Crafco 56900 Operating And Service Manual Download Page 1 | Manualshive

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OP

PERA

MO

ATING

ODEL

G AND

: PAT

PART MA

1

D SER
TCHER

ANUAL - 56

Rev. A

RVICE

R I DI

6933

E MAN

IESEL

NUAL

L

L

1
2
3
...
»

Summary of Contents for 56900

Page 1: ...OP PERA MO ATING ODEL G AND PAT PART MA 1 D SER TCHER ANUAL 56 Rev A RVICE R I DI 6933 E MAN IESEL NUAL L L...

Page 2: ...Hose S N _____________________________________ 1st Pump S N _____________________________________ 2nd Pump S N ____________________________________ Engine S N ______________________________________ Co...

Page 3: ...P Part Nu Patch umber 5 3 her I Di 56900 esel Skid M Mount...

Page 4: ...ervice Instructions 18 Maintenance Maintenance Instructions 19 Maintenance Chart 20 Recommended Fluids Lubricants 21 Heat Transfer Oil Typical Specifications 21 General Maintenance Items 22 Instructio...

Page 5: ...o run the m ation sel is design ver as with a if ine as instru regularly as e engine exh te of Califor m Operate 5 cher I D RAFCO Pa ixer properl ned to give all specifica ucted in this s stated in th...

Page 6: ...FETY PR product and hard hat if re ggles or face plying mater RNING sign any part of t s operating t e lied patchin ly before op th machine g or confine ior to refillin al tank stop ld splash an way...

Page 7: ...eak proof best insuran uld not be le nd screws af mes no liabili Y PREC for starting a ow signs of ce against a eft unattende fter every 10 ity for an ac 7 CAUTIO and shut do wear frayin accidents ed...

Page 8: ...8 Patche MITED W zed dealer examination anship The ngine or co y their manu rants structu licator valve Crafco In on abuse i ntrol extends onl vered above or conseque st incurred borne by th ws any o...

Page 9: ...defined as but not limited to material pumps sealing tips tires etc Note All engine warranties are covered through the engine manufacturer If you need information for a distributor in your area pleas...

Page 10: ...ature Control Automatic Digital readout Hot oil and material Auto flame shutdown Engine Kohler Single Cylinder Max Output Model KD420 Diesel Fueled 9 1HP Drive Mechanism All hydraulic with two speed f...

Page 11: ...of filler tube 3 Check heat transfer oil level see Fig 4 At 70 F the oil should touch the dipstick DO NOT overfill or spillage may occur when oil is heated and expands NEVER REMOVE DIPSTICK WHEN OIL I...

Page 12: ...be mo nt of materia urner contr correct app eed up pou help heat th Drain mater material fro arge gate is machine is E STAR ey into the c ON Turn ke ning Leave speed see erature Ho 6 Fig 6 AUTION rn...

Page 13: ...Discharge Gate G Gate Side Doo or 13 3 Fig 1 Fig 2 Sa Gr afety Chain rease Fitting...

Page 14: ...1 F F 14 Fig 3 Fig 4 Mixer Co Heat Tran Dips ontrol Switch nsfer Oil stick...

Page 15: ...T Bu Co Temperature urner Power S ontrol Panel Dials Switch F 15 Fig 5 Fig 6 Thro Engine C Ignit ottle Lever Control Panel tion Key...

Page 16: ...Hydraulic Ta ank Diesel Fue F F el Tank 16 Fig 7 Fig 8 Hyd By draulic Fill C y pass Valve Cap es Diesel Fill Cap...

Page 17: ...1 We highly recommend emptying all if not most of the material before shutting down the machine It will result in faster start up times in the morning help keep the aggregate from settling at the bott...

Page 18: ...k e items king on mix riodically C tenance Pr 18 HOOTIN USE low at one time w pressure allized materia k ure ystallized d off e NSTRU achine at le djustments k for emerg xer if neces Check with rocedu...

Page 19: ...CONTROL rol knob cal e calibratio TENAN e engine pe ditional ope aily Chang 00 hours of EALS t at 40 hour a good gra hould touch CALIBRAT ibration we on line on th 19 CE INS er the Kohle erating and...

Page 20: ...Weekly Mixer shaft Packing Tighten when hot at 40 hour intervals Do not over tighten Heat Transfer Oil Check every 8 hours Change After 500 hours or 1 year Hydraulic Oil Return Line Filter Change at 2...

