up through the chain assembly first row then add two spacers then push the master lick through the second row of the double chain then add the last spacer and th...

Page 57: ...erial Pump Replacement continued Step Action 29 Slide the agitator hydraulic motor away from the material pump hydraulic motor to tighten the agitator chain and then tighten the 4 bolts that hold the agitator hydraulic motor in place 30 Place both chain guards back into place and replace all four of the hydraulic hoses Fig 6 14 Agitator Chain Tightening Steps ...

Page 58: ...rands then install Note white black wire is routed under switch see Fig 6 16 Wire Routing on open terminals of terminal block Make sure to install completely under the clamp before tightening screws Torque screws to 16 in lbs Bend all 3 wires over the top of terminal block see Fig 6 17 Terminal Block Wiring 10 Replace top wand handle half 11 Use blue Locktite on all external handle screws before i...

Page 59: ...or actuator lock pin and spring 3 Remove 2 4 40 x 1 2 pan head screws from switch then remove switch from handle 4 Remove 2 10 32 x 5 8 round head machine screw from terminal block then remove terminal block from handle 5 Flip wand over and remove the remaining 2 1 4 20 x 1 2 screws from the handle Remove handle from wand tube 6 Install new handle by reversing previous steps Fig 6 15 Switch Wire L...

Page 60: ...r Shot 60 Propane Melter Part Manual Chapter 6 Maintenance Instructions 2018 by Crafco Inc All Rights Reserved Maintenance Instructions 6 22 Fig 6 17 Terminal Block Wiring Fig 6 18 Actuator Spring Location ...

Page 61: ... 60 Propane Melter Part Manual Chapter 6 Maintenance Instructions 2018 by Crafco Inc All Rights Reserved Maintenance Instructions 6 23 Fig 6 19 Actuator Assembly Switch lever location Pin location Spring location ...

Page 62: ......

Page 63: ...be to ground If the item you are checking has a ground wire attached then use that ground or you can use a non painted surface on the frame 7 2 Checking AC Voltage with Multimeter Connect the probes to the meter See Fig 7 1 Standard Multimeter Set range to a position that includes 24 volts or higher There are three steps to test the generator voltage All 3 values should be in the range of 24 30 vo...

Page 64: ...ctric hose always use a clamp on amp meter See Fig 7 2 Clamp On Amp Meter Multimeter The amperage in the hose can reach as high as 35 amps Clamp the meter around one wire at a time Remember most clamp on meters do not work on DC current Fig 7 1 Standard Multimeter AC Voltage Generator Output Audible Continuity Hose Wand and wire connection Ohms Ω Sensors Hyd Coils Burner Ignition Coil Use these po...

Page 65: ...by Crafco Inc All Rights Reserved How to Use a Multimeter 7 3 Fig 7 2 Clamp On Amp Meter Multimeter Ohms Ω Sensors Hyd Coils Burner Ignition Coil Audible Continuity Hose Wand and wire connection DC Voltage Everything except Generator AC Voltage Generator Output AC Amps Hose Current ...

Page 66: ......

Page 67: ...3 Are both the Material and Hot Oil temperature dials set to proper operating temperatures Yes go to Step 4 No set the Material according to the type of sealant you are using and the Hot Oil 100 F above the Material set point 4 Are both the Material and Hot Oil temperature displays reading a three digit positive number Yes go to Step 5 No go to Table 8 3 Burner Electrical Troubleshooting Step 1 5 ...

Page 68: ...use If 9 Is the ball valve in the open position on the propane hose attached to the propane bottle Yes go to Step 10 No open valve to allow propane to flow to both the engine and burner 10 Is your burner working properly but it seems like it takes a lot longer to reach operating temperature Yes go to Table 8 11 Sealant is Heating Slowly No Call Crafco Inc and speak to a customer service technician...

Page 69: ...de the control box and a nearby ground Yes go to Step 5 No check for loose or broken RED 2 wire between terminal block and the circuit breaker 5 Is there 12Vdc between the RED 3 wire on the circuit breaker inside the control box and a nearby ground Yes go to Step 6 No make sure the circuit breaker is pushed in If still no voltage then replace circuit breaker 6 Is there 12Vdc between the RED 3 wire...

Page 70: ...4 ground wire 12 Is there 12Vdc between ORN 1 wire on the Material Pacstat terminal 1 and the ground BLK 4 wire on the Material Pacstat terminal 8 Yes go to Step 13 No check for loose or broken ORN 1 wire between the terminal block and the Material Pacstat terminal 1 along with the BLK 4 ground wire 13 Is there 12Vdc between ORN 1 wire on the Material Pacstat terminal 3 and the ground BLK 4 wire o...

Page 71: ...5 ground wire If still no voltage then replace the Hot Oil Pacstat 19 Is there 12Vdc between the GRY 2 wire on the terminal block left side third terminal from the bottom inside the control box and a nearby ground Yes go to Step 20 No check the length of the GRY 2 wire for possible damage 20 Is there 12Vdc between the HARN RED wire on the terminal block right side third terminal from the bottom in...

Page 72: ...Illustrated Parts List 8 6 Step Possible Cause If 23 Is there 12Vdc between both terminals on the din plug located on the gas valve See Fig 8 2 Checking Din Plug Voltage Yes replace gas valve No Call Crafco Inc and speak to a customer service technician Table 8 6 Burner Electrical Trouble shooting continued ...

Page 73: ...BLK 3 BLK 1 ORN 1 8 4 14 12 5 1 13 9 BLK 3 GRY 2 GRY 3 HARN RED GRY 4 WHT BLK 4 GRY 4 WHT BLK ORN 1 ORN 1 2 3 1 7 6 MATERIAL BLK 4 ORN 1 8 6 BLK 5 BLK 4 BLK GND HARN BLU HARN YEL HARN BLK HARN BRN HARN RED GROUND SENSE VALVE ALARM VOLTAGE HIGH POWER HARN YEL HARN BLK H T BRN D P BRN HARN BRN GRY 1 RTD SENSOR t WHT GRN 2 WHT GRN 2 RTD SENSOR t BATTERY SS60 LPG BURNER SCHEMATIC 8 AMPS D P BLU Fig 8 ...

Page 74: ...strong and at the tip of the ignitor between the center post and the post to the left of it If the ignitor is bent properly the spark will be approximately 1 above the burner opening where the propane exits the burner Note Prior 2018 the ignitors had to be bent in the field 5 If you see the spark occurring anywhere else then check the ignitor tip spacing there should be approximately a 1 8 gap bet...

Page 75: ...e spark control module is solid and not loose tighten if needed 8 0 4 Burner Flame Adjustment Step Burner Flame Adjustment 1 While the burner is ON remove the burner inspection door CAUTION 2 Allow some distance at least a foot or two between you and the opening of the inspection door heat will be coming out this opening 3 The flame should be approximately four inches in height mostly orange in co...

Page 76: ... burner body Turn the air spacer four complete turn counter clockwise and secure it in place with the conduit lock nut Table 8 11 Sealant is Heating Slowly Step Sealant is Heating Slowly 1 With the material level half or less open the loading lid and inspect the inside edge of the material tank Check if there is a buildup of old dried out and hardened material along the top half of the material ta...

Page 77: ...e switch to the Reverse position Is the agitator moving Yes allow mixer to reverse for 15 seconds and then move the Mixer toggle switch to the Forward position Go to Step 6 No go to Table 8 13 Mixer Electrical Troubleshooting 6 Open the Material loading door Are there several un melted blocks in the tank Yes this may cause the agitator to jam Use the mixer toggle switch to move the agitator forwar...

Page 78: ...o replace din plug at earliest convenience to retain visual troubleshooting ability No go to step 2 2 Is there 12Vdc between the Mixer toggle switch bottom post brown wire and nearby ground wire blue wires With the Mixer toggle switch in the Forward position See Fig 8 3 Mixer Schematic Yes replace din plug No go to Step 2a 2a Is there 12Vdc between the Mixer toggle switch center post red wire and ...

Page 79: ...terminal 2 and terminal block No go to Step 4b 4b Is there 12Vdc between the Material PAKSTAT terminal 1 orange wire and terminal 8 black ground wire Yes replace the Material PAKSTAT No go to Step 4c 4c Is there 12Vdc between orange wire labeled ORN 1 terminal 9 and terminal 8 ground source black wire Yes check for loose connections or broken wires between terminals 8 and 1 No go to step 5 5 Is th...

Page 80: ...ections or broken wires between circuit breaker and toggle switch No go to step 8a 8a Is there 12Vdc between the bottom terminal of circuit breaker red wire labeled RED 2 and nearby ground source black wire Yes replace circuit breaker No go to step 9 9 Is there 12Vdc between the red wire labeled RED 2 lower left terminal block and nearby ground source black wire Yes check for loose connection with...