Page 21: ...transf RER CAL 68 445 F 325 50 WA e is a grade grade of oil n warranties es deteriora ave determ and replace ver occurs fi LUIDS OMMENDE owner s man e ulic 46 8 Group II RANSFE fer oils to b PR Heat T...

Page 22: ...ne Mounted Fuel Filter 56947 INSTRUCTIONS FOR ORDERING PARTS Parts may be ordered from your local CRAFCO distributor or directly from CRAFCO Inc if a distributor is not available in your area When ord...

Page 23: ...to be cut out Make sure you cut out enough of the pavement to remove all cracking around the patch area If the repair area extends to both sides of a joint the repair area must be a minimum of 4 on ea...

Page 24: ...y within 15 20 minutes Flash surface with hand torch to pop bubbles 6 Apply the next level and float surface of the material with the hot irons Seal the edges of the repair by pulling liquid to the ed...

Page 25: ...ing at attery 25 ROUBLE volts at PO FF use rminal 4 o k Stat ensor for 12 volts d Pak Stat ulty sensor heck for 12 O Bad sole Bad conn Faulty cir Broken o S Faulty D Faulty or Faulty ign ceramic Incor...

Page 26: ...F U DI Air Shutter Air Band 0 uel Pressu se fuel and ESEL B 7 0 ure 140 PS d hydraulic BURNE DIESE SI c pressure 26 ER ELEC EL BUR gauge kit p CTROD NER SE part numbe DE ADJ ETTING er 29627 USTME GS E...

Page 27: ...443 8 1445 9 1448 0 1450 1 1452 2 1454 3 1456 4 1458 5 1460 6 1462 7 250 1464 8 1466 9 1469 0 1471 1 1473 2 1475 3 1477 3 1479 4 1481 5 1483 6 260 1485 7 1487 8 1489 9 1492 0 1494 1 1496 1 1498 2 1500...

Page 28: ...Patche 28 er I Dies sel...

Page 29: ...209 1 3 4 90 DEG ELBOW 12 28239 2 3 4 ELBOW 13 56270 1 EXHAUST DUCT ASSEMBLY 14 56797 1 VENT COVER ASSY 15 56370 1 MODIFIED LID ASSEMBLY 16 56252 1 OVERFLOW TANK ASSEMBLY 17 56293 2 BEARING PILLOW BLO...

Page 30: ...Patche 30 er I Dies sel...

Page 31: ...OUPLING HALF GEAR BOX 37 56203 1 6 1 GEARBOX ASSEMBLY 38 56244 1 ADAPTER COUPLING GEAR BOX HYD 39 42574 1 MIXER MOTOR 40 28001 1 1 4 CLOSE NIPPLE 41 28176 2 1 4 COUPLING 42 46380 1 BURNER ASSEMBLY 43...

Page 32: ...1 1 ENGINE KOHLER 9 1 HP NS 56715 1 CONTROL BOX ASSEMBLY NS 44829 1 COUPLING HALF 1 NS 44830 1 SPIDER FOR COUPLING NS 56303 1 COUPLING HALF NS 44806 1 ADAPTER PUMP MOUNT NS 43465 1 RTD SENSOR 18 STEM...

Page 33: ...ELEC CTRICA Patch AL SCH 33 her I Die HEMATI esel C PART T 26566...

Page 34: ...HY Patch YDRAU Kit Pa 34 her I Die LIC DIA art 265 esel AGRAM 565 M...

Page 35: ...3 HYDRAULIC PUMP FRONT PORT TO SELECTOR VALVE 2 1 29828 90 O RING ADAPTER 1 6M3K 6G 6FJX 6G 6FJX90S 34 30 75 3 8 X 34 HYDRAULIC HOSE 1 29841 8 MP X 6 JIC STR ADAPTER 4 SELECTOR VALVE 2 TO OUTLET PORT...

Page 36: ...5 8 O RING X 3 8 TUBE 90 ADAPTOR 1 6M3K 6G 6FJX 6G 6FJX90L 27 24 3 8 X 27 HYDRAULIC HOSE 1 29828 5 8 O RING X 3 8 TUBE 90 ADAPTOR 8 HYDRAULIC VALVE OUTLET TO HYDRAULIC RESERVOIR RETURN 1 8M3K 8G 8FJX9...

Page 37: ...37 Patcher I Diesel NOTES...

Page 38: ...201 38 14 Crafco Inc...

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