Page 82: ...NK 3 ORN 1 2 3 1 7 6 MATERIAL 8 6 BLK GND 275 MAT L TEMP t REV COIL W LIGHT LID SWITCH FWD REV SWITCH FWD COIL W LIGHT BRN BRN RED BRN PUMP REV COIL W LIGHT REV SWITCH SS60 AGITATOR CIRCUIT 12vdc 1 25 AMPS 12vdc 1 25 AMPS 12vdc 1 25 AMPS 12vdc 5vdc 5 2vdc BLU BLU BLU RED 3 RED 2 ORN 2 RED 3 BLK 5 BLK 5 PNK 4 ORN 2 BLK 5 ORN 2 HOT OIL BATTERY 3 5 8 4 14 12 5 1 13 9 BLK 3 BLK 4 ORN 4 BLK 4 ORN 4 Fig...

Page 83: ...ixer toggle switch to the Forward position and read the pressure gauge If the pressure needs to be adjusted use the pressure relief valve labeled RVA loosen the jam nut and adjust the pressure with the allen screw at the end of the relief Turn clockwise to increase pressure and counter clockwise to decrease pressure then tighten the jam nut to lock the pressure Next turn OFF the Isuzu engine remov...

Page 84: ...IEF SET 1000 PSI RVA AGITATOR PRESSURE RELIEF SET 1000 PSI PRESSURE RELIEF JAM NUT ALLEN SCREW Fig 8 4 Hydraulic Valve Pressure Setting Agitation Direction Counterclockwise Hydraulic Flow Standard 9 04 GPM 2400 RPM Hydraulic Flow Compressor Front section 16 61 GPM 2800 RPM Hydraulic Flow Compressor Rear section 7 03 GPM 2800 RPM Compressor Relief 2500 PSI ...

Page 85: ...pter 8 Troubleshooting 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 8 19 Fig 8 5 Din Plug Layout DIN PLUG 3 MIXER REVERSE DIN PLUG 1 MATERIAL PUMP REVERSE DIN PLUG 2 MATERIAL PUMP FORWARD DIN PLUG 4 MIXER FORWARD MOUNTING BRACKET ...

Page 86: ... 8 7 Hose Circuit Schematic while troubleshooting the hose electrical system Step Possible Cause If 1 Is there 12Vdc between BATT terminal of the generator and a nearby ground source lug on battery tray Yes go to Step 2 No go to Step 6 2 Is there 24Vac between the white green and black wires NOTE Do this test inside the junction box Check between black and white black and green and green and white...

Page 87: ... continuity in the wand between D E and A NOTE Check between D and E D and A and A and E Yes go to Step 5 No this wand needs to be repaired or replaced Contact Crafco Inc to send back the wand for repair 5 Is there 12Vdc between wire labeled BLU GEN on the upper terminal block and nearby ground source black wire Yes check for loose or broken connections between terminal block and the BATT terminal...

Page 88: ... Chapter 8 Troubleshooting 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 8 22 Fig 8 6 Junction Box Voltage Testing Test 1 between black and white wires Test 3 between white and green wires Test 2 between black and green wires ...

Page 89: ...NK 3 PNK 1 1 BLU 1 4 3 2 WHT BLK 6 7 4 HOSE PNK 3 6 BLK 4 8 PNK 3 ORN 1 2 3 1 7 6 MATERIAL 8 6 BLK GND BLU BATTERY BAT GENERATOR HOSE WAND BLACK WHITE GREEN BLUE BLUE BLUE BLUE BLUE BLUE t 12VDC 5 7AMPS 24VAC 3 PHASE 30 35AMPS COLD 20 24AMPS HOT RTD SENSOR 1 08ohms at 70 F t WHT BLK WHT BLK 275 MAT L TEMP SS60 HOSE CIRCUIT 5vdc 5 5vdc 5vdc 5 5vdc 12 GA SO CORD 18 GA TFE ORN 1 ORN 2 12 14 9 BLK 4 B...

Page 90: ...Parts List 8 24 Fig 8 8 Junction Box Wiring HEATER BLACK HEATER WHITE HEATER GREEN SENSOR WHITE SENSOR BLACK TRIGGER GREEN TRIGGER RED HEATER BLUE TRIGGER RED TRIGGER RED SENSOR BLACK SENSOR WHITE HEATER BLUE HEATER BLUE TRIGGER RED TRIGGER RED C B HEAT ELEM BLUE HEAT ELEM BLUE HEAT ELEM BLUE E D A KETTLE END WAND END ...

Page 91: ... disconnected from the terminal block and the trigger depressed to perform this test Yes go to Table 8 23 Basic Visual Pump Troubleshooting No go to Step 2 2 Disconnect the electrical connector between the hose and wand check for continuity between C and B wand side Yes this hose needs to be repaired or replaced Contact Crafco Inc to send back the hose for repair No this wand needs to be repaired ...

Page 92: ...3 8 1106 0 1108 1 1110 3 1112 4 1114 6 1116 7 1118 9 1121 0 1123 2 90 1125 3 1127 5 1129 6 1131 8 1133 9 1136 1 1138 2 1140 4 1142 5 1144 7 100 1146 8 1149 0 1151 1 1153 2 1155 4 1157 5 1159 7 1161 8 1164 0 1166 1 110 1168 3 1170 4 1172 5 1174 7 1176 9 1179 0 1181 1 1183 3 1185 4 1187 5 120 1189 7 1191 8 1194 0 1196 1 1198 2 1200 4 1202 5 1204 6 1206 8 1208 9 130 1211 0 1213 2 1215 3 1217 5 1219 6...

Page 93: ...1762 5 1764 5 1766 6 1768 6 1770 6 1772 7 400 1774 7 1776 8 1778 8 1780 8 1782 9 1784 9 1786 9 1789 0 1791 0 1793 1 410 1795 1 1797 1 1799 2 1801 2 1803 2 1805 3 1807 3 1809 3 1811 4 1813 4 420 1815 4 1817 5 1819 5 1821 5 1823 6 1825 6 1827 6 1829 6 1831 7 1833 7 430 1835 7 1837 8 1839 8 1841 8 1843 8 1845 9 1847 9 1849 9 1851 9 1854 0 440 1856 0 1858 0 1860 0 1862 1 1864 1 1866 1 1868 1 1870 2 18...

Page 94: ...s go to Step 5 No adjust the material flow control to increase the flow No go to Step 4 4 Inside the control box and under the front panel find the relay cube for the pump It is found near the middle left hand side of the box It is a clear yellow cube with a green button facing the top of the control box When you press this button material should dispense from the wand so be careful Does the mater...

Page 95: ... 8 black ground wire Yes check for a broken wire or poor wire crimp on terminal 1 pink wire If you have 12 Vdc on terminal 9 pink then you must have 12 Vdc on terminal 1 pink wire they are the same wire No If this is the case you would have had a hose heating issue 3 Is there 12 Vdc between the terminal block purple wire and the terminal black ground wire Yes go to Step 4 No check for a broken wir...

Page 96: ...r 5a Disconnect the two red trigger wires in the junction box going toward the hose Move the wand end of the hose next to the junction box Is there continuity on the hose connector C socket and only one red trigger in the junction box Check both red trigger wires in the junction box one at a time Yes go to Step 5b No recheck the hose connector C socket to the other red trigger wire in the junction...

Page 97: ... 13 terminal black ground wire Yes go to Step 8 No go to Step 7a 7a Is there 12 Vdc between the terminal block red black wire and the pump relay base 13 terminal black ground wire Yes check a broken wire or loose wire at the pump relay base 12 terminal No Crafco Inc and speak to a service technician 8 Is there 12 Vdc between the pump relay base 8 terminal blue pump wire and the 13 terminal black g...

Page 98: ...stem for the agitator is working properly go to Table 8 29 Pump Hydraulic Troubleshooting No recheck the amber light if the light comes ON and you do not have 12 Vdc then replace the din plug 10 Does the hydraulic pump shaft coupler turn counter clock wise when you hold the Pump toggle switch in the Reverse position Yes this feature is working properly No go to Step 10a 10a Is the amber light ON w...

Page 99: ...toggle switch No if this is the case you would have had an agitator problem Call Crafco Inc and speak to a service technician 10e Unscrew the din plug center screw so you can pull the din plug up about 1 4 so you can check for voltage Is there 12 Vdc from side post to side post when the wand trigger is pulled Yes the electrical system for the agitator is working properly go to Table 8 29 Pump Hydr...

Page 100: ...the pump hydraulic motor cap off the fitting on the motor and use a 3000 PSI gauge with the proper JIC fitting attach it to the hose Start the Isuzu engine turn ON the main power in the control box pull the wand trigger and read the pressure gauge If the pressure needs to be adjusted use the pressure relief valve marked RVP loosen the jam nut and adjust the pressure with the allen screw at the end...

Page 101: ...1 8 4 14 12 GRN TRIG RED BLK 1 5 1 13 9 BLK 3 BLU PMP PNK 4 PNK 1 PNK 3 PRP 1 1 4 3 2 PNK 1 WHT BLK 6 7 4 HOSE 6 8 PNK 3 ORN 1 2 3 1 7 6 MATERIAL 8 6 BLK 4 BLK GND RED TRIG t 325 HOSE TEMP BATTERY TRIGGER 12vdc t WHT BLK WHT BLK 275 MAT L TEMP SS60 PUMP CIRCUIT 1 25 AMPS 12vdc 5vdc 5 5vdc 5vdc 5 5vdc BLU BRN RED 3 RED 2 ORN 2 RED 3 PRP 3 BLK 5 BLK 5 ORN 2 BLK 5 ORN 2 Fig 8 9 Pump Circuit Schematic...

Page 102: ......

Page 103: ...ons are designed to show general shape and size of a part and the relationship that part has to other parts Actual size and shape of parts or components may differ or vary from the actual part or component 9 1 Ordering Crafco Parts Crafco distributors and Crafco Pavement Preservation Supply Centers are strategically located throughout the United States Parts can be ordered from your local Crafco d...

Page 104: ...afco Inc All Rights Reserved Illustrated Parts List 9 2 9 2 Super Shot 60 Propane Trailer Melter Assembly 43300 1 5 2 6 8 9 10 11 12 14 15 18 20 19 25 22 23 26 31 32 33 34 35 36 37 38 39 16 17 40 41 42 43 44 45 46 47 49 48 13 27 7 3 Fig 9 1 Super Shot 60 Propane Trailer Melter PN 43300 ...

Page 105: ...LTER ASSEMBLY 1 10a 45438 HYDRAULIC FILTER ELEMENT 10b 45440 O RING HYDRAULIC FILTER 10c 45441 GASKET HYDRAULIC FILTER 10d 45437 GAUGE HYDRAULIC FILTER 11 43579 FILLER BREATHER 1 12 43595 HYDRAULIC TANK ASSEMBLY 1 13 45415 HYDRAULIC SIGHT GAUGE 1 14 24002 BATTERY BOX 1 15 24000 12V BATTERY 1 16 20014 3 PINTLE HITCH OPT 17 40105 SWIVEL TONGUE JACK 1 18 44310 POWER PACK ASSEMBLY 1 19 45592 GAS MANIF...

Page 106: ...37 43465 RTD SENSOR 2 38 51065 CORD GRIP RTD SENSOR 2 39 25118 100 POUND PROPANE BOTTLE 1 40 20130 48 SAFETY CHAIN 2 41 32365 YELLOW LED CLEARANCE MARKER 2 42 44385 ISOMOUNTS 4 43 43123 BURNER ASSEMBLY 1 44 44886 TIRE AND WHEEL ASSEMBLY 2 45 44887 TORSIONAL AXLE ASSEMBLY 1 46 32364 2 RED LED SIDE MARKER 2 47 32363 4 RED LED STOP TURN AND TAIL LIGHT 2 48 44027 JUNCTION BOX ASSEMBLY 1 49 43821 HEAT ...

Page 107: ...List 9 5 FIG ITEM PART NO DESCRIPTION QTY Fig 9 1 57 31512 30 AMP CIRCUIT BREAKER NOT SHOWN 1 58 24190 OVERNIGHT HEATER ROD OPT 59 44883 SPARE TIRE WITH MOUNT OPT 60 50270 DUCKBILL NOT SHOWN 1 61 27162R 3 DISK WITH RESTRICTER OPT 62 27163R 4 DISK WITH RESTRICTER OPT Table 9 3 Super Shot 60 Propane Trailer Melter PN 43300 continued ...

Page 108: ...018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 6 9 3 Super Shot 60 Propane Skid Melter Assembly 50750 2 3 4 5 7 8 9 11 12 10 6 13 14 15 16 17 19 1 24 23 23 22 21 20 18 25 26 28 29 27 31 32 34 35 36 37 38 30 33 Fig 9 2 Super Shot 60 Propane Skid Melter PN 50750 ...

Page 109: ...NG HYDRAULIC FILTER 8c 45441 GASKET HYDRAULIC FILTER 8d 45437 GAUGE HYDRAULIC FILTER 9 43595 HYDRAULIC TANK ASSEMBLY 1 10 45415 HYDRAULIC SIGHT GAUGE 1 11 24002 BATTERY BOX 1 12 24000 12V BATTERY 1 13 44310 POWER PACK ASSEMBLY 1 14 45592 GAS MANIFOLD ASSEMBLY 1 15 44075 CONTROL BOX ASSEMBLY 1 16 44832 PUMP AGITATOR MOTOR ASSEMBLY 1 17 43727 CHAIN GUARD ASSEMBLY 2 18 25289 RECORD BOX 1 19 46060 FLO...

Page 110: ...123 BURNER ASSEMBLY 1 37 44027 JUNCTION BOX ASSEMBLY 1 38 43821 HEAT GUARD 1 39 25118 100 POUND PROPANE BOTTLE 1 40 20130 48 SAFETY CHAIN 2 41 32365 YELLOW LED CLEARANCE MARKER 2 42 44385 ISOMOUNTS 4 43 43123 BURNER ASSEMBLY 1 44 27170 3 8 ROUND SEALING TIP OPT 45 27171 ROUND SEALING TIP OPT 46 27173 SEALING SHOE OPT 47 27146 ELONGATED SEALING TIP OPT 48 43672 MOUNT STROBE LIGHT OPT 49 24095 STROB...

Page 112: ...ter Part Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 10 9 4 Tank Assembly SS60 Propane 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Fig 9 3 Tank Assembly SS60 Propane ...

Page 113: ... 2 43321 CHAIN DRIVE 1 3 44163 KEY SPROCKET 1 4 44165 SPROCKET DRIVEN 1 5 43548 SHAFT DRIVE PUMP 1 6 43545 SHAFT AGITATOR 1 7 43655 SCREEN PUMP 1 8 44850 PUMP MATERIAL 1 9 43123 PROPANE BURNER ASSEMBLY 1 10 43153 IGNITOR 1 11 28270 1 PIPE CAP 1 12 28174 1 X 15 PIPE NIPPLE 1 13 28055 1 X 5 PIPE NIPPLE 1 14 28210 1 PIPE ELBOW 1 15 28351 1 X REDUCER BUSHING 1 16 28273 2 PIPE CAP 1 17 28060 2 X 5 PIPE...

Page 114: ...D B LK 1 RED P WR WHT RED 1 ORN 2 WHT GRN 2 WHT GRN 2 B LK 5 BLK 3 BLK 1 WHT RED 2 WHT GR N WHT GR N ORN 1 8 4 14 12 GRN TRIG RED BLK 1 5 1 13 9 BL K 3 BLU PMP PNK 4 GRY 2 GRY 3 RED LID PNK 1 PNK 3 HARN RED GRY 4 WHT BL K PRP 1 PNK 1 1 BLU 1 4 3 2 PNK 1 WHT BL K 6 7 4 GRY 4 HOSE WHT BLK PNK 3 6 BL K 4 8 PNK 3 O RN 1 O RN 1 2 3 1 7 6 MATERIAL BLK 4 O RN 1 8 6 BL K 5 WH T 1 BL K 4 WHT RED 2 WHT C OM...

Page 115: ... SPARK CONTROL MODULE 1 11 51672 TEMPERATURE CONTROLLER 400 F 275 F 1 12 51670 SPACER CONTROLLER 8 13 51691 TEMPERATURE CONTROLLER 400 F 325 F 1 14 51662 RELAY SOCKET 1 15 51661 RELAY DPDT 12VDC 1 16 51663 HOLD DOWN SPRING 1 17 24021 CORD GRIP CONNECTOR MEDIUM 2 18 50280 CONDUIT NUT 4 19 43926 CABLE ASSEMBLY SENSOR 1 20 43929 CABLE ASSEMBLY POWER 1 21 43928 CABLE ASSEMBLY TRIGGER SENSOR 1 22 24024...

Page 116: ...art Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 14 9 6 Gas Manifold Assembly PN 45592 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 8 Fig 9 5 Gas Manifold Assembly PN 45592 ...

Page 117: ...LENOID VALVE 1 4 29980 1 4 STREET TEE 1 5 28024 1 4 X 2 1 2 NIPPLE 1 6 45587 1 4 PIPE WELD ON MOUNT CLAMP 1 7 25208 STRAINER 1 8 55399 LP FUEL FILTER 1 9 29839 1 4 NPT X 3 8 MS ADAPTER 1 10 45593 GAS MANIFOLD MOUNTING PLATE 1 11 28282 3 8 PIPE PLUG 1 12 29840 CONNECTOR 45 FLARE MALE 1 13 28252 3 8 NPT PIPE TEE 1 14 45589 3 8 PIPE WELD ON MOUNT CLAMP 1 15 28025 3 8 X 3 0 NIPPLE 1 16 28345 1 2 X 3 8...

Page 118: ...ane Melter Part Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 16 9 7 Engine Assembly PN 44310 1 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 Fig 9 6 Engine Assembly 44310 ...

Page 119: ...4828 COUPLING HALF 3 4 1 4 45367 HYDRAULIC GEAR PUMP 1 5 44379 HYDRAULIC PUMP ADAPTER 1 6 44309 POWER PACK MOUNTING BASE 1 7 55358 ALTERNATOR BRACKET REAR SUPPORT 1 8 43887 TERMINAL BOOT 3 9 43612 24 V GENERATOR 1 10 44322 REAR BELT GUARD BRACKET ASSEMBLY 1 11 44320 BELT GUARD OUTER COVER ASSEMBLY 1 12 28619 5 16 18 WING NUT 1 13 43557 DRIVE BELT 1 14 55340 DRIVE PULLEY W BUSHING 1 15 55341 FRONT ...

Page 120: ...er Part Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 18 9 8 Hydraulic Control Valve Assembly PN 45420 Fig 9 7 Hydraulic Control Valve Assembly PN 45420 1 2 3 7 5 6 9 8 4 ...

Page 121: ...ic Control Valve Assembly PN 45420 FIG ITEM PART NO DESCRIPTION QTY Fig 9 7 1 45418 VALVE DIRECTIONAL 2 2 45419 COIL DIRECTIONAL VALVE 4 3 45417 VALVE RELIEF 2 4 29897 FITTING 8 ORB X 8 MALE JIC STR 1 5 45413 DUST CAP 2 6 45414 FITTING TEST PORT 2 7 45416 FLOW CONTROL PRIORITY 1 8 40308 FITTING 6 ORB X 6 MALE JIC STR 2 9 29919 FITTING 6 ORB X 8 MALE JIC STR 2 ...

Page 122: ... Melter Part Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 20 9 9 Pump Mixer Motor Assembly PN 44832 Fig 9 8 Pump Mixer Motor Assembly PN 44832 1 2 3 4 5 6 7 8 10 9 ...

Page 123: ... Motor Assembly PN 44832 FIG ITEM PART NO DESCRIPTION QTY Fig 9 8 1 22029 3 8 TUBE X 5 8 O RING ADAPTOR 2 2 22027 HYDRAULIC MOTOR MIXER 1 3 44809 HYDRAULIC MOTOR PUMP 1 4 29913 1 2 TUBE X 5 8 O RING ADAPTOR 2 5 43345 MOUNTING BRACKET MOTORS 1 6 26002 SPROCKET CHAIN COUPLING 2 7 26016 CHAIN COUPLING 1 8 26030 CONNECTING LINK CHAIN 1 9 43323 SPROCKET MIXER DRIVE 1 ...

Page 124: ...ropane Melter Part Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 22 9 10 Propane Burner Assembly PN 43123 1 3 4 5 6 2 Fig 9 9 Propane Burner Assembly PN 43123 ...

Page 125: ...All Rights Reserved Illustrated Parts List 9 23 Table 9 12 Propane Burner Assembly PN 43123 FIG ITEM PART NO DESCRIPTION QTY Fig 9 9 1 43118 MOUNTING PLATE ASSEMBLY 1 2 N A AIR SHUTTER 1 3 43109 MOUNTING BRACKET 1 4 29858 90 ELBOW 1 5 41210 BURNER 1 6 43153 IGNITOR 1 7 N A ORFICE 26 NOT SHOWN 1 ...

Page 126: ...arts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 24 9 11 Hydraulic Diagram PN 26535 3 2 1 HYDRAULIC TANK MIXER MOTOR MATERIAL PUMP MOTOR HYDRAULIC VALVE FLOW CONTROL VALVE HYDRAULIC PUMP 1 2 3 4 5 6 7 8 9 Fig 9 10 Hydraulic Diagram PN 26535 ...

Page 127: ...RB X 6 JIC REF 3 HYDRAULIC VALVE AA PORT TO MIXER MOTOR 29919 FITTING 6 ORB X 8 JIC REF 6M3K 6G 8FJX 6G 6FJX90S 22 HYDRAULIC HOSE 1 22029 FITTING 10 ORB X 6 JIC REF 4 HYDRAULIC VALVE PB PORT TO MATERIAL PUMP MOTOR 29919 FITTING 6 ORB X 8 JIC REF 8M3K 8G 8FJX 8G 8FJX90S 15 HYDRAULIC HOSE 1 29913 FITTING 10 ORB X 8 JIC REF 5 FLOW CONTROL VALVE 2 TO HYDRAULIC VALVE T PORT 29896 FITTING 8 ORB X 8 JIC ...

Page 128: ...OW REF 8M3K 8G 8FJX 8G 8FJX90L 28 HYDRAULIC HOSE 1 29913 FITTING 10 ORB X 8 JIC REF 8 HYDRAULIC VALVE T PORT TO HYDRAULIC FILTER RETURN FITTING 8 ORB X 8 JIC ELBOW REF 8M3K 8G 8FJX 8G 12FJX90S 84 HYDRAULIC HOSE 1 29991 FITTING 20 ORB X 12 JIC REF 9 HYDRAULIC PUMP PRESSURE PORT TO HYDRAULIC VALVE P PORT 29862 FITTING 10 ORB X 10 JIC REF 8M3K 8G 10FJX 8G 8FJX90L 76 HYDRAULIC HOSE 1 29897 FITTING 8 O...

Page 130: ...t Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 28 9 12 Propane Schematic LPG TANK GAS MANIFOLD ASSEMBLY BURNER ASSEMBLY POWER PACK ASSEMBLY 2 3 4 1 Fig 9 11 Propane Schematic ...

Page 131: ...8 by Crafco Inc All Rights Reserved Illustrated Parts List 9 29 Table 9 15 Propane Schematic FIG ITEM PART NO DESCRIPTION QTY Fig 9 12 1 25074 TANK SPUD ASSEMBLY 1 2 LP6 60 PROPANE HOSE ASSEMBLY 1 3 LP6 S 17 FIRE JACKETED PROPANE HOSE ASSEMBLY 1 3 LP6 18 PROPANE HOSE ASSEMBLY 1 ...

Page 132: ... HEATER BLUE HEATER BLUE SENSOR WHITE SENSOR BLACK 5 4 3 2 1 BATTERY MATERIAL PUMP REVERSE MATERIAL PUMP FORWARD MIXER FORWARD MIXER REVERSE PUMP REV TOGGLE SWITCH MIXER TOGGLE SWITCH BRN PUMP BRN BRN BRN LID SWITCH BLACK TO BATTERY GROUND RED MIXER FWD 4 MIXER REV 3 PUMP FWD 2 PUMP REV 1 BRN MATERIAL SENSOR HOT OIL SENSOR BLK WHT WHT GRN WHT GRN BLK WHT BLU RED TO BATTERY POSITIVE BLUE WIRE TO GE...

Page 133: ...All Rights Reserved Illustrated Parts List 9 31 Table 9 16 Electrical Schematic FIG ITEM PART NO DESCRIPTION QTY Fig 9 12 1 43900 CABLE ASSEMBLY HOSE 1 2 43928 CABLE ASSEMBLY TRIGGER SENSOR 1 3 43921 CABLE ASSEMBLY HYDRAULIC VALVE 1 4 43926 CABLE ASSEMBLY SENSOR 1 5 43929 CABLE ASSEMBLY POWER 1 ...

Page 134: ...t 60 Propane Melter Part Manual Chapter 9 Illustrated Parts List 2018 by Crafco Inc All Rights Reserved Illustrated Parts List 9 32 9 14 Wand Assembly PN 52200 1 2 3 4 6 7 8 9 10 Fig 9 13 Wand Assembly PN 52200 ...

Page 135: ... QTY Fig 9 13 1 52204 COVER WAND 1 2 50278 TIP GUARD LONG CLAMP ON 1 3 52206 CORD ASSEMBLY 1 4 52201RN HANDLE WAND RIGHT W INSERTS GEN 2 1 5 52201LN HANDLE WAND LEFT NOT SHOWN GEN 2 1 6 52208 SWITCH WAND 1 7 52202N ACTUATOR GEN 2 1 8 52207 SPRING ACTUATOR 1 9 52209 PIN ACTUATOR 1 10 52203N LOCK TRIGGER GEN 2 1 11 51656 TERMINAL STRIP 1 Table 9 17 Wand Assembly PN 52200 ...

Page 136: ......

Page 137: ... Assembly 27163 4 Disk Assembly 27164 6 Disk Assembly Crafco Swivel Disk Applicator 27120 3 Swivel Applicator 27130 4 Swivel Applicator Crafco Sealing Foot Flush 27154 1 4 Flush 27155 3 8 Flush Crafco Sealing Foot Protruded 27159 1 4 Protruding 27160 3 8 Protruding Crafco Joint Sealing Tip 27146 1 4 Sealing Tip 27147 3 8 Sealing Tip Crafco Round Sealing Tip 27170 3 8 Sealing Tip 27171 1 2 Sealing ...

Page 138: ...Rights Reserved Tools and Accessories 10 2 Crafco Heavy Duty Squeegee with Aluminum Handle 27199 27195 Replacement Blade Super Shot Drip Stopper Use with 50270 Duckbill 27114 Tip Adapter 27115 Shroud Tip Adapter Crafco Duckbill 50270 Crafco Pour Pot with Wheels 40200 Crafco Hand Held Pour Pot 40201 ...

Page 139: ......

Page 140: ... 2018 Crafco Inc ...

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